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Henkel Loctite PULSE EQ SD30 Operating Manual

Precision syringe dispenser
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PULSE
EQ SD30 Precision Syringe Dispenser
IDH 2974793
Operating Manual
1

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Summary of Contents for Henkel Loctite PULSE EQ SD30

  • Page 1 PULSE EQ SD30 Precision Syringe Dispenser IDH 2974793 Operating Manual...

  • Page 2: Table Of Contents

    Table of Contents Please Observe the Following ....................4 Emphasized Sections ......................4 For Your Safety ........................5 Unpacking and Inspection ....................5 Packing List ........................... 6 Features ..........................6 Field of Application (Intended Use) ................... 7 Description ........................... 6 Theory of Operation ......................
  • Page 3 Troubleshooting ......................... 37 Care and Maintenance ......................39 Accessories and Spare Parts ....................40 Diagrams ............................ 41 Warranty ............................. 45 Declaration of Conformity ......................46...

  • Page 4: Please Observe The Following

    Please Observe the Following The WEEE symbol on this equipment indicates that this product may not be treated as household waste. By ensuring that this product is disposed of correctly you will help prevent potentially negative consequences for the environment. For more information about where you can drop off your waste equipment for recycling, please contact your local city office or your waste disposal service.

  • Page 5: For Your Safety

    Technical Data Sheet and the Safety Data Sheet (in accordance with REACH Regulation (EC) No. 1907/2006) from your Henkel Technical Service. INSTRUCTIONS given in these data sheets must be strictly followed! Do not expose the connecting cable to heat, oil, or sharp edges.

  • Page 6: Packing List

    Claims for damage must be made by the consignee to the carrier and should be reported to the manufacturer. Packing List • EQ SD30 Precision Syringe Dispenser (IDH 2974793) x 1 • Equipment Manual x 1 • Universal Power AC Adapter with Cord x 1 •...

  • Page 7: Field Of Application (Intended Use)

    Field of Application (Intended Use) The Loctite® Pulse EQ SD30 Precision Syringe Dispenser is a self-contained dispenser system and suitable for the precise application of Loctite brand products delivered in syringes at manual workstations such as in workshops, laboratories, and industrial installations.
  • Page 8 beads. The dispensing time is controlled by the duration of the external start signal. For details see chapter 5.6.2 ... Cycle Mode: This mode of operation is used for repeatable dispensing. The dispensing time is controlled by the internal timer of the EQ SD30 Precision Syringe Dispenser.

  • Page 9: Display, Operating Elements And Connections

    2.2 Display, operating elements, and connections Air Pressure ON/OFF Switch Air Pressure In Air output for syringe adapter Temperature & Humidity sensor User Interface Socket XS9 PLC Interface Silencers (three quantities) 10. Socket XS1 Start ETHERNET 11. Socket XS8 USB 24VDC Power In 12.

  • Page 10: Technical Data

    Technical Data Dimensions (W x H x D): 130x207x293 mm Total weight: Kg (lbs.) 5.4 (11.9) Power Supply: 110~240 VAC 50/60Hz Internal control voltages: 24VDC Power consumption: Approx. 15 Watts Pneumatic Supply: Min. 5 bar (70 PSI), max. 8.5 bar (125 PSI) Air Quality: Filtered 10 µm, oil-free, non-condensing.

  • Page 11: Installation

    Installation 4.1 Environmental and Operating Conditions No direct sunlight, no UV light. No condensing humidity. No splashing waters. No high magnetic and intense electric field. Avoid kinking of air hoses. 4.2 Placement When the syringe piston is missing and the syringe is handled in an improper manner, the product can enter and contaminate the dispenser.

  • Page 12: Purging Air From The Syringe

    Syringe Start Signal Power Main Pneumatic Adapter (e.g. Footswitch) Supply Air supply 4.4 Purging Air from the Syringe To prevent air from impacting dispensing consistency, the tip of the syringe must be purged of air. • For low to medium viscosity products, Hold the syringe with the tip end facing upward and tap the syringe, or place the syringe upwards and let it stand still for a period of time.

  • Page 13: Operation

    • Switch the power switch to the position I (ON). • Ensure enable Pressure Enable button. • Set appropriate pressure based on adhesive viscosity. • Press the Purge button on the main screen to purge a small amount of product from syringe needle then press the Purge button again.

  • Page 14: Main Page

    5.2 Main Page 1. System Date/Time: Actual time for use with data collection and analysis. Operator can edit time and date. Refer to “Changing system Date and Time” on page 33. 2. Lock Status: locking of the parameter settings. 3. Working Status: Four state indicators, ‘Ready’ means system is awaiting a start signal, ‘Stop’...

  • Page 15: Function Setting Page

    Note: Make sure to save the current settings before shutting off the unit. After restarting the unit, main screen backs to latest parameters and settings which “SAVE” was clicked. 9. Program Number: Set a program number to record dispense and interval time in Timer and Cycle mode.

  • Page 16: Unit Setting

    1. Unit setting 2. Communication setting (For details see section 5.4.) 3. Pressure Calibration 4. Vacuum Calibration 5. Password setting 6. More settings (For details see section 5.8.) 5.3.1 Unit Setting Sets how the system displays pressure/vacuum/temperature units. • Click the Unit button to enter the unit settings page. •...
  • Page 17 5.3.2 Pressure Calibration This is to calibrate the displayed pressure value with the value from the internal proportional valve. This calibration is done during the manufacturing process. Therefore, it is only required to be calibrated if the set pressure differs from the measured pressure, the internal PCB is changed, or the firmware is updated.
  • Page 18 Select 0 bar Calibration, click the switch bar (1) until it changes the color from grey to red, that means it will tell MCU to start the 0-bar calibration. Check the actual value of digital regulator (internal parts inside the housing of syringe dispenser, see the right figure).

  • Page 19: Vacuum Calibration

    Click the confirm button (3) to record the actual reading as 1st “reference” point. Select 5 bar Calibration, click the switch bar (4) until it changes the color from grey to red, that means it will tell MCU to start the 5-bar calibration. it will take several seconds for the pressure to stabilize after setting to 5 bar.
  • Page 20 Ensure syringe pressure is disabled (button is grey) in the Main screen before the vacuum calibration. For ease of operation, it is recommended to set the vacuum unit to PSI. Follow the steps below for vacuum calibration. Enter Setting screen Select 0 bar Calibration, click the switch bar (1) until it changes the color from grey to red, that means it will tell MCU to start the 0-bar calibration.
  • Page 21 Check the actual value of digital regulator (internal parts inside the housing of syringe dispenser, see the right figure). Compared the difference between the actual value of digital regulator and ‘0 bar’, then click “+”/ “-“(2) increase/decrease the value until the reading of “actual value of digital regulator”...
  • Page 22 Note: The display reading is in bar and prop. regulator is in mPa (factor of 10, e.g., 5 bar = 0.5 mPa). If a difference in the calibration values is displayed, repeat the calibration procedure to do calibration again. 5.3.4 Password Setting The EQ SD30 Precision Syringe Dispenser can set two level passwords, Click the password button in the setting page to enter the password setting page as shown...

  • Page 23: Communication Setting Page

    The password must be created using up to 20 numbers (or blank). It is important to record any changes to the password. If the password is forgotten, the Firmware must be reloaded via Loctite equipment Services to unlock the Settings functions. The new password is created.
  • Page 24 TCP server + client. It is a common and necessary professional tool in network application development and testing. For technical support for NetAssist, please contact Henkel Equipment Service. Ethernet communication function testing •...
  • Page 25 WiFi communication function testing • Setup the laptop as a server (specify static IP address for server), connect laptop to router, build a LAN. • Connect Syringe dispenser to LAN via WiFi, specify WiFi name for EQ SD30 Precision Syringe dispenser. •...
  • Page 26 Refer to the table below for the test commands used to remote monitor by Wi-Fi or ethernet. Command Keying Command Feedback on Page Data Note type System Status Request Command ✓ S_STATUS S_STATUS {“S_STATUS”: {“Run”: true}} Connection built Parameter Edit Command W_PRESSURE_STAT W_PRESSURE_STAT...
  • Page 27 W_TARGER_VACUU W_TARGET_VACUU {“W_TARGET_VACUUM”:{TARGET_VACUU %.2f M XX.XX M”:XX.XX}} W_VACUUM_UNIT W_VACUUM_UNIT {“W_VACUUM_UNIT”:{“VACUUM_UNIT”:XX PSI/W_VACUUM_U NIT mmHg W_SUPERAD W_SUPERAD {“W_SUPERAD”:{“SUPERAD”:XX}} POWER_ON/W_SU PERAD POWER_OFF W_TEACH W_TEACH {“W_TEACH”:{“TEACH”:XX}} POWER_ON/W_TE ACH POWER_OFF W_SHOT W_SHOT {“W_SHOT”:{“SHOT”:XX}} please keep POWER_ON/W_SH the pre and OT POWER_OFF run power on before using this command W_PURGE...
  • Page 28 R_CYCLE R_CYCLE {“R_CYCLE”:{“DIS_TIM”:XX.XX},{“INTER_TIM %.2f, If dispense E”:XX.XX}} %.2f mode is not CYCLE, Sd unit will reply “ERROR” R_TARGET_PRESSU R_TARGER_PRESSU {“R_TARGET_PRESSURE”:{“TARGET_PRESSU %.2f RE”:XX.XX}} R_PRESSURE_UNIT R_PRESSURE_UNIT {“R_PRESSURE_UNIT”:{“PRESSURE_UNIT”:X XX represents BAR or PSI R_TARGET_VACUU R_TARGET_VACUU {“R_TARGET_VACUUM”:{“TARGET_VACUU %.2f M”:XX.XX}} R_VACUUM_UNIT R_VACUUM_UNIT {“R_VACUUM_UNIT”:{“VACUUM_UNIT”:XX} %s XX represents mmHg or PSI R_PRESSURE_STAT R_PRESSURE_STAT...

  • Page 29: Equipment Info Page

    5.5 Equipment Information Page 1. Product Description – Pulse EQ SD30 Precision Syringe Dispenser 2. MCU software version – MCU 1.0.6 3. HMI software version – HMI 1.0.4 4. Product IDH number – 2974793 5. MCU ID number 5.6 Set-up Configurations 5.6.1 Timer Mode This mode of operation is used for dot or drop dispensing.
  • Page 30 Dispensing time Duration of external start signal • Connect electrical and pneumatic supplies as described in section 4.3 • Connect airline adapter to syringe as described in section 4.4 • Select “ ” operate mode in Main page. • Click the value , this can be performed using the direct numerical input function to set dispensing time for the unit.
  • Page 31 • Connect electrical and pneumatic supplies as described in section 4.3 • Connect airline adapter to syringe as described in section 4.4 • Select “ ” operate mode on the Main page. • Click the value , this can be performed using the direct numerical input function to set the pressure for syringe.
  • Page 32 • Click the value to set the interval time for the unit. The interval time is adjustable from 0.00 to 999.99s. • Set the appropriate syringe pressure, the pressure can be changed from 0.00 to 7.00 bar. Optionally set the pressure unit bar/psi if necessary. •...

  • Page 33: Changing The Syringe

    • Click the value to set the appropriate syringe pressure, the dispense pressure can be changed from 0.00 to 7.00 bar. Optionally set the pressure unit bar/psi if necessary. • Set the vacuum for syringe to ensure no dripping, the vacuum can be changed from 0.0 to 4.0 psi.

  • Page 34: More Settings

    For a change in the type of product, readjust the dispense quantity according to Section 5.6. 5.8 More settings 5.8.1 Changing System Date and Time Enters System Date and Time setting. The value is shown on the More setting page. Operator can edit time and date by clicking the value inside the box.

  • Page 35: Application Hints

    Clicking the pressure range value inside the box to set an appropriate range value. The pressure error message will be shown on the screen once the syringe pressure out of range. The setting of the pressure range should be determined according to the actual application requirements.
  • Page 36 • Disconnect the pneumatic supply (7). • Remove the syringe. Store filled syringes only with Luer-Lock tip caps and end caps. Dispose of the used syringes and dispensing needles in an environmentally correct manner! 6.2 Returning to Operation after Longer Periods of Non-use •...

  • Page 37: Troubleshooting

    No display appears on the Turn on the main switch, screen Main switch is not turned on located on the base of the Back panel. Contact Henkel Equipment Control unit is defective. Service. Pneumatic supply not Check pneumatic supply and connected...
  • Page 38 Syringe dispenser not Check the work mode of switched on. syringe dispenser is on. Contact Henkel Equipment Control unit is defective. Service. Adjust the vacuum setting. Vacuum is set too low. Check the vacuum regulator Product drips.

  • Page 39: Care And Maintenance

    Care and Maintenance 8.1 Care -Occasionally the O-ring at the syringe adapter should be lubricated with silicone grease. This will prolong the life of the O-ring. Notice: Clean hands after application of grease to ensure surfaces to be bonded are clean. 8.2 Cleaning If cleaning agents are not properly handled, damage to health can result! •...

  • Page 40: Accessories And Spare Parts

    Accessories and Spare Parts Item Description IDH# Spare Parts 10ml Air Line Adapter (2 pcs/box) 88657 10ml Clear Syringe barrel kit (40 pcs/box) 88656 10ml Black Syringe barrel kit (40 pcs/box) 218287 30ml Air Line Adapter (2 pcs/box) 88678 30ml Clear Syringe barrel kit (20 pcs/box) 88677 30ml Black Syringe barrel kit (20 pcs/box) 218286...

  • Page 41: Diagrams

    Diagrams XS1: Start Warning! Never connect external voltage on pin1 or pin9! Permanent board damage will result.
  • Page 42 XS9: PLC Interface • All outputs are 24 VDC, 100 mA maximum. • Max. total current consumption of the internal 24 V DC supply at pin 1 is 0.3A. • Inputs/outputs can use either internal 24VDC at pin 1 or an external 24VDC supply. •...

  • Page 45: Warranty

    Pulse EQ SD30 Precision Syringe Dispenser(hereafter called “Products”) shall be free from defects in materials and workmanship. Liability for Henkel shall be limited, as its option, to replacing those Products which are shown to be defective in either materials or workmanship or to credit the purchaser the amount of the purchase price thereof (plus freight and insurance charges paid therefor by the user).

  • Page 46: Declaration Of Conformity

    THIS SECTION SETS FORTH EXCLUSIVELY ALL OF LIABILITY FOR HENKEL TO THE PURCHASER IN CONTRACT, IN TORT OR OTHERWISE IN THE EVENT OF DEFECTIVE PRODUCTS. WITHOUT LIMITATION OF THE FOREGOING, TO THE FULLEST EXTENT POSSIBLE UNDER APPLICABLE LAWS, HENKEL EXPRESSLY DISCLAIMS ANY LIABILITY WHATSOEVER FOR...
  • Page 48 Deutschland www.equipment.loctite.com ® and ™ designate trademarks of Henkel Corporation or its affiliates. ® = registered in the U.S. and elsewhere. © Henkel Corporation. All rights reserved. Data in this operation manual is subject to change without notice. Manual P/N: 9058322, Rev B, Date: 07/10/2024...

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