Easymount Air EM-A1600SH Product Instruction Manual
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Easymount Air EM-A1600SH Product Instruction Manual

Wide format laminator
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Summary of Contents for Easymount Air EM-A1600SH

  • Page 2 Introduction Thank you for purchasing the Easymount laminator. The patented technology within the Easymount Air uses one of the most advanced concepts ever seen in a wide format laminator. Pneumatic air pressure controls the laminating rollers, allowing you to mount and laminate with incredible accuracy and speed.

  • Page 3: Safety Instructions

    Safety Instructions • Please ensure that the voltages of power supply you are using match with rated working voltages before operating the machine • The power supply should be close to the machine for convenient use • The power supply should provide reliable protective earthing connection •...

  • Page 4: Specifications

    Specifications Easymount Air EM-A1600SH Laminating Speed (mpmin) Max Laminating Width 1600mm Mounting Thickness (mm) 30mm Roller Diameter (mm) 130mm Laminating Temperature (°C) 0-60°C Control Panel Digital Pressure Adjustment Pneumatic Film Core (mm) 77mm Power Supply AC (V–Hz) 220/240–50-60 Power Consumption (W)
  • Page 5 The Controls...

  • Page 6: Components Of The Laminator

    Components of the Laminator 1. Roller lift control panel 2. Digital control panel 3. Lift up feed table 4. 2x Emergency stop buttons 5. 3x Media support brackets 6. Reel to reel take up unit (optional) 7. Laminate film mandrel 8.
  • Page 7 Compressor Operation & Maintenance...
  • Page 8 Should be included... 2 boxes... Box with media support brackets Easymount Box to include • Manual • Maintenance Allen keys • Safety cutter • Dust cover • Foot pedal • Spirit level...
  • Page 9 Connect the foot pedal into the relevant socket at the rear of the system and lock the wheel brakes in place. The single heated Easymount can be run either cold or warm to switch between the two modes press the hot roller button on the control panel, The display will then show HOT next to the top roller icon.
  • Page 10 Set-up To drive the machine press either the forward drive button (left hand arrow) for continuous drive or step button (middle arrow) for the foot switch. The foot switch over rides the magic eye, it is advisable to start the machine with the foot pedal & then press the continuous button when running.

  • Page 11: Installation Of Laminating Films

    Installation of Laminating Films Open Mandrel locking sleeve. Pull out the Swing out arm and slide the laminate in place.
  • Page 12 Installation of Laminating Films Locate the swing out arm back into its home position & centralize the laminate on the mandrel using the measurement guide. Remove the take up mandrel [waste mandrel] by opening both locking sleeves and slide on a 3 inch core, then lock the mandrel back into place.
  • Page 13 Installation of Laminating Films Film Loading Remove Safety Guard & Media support plate. Higher the roller and pull the laminate through the machine. Put tension on the laminate.
  • Page 14 Pull the laminate from the back of the machine in the centre of the laminate with one hand while pushing the lever to lower the roller with the other hand. Please ensure you do not put too much pressure on the roller. For general lamination and board mounting set the pressure control to zero.
  • Page 15 Installation of Laminating Films Pull the backing paper up towards the take up mandrel from the centre and secure it to the core using packing tape in 3 places, the centre, left and right. Pull the remaining backing paper of the laminate down to the feed table and roll your vinyl and place in the hooks provided.
  • Page 16 The Laminate should be tensioned enough to prevent creases on the media, if the laminate is following the backing paper either reduce the tension on the backing paper or increase the tension on the laminate. Loading Roll to Roll Open bottom mandrel locking sleeve and slide the vinyl in the centre of the mandrel.
  • Page 17 Please Note: When the Easymount is not in use lift the rollers to prevent flat spots, which could cause a line in future work on every revolution of the roller.

  • Page 18: Optional Extras

    Plug in the take up unit. Select full speed, forward & combine. Fit the take up mandrel (note the bracket is sprung loaded on the motorised unit). Then using double sided tape attach media/laminate to the core, the Easymount laminator is now ready to run prints reel to reel.

  • Page 19: Laminating Adjustments

    Laminating Adjustments Temperature Most pressure sensitive films benefit from around 40°C / 104°F of heat being applied to help eliminate ‘silvering’. If you don’t get the desired result with 40°C / 104°F continue adding 5°C / 41°F of heat until you get the finish required.

  • Page 20: General Maintenance

    General Maintenance The most expensive part of a laminator is usually the rollers. If these become damaged they are costly to repair. Always ensure you look after the rollers and clean them regularly to avoid a build-up of glue (see advice below). Never hold a sharp object such as a knife close to the rollers in case of catching the rubber as this could cause permanent damage that will effect the result of your work.

  • Page 21: Troubleshooting

    Trouble Shooting Problem Media lifting in centre and wrinkling going through the rollers. This is caused by adding too much roller pressure. Solution Check the roller pressure is set to zero. The media will then correct itself and run through smoothly. Film running loose and climbing up onto the take up core.
  • Page 22 Trouble Shooting Problem Laminate or media lifting at edges. Solution Firstly, ensure the laminate and vinyl have sufficient tension. Add tension to the film by turning the tension handles in a clockwise direction. This must be done tightly for the film. The film will now ‘tension’...

  • Page 23: Warranty & Incorrect Use

    Warranty & Incorrect Use IMPORTANT INFORMATION Your laminator should reach you in perfect condition, however please retain all original packaging once you have unpacked your laminator in case you need to return it to us. If your laminator arrives damaged or faulty in anyway, this must be reported to your supplier immediately.

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