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GEM eSyDrive R649 Operating Instructions Manual

Motorized diaphragm valve
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GEMÜ R649 eSyDrive
Motorized diaphragm valve
Operating instructions
EN
further information
webcode: GW-R649

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Summary of Contents for GEM eSyDrive R649

  • Page 1 GEMÜ R649 eSyDrive Motorized diaphragm valve Operating instructions further information webcode: GW-R649...
  • Page 2 All rights including copyrights or industrial property rights are expressly reserved. Keep the document for future reference. © GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG 20.08.2024 GEMÜ R649 eSyDrive 2 / 51 www.gemu-group.com...

  • Page 3: Table Of Contents

    20 EU Declaration of Conformity in accordance with 2014/68/EU (Pressure Equipment Directive) ..21 EU Declaration of Conformity in accordance with 2014/30/EU (EMC Directive) ........ 22 EU Declaration of Conformity in accordance with 2011/65/EU (RoHS Directive) ....... www.gemu-group.com 3 / 51 GEMÜ R649 eSyDrive...

  • Page 4: General Information

    The equipment is subject to pressure! – Lists 1.3 Definition of terms Corrosive chemicals! Working medium The medium that flows through the GEMÜ product. 1.4 Warning notes Hot plant components! Wherever possible, warning notes are organised according to the following scheme: SIGNAL WORD Maximum permissible pressure exceeded.

  • Page 5: Safety Information

    (see Conexo information) turer first. CONEXO actuator RFID In cases of uncertainty: chip (see Conexo information) 15. Consult the nearest GEMÜ sales office. Optical position indicator PESU (AG0, AG2) PC (AG1) Cover with high visibility PESU (AG0, AG2) LED, manual override and...
  • Page 6 "INIT/CLOSE" but- Moves actuator to the Actuator closed position switched off Starting initialisation (OFF mode) Manual opera- tion (on-site) Software update alternating On-site initialisa- tion (buttons) Remote initial- isation (via Di- gIn) GEMÜ R649 eSyDrive 6 / 51 www.gemu-group.com...
  • Page 7 Consecutive number The month of manufacture is encoded in the traceability num- OPEN position Position indicator ber and can be obtained from GEMÜ. The product was manu- LEDs factured in Germany. inversed The operating pressure stated on the product label applies to a media temperature of 20 °C.
  • Page 8 The product is designed for installation in piping systems and for controlling a working medium. The product is not intended for use in potentially explosive areas. ● Use the product in accordance with the technical data. GEMÜ R649 eSyDrive 8 / 51 www.gemu-group.com...

  • Page 9: Order Data

    24 V DC Union end with insert (socket) – DIN 8 Control module Code Spigot body with GEMÜ 1035 union end, DIN insert (socket) OPEN/CLOSE, positioner and process controller Union end with insert (Rp threaded socket) – DIN 9 Actuator version Code Union end with inch insert –...

  • Page 10: Spigot Spigot Din

    6 Diaphragm material EPDM 7 Voltage/Frequency 24 V DC 8 Control module OPEN/CLOSE, positioner and process controller 9 Actuator version Actuator size 2 10 Mounting plate Without 11 Special version NSF 61 water approval GEMÜ R649 eSyDrive 10 / 51 www.gemu-group.com...

  • Page 11: Technical Data

    Information on operating pressures applied on both sides and for high purity media on request. The operating pressures apply at room temperature. In case of deviating temperatures, observe the pressure / temperature correlation. Pressure rating: PN 10 www.gemu-group.com 11 / 51 GEMÜ R649 eSyDrive...
  • Page 12 Therefore the Kv values may exceed the tolerance limits of the standard. The Kv value curve (Kv value dependent on valve stroke) can vary depending on the diaphragm material and dur- ation of use. GEMÜ R649 eSyDrive 12 / 51 www.gemu-group.com...

  • Page 13: Diaphragm Material Code

    Regulation (EC) No. 1935/2004* Regulation (EC) No. 10/2011* FDA* EMC Directive: 2014/30/EU Drinking water: NSF/ANSI* * depending on version and/or operating parameters RoHS Directive: 2011/65/EU 6.5 Materials Materials: Diaphragm material O-ring material PTFE EPDM EPDM EPDM www.gemu-group.com 13 / 51 GEMÜ R649 eSyDrive...
  • Page 14 0.73 0.63 1.89 0.50 0.40 0.73 0.83 0.93 1.13 2.36 0.57 0.47 1.00 1.40 1.50 1.60 3.08 0.92 3.57 3.20 MG = diaphragm size Weights in kg Installation position: Optional Flow direction: Optional GEMÜ R649 eSyDrive 14 / 51 www.gemu-group.com...

  • Page 15: Actuator Duty Cycle And Service Life

    Input resistance: 250 Ω Accuracy/linearity: ≤ ±0.3% of full flow Temperature drift: ≤ ±0.1% / 10°K Resolution: 12 bit Reverse battery protec- tion: Overload proof: Yes (up to ± 24 V DC) www.gemu-group.com 15 / 51 GEMÜ R649 eSyDrive...
  • Page 16 Switching voltage: Supply voltage Switching current: ≤ 0.1 A Drop voltage: Max. 2.5 V DC at 0.1 A Overload proof: Yes (up to ± 24 V DC) Short-circuit proof: Pull-Down resistance: 120 kΩ GEMÜ R649 eSyDrive 16 / 51 www.gemu-group.com...
  • Page 17 Notes: Moving to the error position is only possible with full power supply. This behaviour is not a safety position. The valve must be operated with a GEMÜ 1571 emergency power supply module (see accessories) to ensure the function in case of voltage loss.

  • Page 18: Electrical Connection

    NOTICE Damage to unused plugs due to penetration of humidity! ▶ Unused plugs must be covered with the protective caps supplied with the product to ensure IP protection. Fig. 4: Overview of electrical connections GEMÜ R649 eSyDrive 18 / 51 www.gemu-group.com...
  • Page 19 GND (actual value output, digital input 1 – 3, er- ror message output) Pin 5 Error message output 24 V DC Pin 6 Digital input 3 Pin 7 Digital input 1 Pin 8 Digital input 2 www.gemu-group.com 19 / 51 GEMÜ R649 eSyDrive...
  • Page 20 Default setting 4 - 20 mA GND Sensor supply Adjustable 0 - 20 mA / 0 - 10 V Process actual value (X) 4-pin M12 built-in socket, A-coded Switch Consumer Signal direction Power supply GEMÜ R649 eSyDrive 20 / 51 www.gemu-group.com...

  • Page 21: Dimensions

    75.0 82.0 132.0 172.0 243.0 360.0 111.0 134.0 157.0 224.0 296.0 360.0 111.0 134.0 157.0 224.0 296.0 Dimensions in mm, MG = diaphragm size * CT = A + H1 (see body dimensions) www.gemu-group.com 21 / 51 GEMÜ R649 eSyDrive...
  • Page 22 Code 30: Spigot – inch, for welding or solvent cementing, depending on the body material 2) Valve body material Code 1: PVC-U, grey Code 4: ABS Code 5: PP, reinforced Code 20: PVDF Code 71: Inliner PP-H, grey, outliner PP, reinforced Code 75: Inliner PVDF/outliner PP, reinforced GEMÜ R649 eSyDrive 22 / 51 www.gemu-group.com...
  • Page 23 MG = diaphragm size 1) Connection type Code 20: Spigot for IR butt welding 2) Valve body material Code 20: PVDF Code 71: Inliner PP-H, grey, outliner PP, reinforced Code 75: Inliner PVDF/outliner PP, reinforced www.gemu-group.com 23 / 51 GEMÜ R649 eSyDrive...
  • Page 24 ød 1/2'' 31.0 37.0 20.0 41.0 16.0 134.0 Dimensions in mm MG = diaphragm size 1) Connection type Code 28: Spigot for IR butt welding, BCF 2) Valve body material Code 20: PVDF GEMÜ R649 eSyDrive 24 / 51 www.gemu-group.com...
  • Page 25 2) Valve body material Code 1: PVC-U, grey Code 4: ABS Code 5: PP, reinforced Code 20: PVDF Code 71: Inliner PP-H, grey, outliner PP, reinforced Code 75: Inliner PVDF/outliner PP, reinforced Code N5: PP-H, natural www.gemu-group.com 25 / 51 GEMÜ R649 eSyDrive...
  • Page 26 Code 33: Union end with inch insert – BS (socket) Code 3M: Union end with inch insert – ASTM (socket) Code 3T: Union end with insert – JIS (socket) 2) Valve body material Code 1: PVC-U, grey Code 4: ABS GEMÜ R649 eSyDrive 26 / 51 www.gemu-group.com...
  • Page 27 Code 78: Union end with insert (for IR butt welding) – DIN 2) Valve body material Code 5: PP, reinforced Code 20: PVDF Code 71: Inliner PP-H, grey, outliner PP, reinforced Code 75: Inliner PVDF/outliner PP, reinforced Code N5: PP-H, natural www.gemu-group.com 27 / 51 GEMÜ R649 eSyDrive...
  • Page 28 MG = diaphragm size 1) Connection type Code 7R: Union end with insert (Rp threaded socket) – DIN Code 3P: Union end with insert (NPT threaded socket) 2) Valve body material Code 1: PVC-U, grey GEMÜ R649 eSyDrive 28 / 51 www.gemu-group.com...
  • Page 29 , body material PVC-U (code 1) ø D 3/8" 16.0 27.5 12.5 55.0 13.0 Dimensions in mm MG = diaphragm size 1) Connection type Code 2: Solvent cement socket DIN 2) Valve body material Code 1: PVC-U, grey www.gemu-group.com 29 / 51 GEMÜ R649 eSyDrive...
  • Page 30 Code 4: Flange EN 1092, PN 10, form B, face-to-face dimension FTF EN 558 series 1, ISO 5752, basic series 1 2) Valve body material Code 1: PVC-U, grey Code 5: PP, reinforced Code 20: PVDF GEMÜ R649 eSyDrive 30 / 51 www.gemu-group.com...
  • Page 31 Code 4: Flange EN 1092, PN 10, form B, face-to-face dimension FTF EN 558 series 1, ISO 5752, basic series 1 2) Valve body material Code 71: Inliner PP-H, grey, outliner PP, reinforced Code 75: Inliner PVDF/outliner PP, reinforced www.gemu-group.com 31 / 51 GEMÜ R649 eSyDrive...
  • Page 32 Code 39: Flange ANSI Class 125/150 RF, face-to-face dimension FTF EN 558 series 1, ISO 5752, basic series 1, length only for body config- uration D 2) Valve body material Code 1: PVC-U, grey Code 5: PP, reinforced Code 20: PVDF GEMÜ R649 eSyDrive 32 / 51 www.gemu-group.com...
  • Page 33 Code 39: Flange ANSI Class 125/150 RF, face-to-face dimension FTF EN 558 series 1, ISO 5752, basic series 1, length only for body config- uration D 2) Valve body material Code 71: Inliner PP-H, grey, outliner PP, reinforced Code 75: Inliner PVDF/outliner PP, reinforced www.gemu-group.com 33 / 51 GEMÜ R649 eSyDrive...
  • Page 34 3/4'' 26.5 44.5 15.0 134.0 40.0 62.0 Dimensions in mm MG = diaphragm size 1) Connection type Code 75: Flare connection with PVDF union nut 2) Valve body material Code N5: PP-H, natural GEMÜ R649 eSyDrive 34 / 51 www.gemu-group.com...
  • Page 35 1½‘‘ – 2‘‘ 44.5 M8 * 2½‘‘ 44.5 M8 * Dimensions in mm, MG = diaphragm size * Inch thread on request 8.4 Availability of mounting plate ø5,5 Dimensions in mm, MG = diaphragm size www.gemu-group.com 35 / 51 GEMÜ R649 eSyDrive...

  • Page 36: Manufacturer's Information

    3. Do not exceed the maximum storage temperature (see chapter "Technical data"). 4. Do not store solvents, chemicals, acids, fuels or similar fluids in the same room as GEMÜ products and their spare parts. 10 Installation in piping 10.1 Preparing for installation...

  • Page 37: Installation Position

    7. Re-attach or reactivate all safety and protective devices. 10.2 Installation position 8. Flush the system. The installation position of the product is optional. 10.5 Installation with threaded sockets 10.3 Installation with clamp connections Fig. 7: Threaded socket Fig. 5: Clamp connection www.gemu-group.com 37 / 51 GEMÜ R649 eSyDrive...

  • Page 38: Installation With Threaded Spigots

    4. Re-attach or reactivate all safety and protective devices. 10.7 Installation with flanged connection Fig. 9: Flanged connection NOTICE Sealing material! ▶ The sealing material is not included in the scope of deliv- ery. Only use appropriate sealing material. ● GEMÜ R649 eSyDrive 38 / 51 www.gemu-group.com...

  • Page 39: Network Connection

    4. Place the actuator of housing cover 12 in the starting ð Initialization of the actuator begins. point for manual override. 2. Green and orange LEDs flash alternately. ð Initialization is completed. ð Commissioning is completed. www.gemu-group.com 39 / 51 GEMÜ R649 eSyDrive...

  • Page 40: Operation On The Device

    6. Turn housing cover 3 clockwise. ð The product closes. Use of incorrect spare parts! ▶ Damage to the GEMÜ product 7. Pull manual override off the starting point. ▶ Manufacturer liability and guarantee will be void. 8. Ensure correct positioning of the O-ring.

  • Page 41: Removing The Actuator

    5. Depressurize the plant or plant component. 4. Check parts for potential damage, replace if necessary 6. Actuate GEMÜ products which are always in the same po- (only use genuine parts from GEMÜ). sition four times a year.
  • Page 42 11. Align the weir of compressor and diaphragm in parallel. Diaphragm face Diaphragm pin Fig. 11: Inverting the diaphragm face GEMÜ R649 eSyDrive 42 / 51 www.gemu-group.com...

  • Page 43: Mounting The Actuator

    ð Fastening elements may vary depending on the dia- phragm size and/or valve body version. 4. Move the actuator A to the closed position. 5. Open actuator A approx. 20%. 6. Fully tighten the bolts with nuts diagonally. www.gemu-group.com 43 / 51 GEMÜ R649 eSyDrive...

  • Page 44: Troubleshooting

    Retighten mounting parts flange and valve body Valve body / actuator damaged Replace valve body/actuator Valve body of the GEMÜ product is leak- Valve body of the GEMÜ product is faulty Check valve body of the GEMÜ product or corroded...
  • Page 45 15 Troubleshooting Error Possible cause Troubleshooting Internal error Contact GEMÜ www.gemu-group.com 45 / 51 GEMÜ R649 eSyDrive...

  • Page 46: Removal From Piping

    Corrosive chemicals! goods can be processed only when this note is completed. If ▶ Risk of caustic burns no return delivery note is included with the product, GEMÜ Wear appropriate protective gear. ● cannot process credits or repair work but will dispose of the Completely drain the plant.

  • Page 47: Eu Declaration Of Incorporation According To The Ec Machinery Directive 2006/42/Ec, Annex Ii B

    EC Machinery Directive 2006/42/EC, Annex II B Machinery Directive introductory text We, the company GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Strasse 6–8 74653 Ingelfingen-Criesbach, Germany hereby declare under our sole responsibility that the below-mentioned product complies with the relevant essential health and safety requirements in accordance with Annex I of the above-mentioned Directive.

  • Page 48: Eu Declaration Of Conformity In Accordance With 2014/68/Eu (Pressure Equipment Directive)

    Information for products with a nominal size ≤ DN 25: The products are developed and produced according to GEMÜ's in-house process instructions and standards of quality which comply with the requirements of ISO 9001 and ISO 14001. According to Article 4, Paragraph 3 of the Pressure Equipment Direct- ive 2014/68/EU, these products must not be identified by a CE-marking.

  • Page 49: Eu Declaration Of Conformity In Accordance With 2014/30/Eu (Emc Directive)

    2014/30/EU (EMC Directive) EMC introductory text We, the company GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Strasse 6–8 74653 Ingelfingen-Criesbach, Germany hereby declare under our sole responsibility that the below-mentioned product complies with the regulations of the above-men- tioned Directive.

  • Page 50: Eu Declaration Of Conformity In Accordance With 2011/65/Eu (Rohs Directive)

    In accordance with 2011/65/EU (RoHS Directive) EMC introductory text We, the company GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Strasse 6–8 74653 Ingelfingen-Criesbach, Germany hereby declare under our sole responsibility that the below-mentioned product complies with the regulations of the above-men- tioned Directive.
  • Page 51 GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Straße 6-8, 74653 Ingelfingen-Criesbach, Germany Subject to alteration Phone +49 (0) 7940 1230 · info@gemue.de www.gemu-group.com 08.2024 | 88659161...

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