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Related Manuals for SR Suntour RL
Summary of Contents for SR Suntour RL
- Page 1 HOW TO CHECK & REPLACE RL / RL-R CARTRIDGES V.1.0_09-2024...
- Page 2 • Small fl at (slotted) screw driver • Lockout system removal tool (FAA122) WARNING Always wear safety glasses and protective gloves during the maintenance of SR SUNTOUR products. GENERAL INFORMATION All forks can be identifi ed by the setting buttons.
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Page 3: Step 1 - Testing & Adjustment
Re-assemble the plastic cover and RSLO cover assembly on the fork. Install the cable and check that it is properly tensioned. SR SUNTOUR / HOW TO CHECK & REPLACE / RL , RL-R CARTRIDGES... -
Page 4: Step 2 - Replacing The Cartridge
STEP 2 – REPLACING THE CARTRIDGE 1. RL cartridges: On the damper side, using a 5mm Allen key, turn the lower-leg bolt counterclockwise 2 turns to loosen it. Use a mallet to strike the bolt 2-3 times. Check to ensure the bolt is in contact with the leg. - Page 5 RL-R cartridges: On the damper side, pull on the rebound adjuster knob to remove it, then set it aside. Using an 8mm Allen key, turn the exposed bolt counterclockwise 2 turns to loosen it. Use a mallet to strike the bolt 2-3 times. Check to ensure the bolt is in contact with the leg. Remove the bolt and set it aside.
- Page 6 Use a 10mm socket to unscrew the steel bolt. If the threaded plastic RL adjuster spins with the steel bolt, use the FAA122 tool to prevent it from rotating. SR SUNTOUR / HOW TO CHECK & REPLACE / RL , RL-R CARTRIDGES...
- Page 7 Remove the steel bolt and washer. Use a mallet to gently strike and loosen the threaded plastic adjuster. Remove it and set it aside. SR SUNTOUR / HOW TO CHECK & REPLACE / RL , RL-R CARTRIDGES...
- Page 8 Position the threaded plastic adjuster, the washer and the steel bolt. Use a torque wrench and tighten to 10Nm. SR SUNTOUR / HOW TO CHECK & REPLACE / RL , RL-R CARTRIDGES...
- Page 9 5. Install the cartridge in the crown and tighten with the FAA122 tool. Install the plastic guide. Grease the steel sliding component. Install the RSLO cover assembly and use a 2mm Allen key to tighten the two bolts. SR SUNTOUR / HOW TO CHECK & REPLACE / RL , RL-R CARTRIDGES...
- Page 10 6. RL-R cartridge: Make sure the damper cartridge shaft is aligned with the lower leg hole. If not, use a 3mm Allen key to center the shaft. SR SUNTOUR / HOW TO CHECK & REPLACE / RL , RL-R CARTRIDGES...
- Page 11 (turning it clockwise). Remove the Allen key and reinstall the rebound adjuster knob by pressing it into the bolt. AIR SIDE Install both the washer and bolt. Use a torque wrench with 5mm Allen bit and tighten to 8Nm. SR SUNTOUR / HOW TO CHECK & REPLACE / RL , RL-R CARTRIDGES...
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