Table of Contents PLEASE OBSERVE THE FOLLOWING ....................... 4 1.1 E ............................4 MPHASIZED ECTIONS DESCRIPTION..............................4 2.1 O ................................. 4 PERATION 2.2 I ..............................4 TEMS UPPLIED 2.3 S ............................5 YSTEM OMPONENTS 2.4 O ............................6 VERALL IMENSIONS 2.5 C ).......................
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TROUBLESHOOTING ........................... 36 CARE AND MAINTENANCE........................37 8.1 C ................................37 8.2 M ..............................37 AINTENANCE DOCUMENTATION............................38 9.1 E ..........................38 LECTRICAL CHEMATIC 9.2 P ........................... 39 NEUMATIC CHEMATIC 9.3 F ..........................40 WITCH CHEMATIC 9.4 S ............................40 PARE ARTS 10.
Please Observe The Following 1.1 Emphasized Sections Warning! Refers to safety regulations and requires safety measures that protect the operator or other persons from injury or danger to life. Caution! Emphasizes what must be done or avoided so that the unit or other property is not damaged. Notice: Gives recommendations for better handling of the unit during operation or adjustment as well as for service activities.
2.5 Control Panel (Front of Controller) EMERGENCY AIR PRESSURE STOP POWER VACUUM Technologies 2.6 Integration Panel (Back of Controller) POWER Rotary Dispense System Loctite® Item No: 98427 DISPENSE ON DISPENSE OFF ADVANCE SLIDE Serial No: 4CWA-01 VACUUM EXHAUST 110-220V / 50-60 HZ AIR IN FOOT SWITCH VALVE EXHAUST...
Technical Data 3.1 Specifications Attribute Value Dispense Pattern Circles, Arcs or Dots in Circular Pattern Number of Dispense Points Rotating Speed 0.2 to 100 RPM Slide Stroke 0-2” Maximum Part Diameter 8.5” Maximum Part Height 12” Memory # of Programs # Events/Program Dimensions Width...
Installation 4.1 Unpacking and Inspection Carefully remove the system from its shipping carton and inspect it for any signs of damage. Any damage should be reported immediately to the carrier. Refer to the list of supplied parts (see page 4) and compare to the contents. Report any missing or damaged parts promptly to the Loctite customer service department at 1-800-LOCTITE (562-8483).
Must be purchased separately: Loctite Part Number Accessory Syringe Cartridge 10 ml 30 ml 55 ml 300 ml Mounting Bracket (required) 98316 98316 98316 98318 Syringe Adapter (required) 98320 Dispense Tip Connectors (required) 982644 97233 Air Line Adapter (required) 97208 97245 97245 98319...
Must be purchased separately: • Mounting bracket – P/N 98326 • Pressure Reservoir - P/N 982726, Bond-A-Matic reservoir, 0-15 psi for use with adhesives with <3,000 cP viscosity. - P/N 982727, Bond-A-Matic reservoir, 0-100 psi for use with adhesives with >3,000 cP viscosity. Insert the ¼”...
Insert the 5/32” tube x ¼” NPT fittings into the “DISPENSE ON” and “DISPENSE OFF” connections on the back of the controller. Notice: When installing fittings be sure to hold the silver bulkhead fitting in the back of the unit with one wrench and tighten the fitting being installed with a second wrench. Connect the “DISPENSE ON”...
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Slide the mounting bracket over the mounting rail on the slide assembly and secure it in position with the white nylon thumbscrew. Manually pull the slide down to the fully extended position. Slide the valve into the mounting bracket and secure it using the black thumbscrews. Adjust the height and position of the mounting bracket to the approximate position desired.
Definition of Parameters 5.1 Global Parameters There are four global parameters that apply to all dispense programs and events. In most applications, these parameters will not need to be modified. Global Default Range Description Parameter Value Slew rpm 30 rpm 0.2-100 rpm This is the maximum speed the unit will rotate at when jogging between events.
5.2.1 Event Specific Parameters The five event specific parameters are detailed below. Please refer to the sample programs in Section 6.4 for function diagrams that also graphically demonstrate these definitions. Program Default Range Description Specific Value Parameter (Event 1) Start Pos 0.0 deg 0-890.0 deg The start position in degrees for an event.
Operation 6.1 Setting Adhesive Dispense Rate 6.1.1 Syringe or Cartridge Dispensing Notice: Before turning the power or air on, set the “DISPENSE PRESSURE” to 0 psi by turning the knobs clockwise until it stops and the “VACUUM” off by turning the knobs counter-clockwise it stops.
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Warning! When the air is turned on, the slide may retract. Be sure to keep your hands and other objects clear of the slide before resetting the emergency stop. If you have not already installed the valve, do so now. See Sections 4.3.2 through 4.3.4 for instructions.
6.2 Operating Modes 6.2.1 Overview of Modes Before programming the rotary dispense station, it is essential that one understands the different operating modes of the system. There are five possible modes of operation • Auto Mode - allows you to run a program, initialize the rotary dispense station’s home position and purge the dispenser.
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6.2.2 Changing Operating Modes Auto Mode > Set Up Mode > Program Mode The three modes that will be used the most frequently are auto mode, set up mode and programming mode. Pressing the button indicated below will toggle through these modes in that order.
6.2.3 Auto Mode Overview The auto mode is used to run a program, initialize the rotary dispense system’s home position and purge the valve or syringe. When the rotary dispense station is in the auto mode, it will display “Auto Mode” on the left side of the display and the program number in the upper right hand side of the display.
6.2.4 Set up Mode Overview Set up mode is used to determine the location of the specific start and end points in a program before entering the programming mode. When the rotary dispense station is in the set up mode, it will display “Setup Mode”...
6.2.5 Program Mode Overview Program Mode is used to create new programs and/or edit existing programs. When the rotary dispense station is in the programming mode it will display “Prog Mode” on the left side of the display and the program number on the upper right side. Key Definition MODE –...
6.2.6 Auto Repeat Mode Overview Auto Repeat Mode is used to continuously run a program with out any operator involvement (i.e. pushing of the start button or the foot switch). To enter the auto repeat mode, you must first go to auto mode then press the mode button for two seconds.
6.2.7 Global Parameters Mode Overview Global parameters mode allows the user to: 1.) modify the factory set global parameters and 2.) reset the rotary dispense station to its factory default setting for the global parameters and all programs. Key Definition MODE –...
6.3 Entering/Editing a Program 1. Turn the “POWER” on (the position marked “|”). The rocker switch should light up green when the power is on. The rotary dispense system automatically defaults to the auto mode. For more information on the auto mode, please see section 5.2.2. 2.
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7. Enter the auto repeat time (0 to 99.9 seconds) using the up and down arrows then select “Next”. The auto repeat time is the time between when a dispense cycle ends and the next dispense cycle is automatically initiated when in the auto repeat mode. Notice: The auto repeat time is only used in auto repeat mode.
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9. Enter the Timer A (0 to 9.99 seconds) for Event #1 using the up and down arrows then select “Next”. The definition for Timer A varies depending on the dispense pattern. For a circle or arc, Timer A is the amount of time after the rotary dispense station arrives at the start location for that event before the station will start rotating at the specified speed.
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11. Enter the Timer B (0 to 9.99 seconds) for Event #1 using the up and down arrows then select “Next”. The definition for Timer B varies depending on the dispense pattern. For a circle or arc, Timer B indicates the amount of time before the dispense tip reaches End Position 1 that the dispenser will shut off.
6.4 Example Programs 6.4.1 A Single 360 Degree Circle Program Data: Variables Units Value # Events Auto Repeat Time Seconds 10.0 Start Position 1 Degrees 0.70 Timer A1 Seconds 360.0 End Position 1 Degrees Timer B1 Seconds 0.25 Rotating Speed 1 30.0 Function timing diagram and illustration of dispense pattern: Dispense...
6.4.2 A Single 90 Degree Arc Program Data: Variables Units Value # Events Auto Repeat Time Seconds 20.0 Start Position 1 Degrees 90.0 Timer A1 Seconds 0.60 End Position 1 Degrees 180.0 Timer B1 Seconds 0.25 Rotating Speed 1 20 rpm Function timing diagram and illustration of dispense pattern: Dispense 0°...
6.4.3 A Single Dot Program Data: Variables Units Value # Events Auto Repeat Time Seconds 15.0 Start Position 1 Degrees 90.0 0.50 Timer A1 Seconds End Position 1 Degrees 90.0 Timer B1 Seconds 0.25 25.0 Rotating Speed 1 Function timing diagram and illustration of dispense pattern: 0°...
6.4.4 One Arc and Two Dots Program Data: Variables Units Value Event #1 Event #2 Event #3 # Events Auto Repeat Time Seconds 10.0 Start Position Degrees 90.0 235.0 270.0 0.70 0.50 0.50 Timer A Seconds End Position Degrees 180.0 235.0 270.0 Timer B...
6.5 Template for Practice Programming The following templates can be used to practice programming the rotary dispense station. To do 1. Photocopy this page. 2. Cut out the templates from the photocopy. 3. Go to Auto Mode by pressing the mode button. 4.
6.6 Slide Adjustments 6.6.1 Slide Speed Control Adjustment The speed controls on the slide can be adjusted to increase or decrease the speed that the slide advances or retracts. It recommended for the speed controls be set so that the slide moves at a controlled rate.
6.6.2 Slide Stroke Adjustment The factory default for the slide stroke is the 2” (which is the maximum stroke). When setting up a new process, it is recommended that dispense tip be positioned using the clamps on the stand, not by adjusting the slide stroke. This will ensure that dispense tip is as far away from the part as possible when retracted to avoid collisions when loading and unloading parts.
Troubleshooting Symptom Possible Corrective Action(s) The green “POWER” switch does not light. Plug the unit in Set the “POWER” button in the “|” position Confirm that the fuse is functional Confirm that the “EMERGENCY STOP” button is not depressed The system is running continuously without the The system is in auto repeat mode (see section 6.2.6).
Care and Maintenance 8.1 Care This unit should be stored in a level, dry location at ambient condition out of direct sunlight. 8.2 Maintenance To minimize wear of the slide assembly, periodically apply several drops of light machine oil to the slide rods, manually advance and retract the slide several times then remove the excess lubricant using a rag.
9.3 Foot Switch Schematic 9.4 Spare Parts List For information on spare parts, please call: (1) 860-571-5174 Germany (49) 89-9268-0 Singapore (65) 6482-3881 Item Description Part Number Slide assembly with horizontal clamp 988424 Stand assembly with vertical clamp 988423 Controller 988427 Power cord 983680...
. Warranty Henkel expressly warrants that all products referred to in this Instruction Manual for the Single Rotary Dispense Station 98427 (hereafter called “Products”) shall be free from defects in materials and workmanship. Liability for Henkel shall be limited, as its option, to replacing those Products which are shown to be defective in either materials or workmanship or to credit the purchaser the amount of the purchase price thereof (plus freight and insurance charges paid therefor by the user).
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