Leadshine ES-D508 Hardware Installation Manual

Leadshine ES-D508 Hardware Installation Manual

Of the easy servo drives
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www.leadtronker.com
Authorized Distributor of Leadshine Technology
Hardware Installation Manual
Of the Easy servo Drives
Version 0.0.1
http://www.Leadshine.com
雷赛智能官方代理:雷创智能科技
www.leadtronker.com

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Summary of Contents for Leadshine ES-D508

  • Page 1 Authorized Distributor of Leadshine Technology Hardware Installation Manual Of the Easy servo Drives Version 0.0.1 http://www.Leadshine.com 雷赛智能官方代理:雷创智能科技 www.leadtronker.com...
  • Page 2: Safety Items

    Read this manual carefully before trying to install the stepper drive into your system. The people who setup the stepper drive should have a better understanding on electronics and mechanics. Contact Leadshine technical guys Notice when you have questions on this document.
  • Page 3: Table Of Contents

    ES-D808 and ES-M223 (NEMA23) series motor....................4 ES-D808/1008 and ES-M234 (NEMA 34) series motor ................... 5 Connecting Encoder ..............................5 ES-D508 and the ES-M3 series motor ......................5 ES-D808/1008 and the ES-M2 series motor....................5 Connecting Control Signal ............................6 Pulse, Direction, Enable Input ........................
  • Page 4 Authorized Distributor of Leadshine Technology Problem Symptoms and Possible Causes ......................20 Warranty ..................................21 Exclusions ................................21 Obtaining Warranty Service ..........................21 Warranty Limitations............................21 Shipping Failed Product ............................21 Contact Us ..................................22 雷赛智能官方代理:雷创智能科技 www.leadtronker.com...
  • Page 5: Introduction To The Easy Servo

    Authorized Distributor of Leadshine Technology Hardware Installation Manual of the ES-D Series Drives Introduction to the Easy Servo The ES (easy servo) series close-loop stepper servos offer an alternative for applications requiring high performance and high reliability when the traditional servo was the only choice, while it remains cost-effective.
  • Page 6: Wiring Diagrams

    Wiring Diagrams RS232 Cable USB-232 Converter Motion Controller Power Supply Encoder Cable Motor Power Cable Wiring diagram of ES-D508 and the ES-M3 series motor RS232 Cable USB-232 Converter Motion Controller Power Supply Encoder Cable Motor Power Cable Wiring diagram of ES-D808/1008 and ES-M2 series motor 雷赛智能官方代理:雷创智能科技...
  • Page 7: Connecting Power Supply

    Connecting Power Supply ES-D508, ES-D808 The ES-D508 and ES-D808 only accept DC power input. The power supply connections include only one positive terminal and one negative terminal. However you need to pay attention to terminal polarity. A 6-pin pluggable screw connector is used for both power supply and motor connection.
  • Page 8: Connecting Motor

    ES-D508 as follows. ES-M3 series motor ES-D508 Connect Leadshine ES-M3 series motor to ES-D508 ES-D808 and ES-M223 (NEMA23) series motor The ES-M223(NEMA23) series motor has four wires: A+, A-, B+ and B-. Just connect them to the corresponding terminals in the ES-D808 as follows.
  • Page 9: D808/1008 And Es-M234 (Nema 34) Series Motor

    Feedback Encoder Signals ES-D508 Encoder connections between ES-D508 and ES-M3 series motor ES-D808/1008 and the ES-M2 series motor The encoder output of the ES-M2 series motor is a HDD15 connector but the drive’s encoder input is screw terminal, so an extension cable is needed to connect the motor’s encoder signal to the drive.
  • Page 10: Connecting Control Signal

    Authorized Distributor of Leadshine Technology Hardware Installation Manual of the ES-D Series Drives Encoder Cable ES-D808/ ES-D1008 Encoder Signals EGND Color Name White Yellow Green Black Encoder connector of the Blue ES-M2 series motor Encoder connections between ES-D808/1008 and ES-M2 series motor...
  • Page 11 Authorized Distributor of Leadshine Technology Hardware Installation Manual of the ES-D Series Drives Pulse, Direction, Enable Input (Continued) In a PNP (sinking) type output, the control signals are refer to the same ground terminal. Controller ES-DXXX Step PUL+ PUL-...
  • Page 12: Alarm, In-Position Output

    Pend+ Pend- Alarm, in-position signal connection of the ES-D drive (Note: there is no in-position output for ES-D508) Connecting PC A built-in RS232 communication port in the easy servo drive is used for communication and configuration. Connect this port to the PC’s serial port. Then you can turn the motor in PC software.
  • Page 13: Typical Connections

    ALM- and back EMF of motor Power & Motor Connector R=0 if VCC=5V; R=1K(Power>0.125W) if VCC=12V; R=2K(Power>0.125W) if VCC=24V; R must be connected to control signal terminal. Typical Connections of ES-D508 with controller of sinking output 雷赛智能官方代理:雷创智能科技 www.leadtronker.com...
  • Page 14 Authorized Distributor of Leadshine Technology Hardware Installation Manual of the ES-D Series Drives Typical Connections (Continued) ES-M22310(-S0605) ES-M22320(-S0605) Controller ES-D808 ES-M22415 Encoder Signal ES-M22430 ES-M23440(-S1270) Connector Control Signal ES-M23480(-S1270) Connector Encoder PUL+ 5-24V Extension Cable 5V recommended PUL- DIR+...
  • Page 15: Wiring Notes

    ES-D808/ES-D1008 is configured for the ES-M234XX (NEMA 34 motor, 4Nm or 8Nm) on 60VDC. If you use them to drive other leadshine motor, it is recommended to tune the current loop Kp and Ki for optimizing performance. Refer to the software manual for the detail. The ES-D508’s Kp and Ki are calculated automatically at power-up regarding to motor and supply voltage.
  • Page 16: Configuring Es Drive By The Dip Switches

    Configuring ES drive by the DIP Switches ES-D508 There is a 2-bit DIP switch on the ES-D508 which can be used to reverse the motion direction. SW2 has no function. SW1 is used to reverse the motion direction.
  • Page 17: Configuring Es Drive In The Pc Software

    Authorized Distributor of Leadshine Technology Hardware Installation Manual of the ES-D Series Drives ES-D808 and ES-D1008 Micro Step Resolution Setting Steps/Revolution Software Configured (Default 200) 1600 (Factory Setting) 3200 6400 12800 25600 51200 1000 2000 4000 5000 8000 10000...
  • Page 18: Calculating Rotation Speed And Angle

    Authorized Distributor of Leadshine Technology Hardware Installation Manual of the ES-D Series Drives Calculating Rotation Speed and Angle You may also want to calculate the motor rotation speed and rotation angle, before commanding any motion. If the pulse frequency and counts are known, they can be calculated as follows: Rotation Speed (RPM) = 60 * Pulse (Step) Frequency / Micro Step Resolution Rotation Angle (°)
  • Page 19: Rotating The Motor In Pc Software

    Authorized Distributor of Leadshine Technology Hardware Installation Manual of the ES-D Series Drives Rotating the Motor in PC Software There is a simple emulating controller that is used for self-test in the ES-D drive. It is not a full functionality controller but it do eliminates the troubles to setup a real motion controller when you want to test the ES drives or verify the connection in case of problem.
  • Page 20: Power Supply Selection

    Authorized Distributor of Leadshine Technology Hardware Installation Manual of the ES-D Series Drives Power Supply Selection To achieve good driving performances, it is important to choose a suitable supply voltage and use a matching current value. Generally speaking, supply voltage determines the high speed performance of the motor, while output current determines the output torque of the driven motor (particularly at lower speed).
  • Page 21: Recommended Supply Voltage

    Driver Lower Input limit Driver Input Voltage Driver Input Voltage Power Supply Voltage Power Supply Voltage Recommended Supply Voltage Both Leadshine’s regulated and unregulated power supply has been designed specially for motion control. Motor Drive Voltage Range Typical Voltage Leadshine Power Supply...
  • Page 22: Control Signal Setup Timing

    >50ms Current Control Detail Leadshine’s hybrid servo motor is integrated with a high-resolution 1,000-line optical incremental encoder. That encoder can send the real-time shaft position back to the hybrid drive. Like traditional servo controls, the drive can automatically adjust the output current to the motor. The output current ranges between the holding current and the close-loop current.
  • Page 23: Fine Tuning

    However, if you want to fine tune the IES for best performance for your applications, Leadshine also offers tuning software, ProTuner, which allows you to adjust those current-loop and position-loop parameters (see software manual).
  • Page 24: Position Following Error Protection

    Authorized Distributor of Leadshine Technology Hardware Installation Manual of the ES-D Series Drives Position Following Error Protection When the position error exceeds the limit (software configurable, see software manual), position, protection will be activated and red LED will blink seven times within each periodic time.
  • Page 25: Warranty

    Leadshine Technology Co., Ltd. warrants its products against defects in materials and workmanship for a period of 12 months from shipment out of factory. During the warranty period, Leadshine will either, at its option, repair or replace products which proved to be defective.
  • Page 26: Contact Us

    Authorized Distributor of Leadshine Technology Hardware Installation Manual of the ES-D Series Drives Contact Us China Headquarters Address: 3/F, Block 2, Nanyou Tianan Industrial Park, Nanshan District Shenzhen, China Web: http://www.leadshine.com Sales Hot Line: Tel: 86-755-2641-7674 (for Asia, Australia, Africa areas)

This manual is also suitable for:

Es-d808Es-d1008

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