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Summary of Contents for GEM R487 Victoria
- Page 1 GEMÜ R487 Victoria Manually operated butterfly valve Operating instructions further information webcode: GW-R487...
- Page 2 All rights including copyrights or industrial property rights are expressly reserved. Keep the document for future reference. © GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG 27.10.2020 GEMÜ R487 2 / 36 www.gemu-group.com...
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Page 3: Table Of Contents
3 Product description ........... Construction ............Description ............Function ............... Product label ............ATEX label ............4 GEMÜ CONEXO ............5 Correct use ............... Product without special function X ....Product with special function X ......6 Order data ..............Order codes ............ -
Page 4: General Information
– Lists 1.3 Definition of terms Corrosive chemicals! Working medium The medium that flows through the GEMÜ product. Control function GEMÜ products without an operator! The possible actuation functions of the GEMÜ product. Control medium The medium whose increasing or decreasing pressure causes Hot plant components! the GEMÜ... -
Page 5: Safety Information
14. Do not carry out any maintenance work and repairs not de- GG25, polyurethane scribed in this document without consulting the manufac- coated turer first. In cases of uncertainty: 15. Consult the nearest GEMÜ sales office. www.gemu-group.com 5 / 36 GEMÜ R487... -
Page 6: Description
4 GEMÜ CONEXO The interaction of valve components that are equipped with The GEMÜ R487 Victoria soft seated metal butterfly valve is RFID chips and an associated IT infrastructure actively in- manually operated. It has a hand lever or gearbox depending crease process reliability. -
Page 7: Correct Use
Index X is applied to the ATEX marking. The following special conditions must be complied with: – Temperature class depending on the temperature of the conveyed medium and the clock frequency – Not permissible as an end-of-line valve www.gemu-group.com 7 / 36 GEMÜ R487... -
Page 8: Order Data
6 Order data 6 Order data Other configurations available on request.Please check the availability with GEMÜ before ordering. Products ordered with bold marked ordering options are so-called preferred series. Depending on the nominal size, these are available more quickly. Order codes... -
Page 9: Order Example - Standard Version
9 Shut-off seal material EPDM 10 Liner fixing Loose liner 11 Type of design Without 12 Special version Without 13 Control function Manually operated (MO) 14 Actuator version AHL11 Hand lever, aluminium 15 CONEXO without www.gemu-group.com 9 / 36 GEMÜ R487... -
Page 10: Technical Data
Use (installation) as end-of-line valve DN 50 – 200: 10 bar DN 250, 300: 6 bar Pressure/temperature DN 50 - 200 diagram: DN 250, 300 Temperature [°C] Pressure rating: PN 6 PN 10 PN 16 GEMÜ R487 10 / 36 www.gemu-group.com... -
Page 11: Product Conformity
3 bar 10 bar 16 bar Torques in Nm Working medium water (20 °C) and optimal operating conditions Butterfly valves with bonded liner: the torques must be multiplied by the factor 1.3 Weight: Butterfly valve www.gemu-group.com 11 / 36 GEMÜ R487... - Page 12 AHL 14, SHL 14 0.314 125, 150 AHL 17, SHL 17 0.716 200, 250 AHL 22 0.73 25 – 100 GB 232 125, 150 GB 232 200 - 300 GB 232 Weights in kg GEMÜ R487 12 / 36 www.gemu-group.com...
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Page 13: Dimensions
8.1.1 Hand lever SAHL Code AHL09, SHL09 AHL11, SHL11, SAHL11 AHL14, SHL14 AHL17 SHL17 AHL22 Dimensions in mm 8.1.2 Handwheel with gearbox Code ØR GB 232 42.5 42.5 42.5 200 - 300 50.0 Dimensions in mm www.gemu-group.com 13 / 36 GEMÜ R487... -
Page 14: Body Dimensions
F05 | F07 50.0 70.0 23.0 22.0 125.0 F07 | F10 70.0 102.0 11.0 34.0 22.0 125.0 F07 | F10 70.0 102.0 11.0 34.0 22.0 125.0 F07 | F10 70.0 102.0 11.0 34.0 Dimensions in mm GEMÜ R487 14 / 36 www.gemu-group.com... - Page 15 48.0 240.0 413.0 173.0 60.0 263.0 157.0 11.0 193.0 202.0 71.0 265.0 466.0 201.0 68.0 317.0 185.0 11.0 242.0 252.0 92.0 290.0 531.0 241.0 78.0 366.0 164.0 11.0 291.0 302.0 112.0 Dimensions in mm www.gemu-group.com 15 / 36 GEMÜ R487...
- Page 16 235.0 17.5 235.0 20.6 8" 292.0 18.0 292.0 22.0 292.1 17.5 292.1 20.6 10" 356.0 22.0 356.0 22.0 355.6 22.2 355.6 22.2 12" 406.0 22.0 406.0 26.0 406.4 22.2 406.4 25.4 Dimensions in mm GEMÜ R487 16 / 36 www.gemu-group.com...
- Page 17 175.0 19.0 185.0 23.0 5" 210.0 23.0 225.0 25.0 6" 240.0 23.0 260.0 25.0 8" 290.0 23.0 305.0 25.0 10" 355.0 25.0 380.0 27.0 12" 22,5 400.0 25.0 22,5 430.0 27.0 Dimensions in mm www.gemu-group.com 17 / 36 GEMÜ R487...
- Page 18 48.0 240.0 415.0 175.0 60.0 264.0 325.0 12.0 193.0 202.0 71.0 265.0 467.0 202.0 68.0 317.0 386.0 11.0 242.0 252.0 92.0 290.0 531.0 241.0 78.0 366.0 459.0 12.0 291.0 302.0 112.0 Dimensions in mm GEMÜ R487 18 / 36 www.gemu-group.com...
- Page 19 5/8" 209.6 5/8" 6" 235.0 235.0 235.0 5/8" 235.0 3/4" 8" 292.0 292.0 292.1 5/8" 292.1 3/4" 10" 356.0 356.0 355.6 3/4" 355.6 3/4" 12" 406.0 406.0 406.4 3/4" 406.4 7/8" Dimensions in mm www.gemu-group.com 19 / 36 GEMÜ R487...
- Page 20 45.0 160. 4" 45.0 175. 45.0 185. 5" 45.0 210. 45.0 225. 6" 45.0 240. 30.0 260. 8" 30.0 290. 30.0 305. 10" 30.0 355. 30.0 380. 12" 22.5 400. 22.5 Dimensions in mm GEMÜ R487 20 / 36 www.gemu-group.com...
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Page 21: Manufacturer's Information
"Technical data"). Danger – bodily injury! 4. Do not store solvents, chemicals, acids, fuels or similar fluids in the same room as GEMÜ products and their spare ▶ Risk of severe injury! parts. Before performing any work on the ●... -
Page 22: Installation Location
13. Secure the plant or plant component against recommis- product. If media is contaminated and DN ≥ 300, install sioning. GEMÜ R487 horizontally, so that the lower edge of the disc 14. Depressurize the plant or plant component. opens in-line with flow direction. -
Page 23: Installation Of The Standard Version
10 Installation in piping 4. The inside diameter of the piping must match the nominal 10.3 Installation of the standard version diameter of the GEMÜ product. CAUTION 5. The diameter of the pipe flanges should be, in compliance with the respective nominal size, between "D max" and "D Damage! min"... -
Page 24: Installation Of The Atex Version
15. Tighten the nuts 5 diagonally until the flanges fit tightly on ▶ Damage to the GEMÜ product. the body. When using the GEMÜ product as an Observe the permissible tightening torque of the bolts ● end-of-line valve, a mating flange must (see "Mechanical data"). -
Page 25: Operation
Fig. 2: Detail of latch setting of hand lever AHL / DAHL 1. Press locking device 6 upwards. 2. Move the hand lever 1 to the desired position and latch. 12.2 Operating hand lever SAHL Fig. 3: Construction of hand lever SAHL www.gemu-group.com 25 / 36 GEMÜ R487... -
Page 26: Troubleshooting
Incorrect installation Check installation of valve body in piping Increased switching noises when opening When the disc is in the closed position, Use the product regularly the product this may cause a higher breakaway torque GEMÜ R487 26 / 36 www.gemu-group.com... -
Page 27: Inspection And Maintenance
WARNING CAUTION Corrosive chemicals! Use of incorrect spare parts! ▶ Risk of caustic burns. ▶ Damage to the GEMÜ product. Wear suitable protective gear. ▶ Manufacturer liability and guarantee will be void. ● Completely drain the plant. Use only genuine parts from GEMÜ. -
Page 28: Presetting The Butterfly Valves
6. Repeat steps 1 to 4 until the L dimension has been reached. 7. In the open position, the disc must be set to 90°, otherwise the Kv value will be reduced. L [mm] W [°] 10.0 11.0 11.8 12.6 13.4 14.1 15.5 GEMÜ R487 28 / 36 www.gemu-group.com... -
Page 29: Spare Parts
15 Spare parts 15.1 Ordering spare parts CAUTION Use of incorrect spare parts! ▶ Damage to the GEMÜ product. ▶ Manufacturer liability and guarantee will be void. Use only genuine parts from GEMÜ. ● When ordering spare parts, please provide the following information: 1. -
Page 30: Lug
15 Spare parts 15.2 Lug Item Name Order designation Coated metallic valve body Bush Threaded plug O-ring Axis R480…SVK… Shaft Support ring O-ring Bush Hexagon head bolt with pin Liner R480…SLN… Butterfly disc R480…SDS… GEMÜ R487 30 / 36 www.gemu-group.com... -
Page 31: Wafer
15 Spare parts 15.3 Wafer Item Name Order designation Coated metallic valve body Bush Threaded plug O-ring Axis R480…SVK… Shaft Support ring O-ring Bush Hexagon head bolt with pin Liner R480…SLN… Butterfly disc R480…SDS… www.gemu-group.com 31 / 36 GEMÜ R487... -
Page 32: Replacement Of Spare Parts
SVK wearing parts kit"). 2. Disassemble the SDS wearing parts kit (see chapter "Re- placing SDS wearing parts kit"). 3. Remove the liner 11. 4. Assemble the wearing parts kit in reverse order. GEMÜ R487 32 / 36 www.gemu-group.com... -
Page 33: Returns
2. Remove in reverse order to installation. goods can be processed only when this note is completed. If no return delivery note is included with the product, GEMÜ 17 Disposal cannot process credits or repair work but will dispose of the 1. - Page 34 GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Straße 6-8 74653 Ingelfingen-Criesbach, Germany declare that the following product Make: GEMÜ butterfly valve, metal, for operation with hand lever or gearbox Serial number: from 20.03.2018 Project number: KL-Metall-Hand-2018-03 Commercial name: GEMÜ...
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Page 35: Declaration Of Conformity According To 2014/68/Eu (Pressure Equipment Directive)
DN250–DN600 Note for products with a nominal size ≤ DN 25: The products are developed and produced according to GEMÜ process instructions and quality standards which comply with the requirements of ISO 9001 and ISO 14001. According to Article 4, Paragraph 3 of the Pressure Equipment Directive 2014/68/EU these products must not be identified by a CE-label. - Page 36 Subject to alteration GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG *88730039* Fritz-Müller-Straße 6–8, 74653 Ingelfingen-Criesbach, Germany 10.2020 | 88730039 Phone +49 (0) 7940 1230 · info@gemue.de www.gemu-group.com...
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