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Easymount Hybrid Product Instruction Manual

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Introduction
Thank you for purchasing the Easymount Applicator and Laminator.
The patented technology within the Easymount Hybrid uses one of the most advanced concepts
ever seen in a wide format Industry. Pneumatic air Lock pressure controls the laminating rollers,
allowing you to mount and laminate with incredible accuracy and speed.
This technology allows the roller to adjust to the exact thickness and pressure required, giving
faster production times. The pneumatic air allows the roller to float down; ensuring Foamex and
fluted boards are not crushed. When the rollers achieve the correct board thickness, the roller
can be locked in place to keep the required gap, making board feeding more accurate.
Mechanical wedges, often used to lock the roller by other pneumatic systems, are not required.
Call us on:
0845 1 30 40 50

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Summary of Contents for Easymount Hybrid

  • Page 1 Introduction Thank you for purchasing the Easymount Applicator and Laminator. The patented technology within the Easymount Hybrid uses one of the most advanced concepts ever seen in a wide format Industry. Pneumatic air Lock pressure controls the laminating rollers, allowing you to mount and laminate with incredible accuracy and speed.

  • Page 2: Safety Instructions

    Safety Instructions • Please ensure that the voltages of power supply you are using match with rated working voltages before operating the machine • The power supply should be close to the machine for convenient use • The power supply should provide reliable protective earthing connection •...

  • Page 3: Specifications

    Specifications Easymount Air EM-HB1600SH Laminating Speed (meter per min) Max Laminating Width 1600mm Mounting Thickness (mm) 45mm Roller Diameter (mm) 130mm Laminating Temperature (°C) 0-60°C Control Panel Touch Screen Pressure Adjustment Pneumatic Film Core (mm) 77mm Power Supply AC (V–Hz) 220/240–50-60...
  • Page 4 The Controls Return Set speed Forward Stop Foot pedal mode Reverse Speed Actual temperature Fast/Slow Set temperature Up/Down Temperature Hot/Cold Warning – finger trap [photo electric eye] Set temperature Roll feed mode Bed LED Application mode On/Off Settings...
  • Page 5 Pressure gauge for Roller Pressure Valve for Roller Main pressure gauge For machine Main Pressure Valve For Roller...

  • Page 6: Components Of The Laminator

    Components of the Laminator 1. Emergency stop x 2 2. Touch Screen control panel 3. Pneumatic roller up/down x 2 4. Pneumatic hoover Lock switch 5. Handle x 2 6. Laminating mandrel 7. Take up unit 8. Extension Table 9. Media mandrel 10.
  • Page 7 Compressor Operation & Maintenance...
  • Page 8 Connect the foot pedal into the remaining socket at the rear of the main system. The Easymount can be run either cold or warm to switch between the two modes press the temperature on button [1] as shown on the control panel below.
  • Page 9 Set-up To drive the roller, press either the forward drive button [3] for continuous drive or for the foot switch select the foot pedal button [4] then select the forward button [3] as shown below. The foot switch overrides the magic eye, it is advisable to start the machine with the foot pedal mode while loading and then change to continuous mode when finished.
  • Page 10 Installation of Laminating Films and Media Rolls Open the mandrel locating sleeve as shown Figure 1 and 2 Figure 1 Figure 2 Remove the self-gripping mandrel and slide into the film core as shown in figure 3 and 4. Figure 4 Figure 3...
  • Page 11 Place the film back into its holder and close the locking sleeve as shown in figure 5 and add tension to the roll as shown in figure 6 Figure 5 Figure 6 Do the same process for media you require laminating as shown in figure 7. Figure 7...

  • Page 12: Film Loading

    Film Loading Thread the film directly to the top laminating roller [Figure 8] and through the centre of the rollers [Figure 9]. Pull the film taught and lower the top roller [Figure 10]. For threading Diagram see Figure 11. Figure 9 Figure 8 Figure 11 Figure 10...
  • Page 13 Tear the backing slightly [Figure 12] and insert the safety knife [Figure 13]. Pull the safety knife across the film ensuring it does NOT contact the roller. Figure 13 Figure 12 Pull the backing down and place a piece of material the same size or bigger than you laminate as shown in figure 14, overlapping the backing spread the material out and feed into the machine using the foot pedal mode.
  • Page 14 Pull the backing up from the centre and secure to the wastepaper mandrel [Figure 15]. Figure 15 Loading Roll to Roll Open the lift up feed table [Figure 16] and thread the media around the idle bar and through the centre of the rollers [Figure 17].
  • Page 15 Pull the laminate and media taught and then lower roller [Figure 18]. Connect the laminated material to the take up unit [Figure 19]. Figure 18 Figure 19 To sync the take up unit to the machine select Forward and combine on the control panel of the take up. Figure 20...

  • Page 16: Laminating Adjustments

    Laminating Adjustments Temperature Most pressure sensitive films benefit from around 40°C / 104°F of heat being applied to help eliminate ‘silvering’. If you don’t get the desired result with 40°C / 104°F continue adding 5°C / 41°F of heat until you get the finish required.

  • Page 17: General Maintenance

    General Maintenance The most expensive part of a laminator is usually the rollers. If these become damaged, they are costly to repair. Always ensure you look after the rollers and clean them regularly to avoid a build-up of glue (see advice below). Never hold a sharp object such as a knife close to the rollers in case of catching the rubber as this could cause permanent damage that will affect the result of your work.

  • Page 18: Warranty & Incorrect Use

    Warranty & Incorrect Use IMPORTANT INFORMATION Your laminator should reach you in perfect condition, however If your laminator arrives damaged or faulty in anyway, this must be reported to your supplier immediately. If you send your laminator back for repair under warranty at any time, then the warranty may be void if the laminator is not packaged correctly and as a result is damaged in transit.

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Em-hb1600sh

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