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GEM R629 eSyLite Operating Instructions Manual

Motorized diaphragm valve
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GEMÜ R629 eSyLite
Motorized diaphragm valve
Operating instructions
EN
further information
webcode: GW-R629

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Summary of Contents for GEM R629 eSyLite

  • Page 1 GEMÜ R629 eSyLite Motorized diaphragm valve Operating instructions further information webcode: GW-R629...
  • Page 2 All rights including copyrights or industrial property rights are expressly reserved. Keep the document for future reference. © GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG 20.10.2023 GEMÜ R629 eSyLite 2 / 47 www.gemu-group.com...

  • Page 3: Table Of Contents

    6 Technical data ............. 7 Electrical connection ........... 8 Dimensions ............Actuator dimensions ........Actuator dimensions with distance piece ... Actuator dimensions with GEMÜ 1215 posi- tion indicator ..........Actuator dimensions with GEMÜ 1235 posi- tion indicator ..........Body dimensions ...........

  • Page 4: General Information

    Hot plant components! Working medium The medium that flows through the GEMÜ product. Diaphragm size Uniform seat size of GEMÜ diaphragm valves for different Damage to the product! nominal sizes. 1.4 Warning notes Wherever possible, warning notes are organised according to...

  • Page 5: Safety Information

    3.2 Description turer first. The GEMÜ R629 eSyLite 2/2-way diaphragm valve is motor- In cases of uncertainty: ized. It is available in an Open/Closed version. An integrated 15. Consult the nearest GEMÜ sales office.

  • Page 6: Function

    Traceability number Consecutive number The month of manufacture is encoded in the traceability num- ber and can be obtained from GEMÜ. The product was manu- factured in Germany. The operating pressure stated on the product label applies to a media temperature of 20 °C. The product can be used up to the maximum stated media temperature.

  • Page 7: Order Data

    ON/OFF actuator (economy) Emergency power supply module (NO) Union end with insert (Rp threaded socket) – DIN OPEN/CLOSE control with mounted GEMÜ 1235 Union end with inch insert – BS (socket) position indicator Union end with inch insert – ASTM (socket) OPEN/CLOSE control with mounted GEMÜ...
  • Page 8 5 Valve body material PVC-U, grey 6 Diaphragm material EPDM 7 Voltage/Frequency 24 V DC 8 Control module ON/OFF actuator (economy) 9 Actuator version Actuator size 1 diaphragm size 20 10 Mounting plate Standard GEMÜ R629 eSyLite 8 / 47 www.gemu-group.com...

  • Page 9: Technical Data

    Information on operating pressures applied on both sides and for high purity media on request. The operating pressures apply at room temperature. In case of deviating temperatures, observe the pressure / temperature correlation. Pressure rating: PN 10 www.gemu-group.com 9 / 47 GEMÜ R629 eSyLite...
  • Page 10 Therefore the Kv values may exceed the tolerance limits of the standard. The Kv value curve (Kv value dependent on valve stroke) can vary depending on the diaphragm material and dur- ation of use. GEMÜ R629 eSyLite 10 / 47 www.gemu-group.com...
  • Page 11 Pressure Equipment Dir- 2014/68/EU ective: Food: FDA* * depending on version and / or operating parameters EMC Directive: 2014/30/EU RoHS Directive: 2011/65/EU 6.5 Materials Materials: Diaphragm material O-ring material PTFE EPDM EPDM EPDM www.gemu-group.com 11 / 47 GEMÜ R629 eSyLite...
  • Page 12 3.20 MG = diaphragm size Weights in kg Mechanical environ- Class 4M8 acc. to EN 60721-3-4:1998 mental conditions: Vibration: 5g acc. to IEC 60068-2-6 Test Fc Shock: 25g acc. to 60068-2-27 Test Ea GEMÜ R629 eSyLite 12 / 47 www.gemu-group.com...
  • Page 13 MG 10, MG 20, MG 25: max. 0,16 A MG 40: 0,32 A MG 50: not available Charging time: approx. 13 min Service life: Guide value at 25 °C ambient temperature, approx. 3 years www.gemu-group.com 13 / 47 GEMÜ R629 eSyLite...

  • Page 14: Electrical Connection

    Preferred direction if both digital inputs are present for device version 00 (see operating instructions – Product label) Control module ordering Preferred direction option A0, Y0, Z0 OPEN A1, Y1, Z1 CLOSED GEMÜ R629 eSyLite 14 / 47 www.gemu-group.com...
  • Page 15 Connections / customer Uv 24 V DC eSyLite Power supply Uv GND Digital input 1 24 V DC Digital input 2 24 V DC 7-pin plug Binder, type 693 Switch Consumer Signal direction Power supply www.gemu-group.com 15 / 47 GEMÜ R629 eSyLite...

  • Page 16: Dimensions

    134.5 115.0 82.0 204.0 75.0 59.5 134.5 115.0 82.0 40, 50 228.0 91.0 80.0 167.0 147.5 94.5 Dimensions in mm MG = diaphragm size * CT = A + H1 (see body dimensions) GEMÜ R629 eSyLite 16 / 47 www.gemu-group.com...

  • Page 17: Actuator Dimensions With Distance Piece

    8.2 Actuator dimensions with distance piece 265.0 129.0 80.0 167.0 147.5 94.5 Dimensions in mm MG = diaphragm size * CT = A + H1 (see body dimensions) MG 50 with metal distance piece www.gemu-group.com 17 / 47 GEMÜ R629 eSyLite...

  • Page 18: Actuator Dimensions With Gemü 1215 Position Indicator

    8 Dimensions 8.3 Actuator dimensions with GEMÜ 1215 position indicator 237.0 72.0 61.0 30.0 40.0 240.0 72.0 61.0 30.0 40.0 249.0 72.0 61.0 30.0 40.0 273.0 72.0 61.0 30.0 40.0 310.0 72.0 61.0 30.0 40.0 Dimensions in mm MG = diaphragm size MG 50 with metal distance piece GEMÜ...

  • Page 19: Actuator Dimensions With Gemü 1235 Position Indicator

    8 Dimensions 8.4 Actuator dimensions with GEMÜ 1235 position indicator øBZ1 257.0 92.0 45.0 60.0 40.5 260.0 92.0 45.0 60.0 40.5 269.0 92.0 45.0 60.0 40.5 293.0 92.0 45.0 60.0 40.5 330.0 92.0 45.0 60.0 40.5 Dimensions in mm MG = diaphragm size MG 50 with metal distance piece www.gemu-group.com...

  • Page 20: Body Dimensions

    Code 30: Spigot – inch, for welding or solvent cementing, depending on the body material 2) Valve body material Code 1: PVC-U, grey Code 4: ABS Code 5: PP, reinforced Code 20: PVDF Code 71: Inliner PP-H, grey, outliner PP, reinforced Code 75: Inliner PVDF/outliner PP, reinforced GEMÜ R629 eSyLite 20 / 47 www.gemu-group.com...
  • Page 21 MG = diaphragm size 1) Connection type Code 20: Spigot for IR butt welding 2) Valve body material Code 20: PVDF Code 71: Inliner PP-H, grey, outliner PP, reinforced Code 75: Inliner PVDF/outliner PP, reinforced www.gemu-group.com 21 / 47 GEMÜ R629 eSyLite...
  • Page 22 ød 1/2'' 31.0 37.0 20.0 41.0 16.0 134.0 Dimensions in mm MG = diaphragm size 1) Connection type Code 28: Spigot for IR butt welding, BCF 2) Valve body material Code 20: PVDF GEMÜ R629 eSyLite 22 / 47 www.gemu-group.com...
  • Page 23 2) Valve body material Code 1: PVC-U, grey Code 4: ABS Code 5: PP, reinforced Code 20: PVDF Code 71: Inliner PP-H, grey, outliner PP, reinforced Code 75: Inliner PVDF/outliner PP, reinforced Code N5: PP-H, natural www.gemu-group.com 23 / 47 GEMÜ R629 eSyLite...
  • Page 24 Code 33: Union end with inch insert – BS (socket) Code 3M: Union end with inch insert – ASTM (socket) Code 3T: Union end with insert – JIS (socket) 2) Valve body material Code 1: PVC-U, grey Code 4: ABS GEMÜ R629 eSyLite 24 / 47 www.gemu-group.com...
  • Page 25 Code 78: Union end with insert (for IR butt welding) – DIN 2) Valve body material Code 5: PP, reinforced Code 20: PVDF Code 71: Inliner PP-H, grey, outliner PP, reinforced Code 75: Inliner PVDF/outliner PP, reinforced Code N5: PP-H, natural www.gemu-group.com 25 / 47 GEMÜ R629 eSyLite...
  • Page 26 184.0 266.0 G 2¾ Dimensions in mm MG = diaphragm size 1) Connection type Code 7R: Union end with insert (Rp threaded socket) – DIN 2) Valve body material Code 1: PVC-U, grey GEMÜ R629 eSyLite 26 / 47 www.gemu-group.com...
  • Page 27 , body material PVC-U (code 1) ø D 3/8" 16.0 27.5 12.5 55.0 13.0 Dimensions in mm MG = diaphragm size 1) Connection type Code 2: Solvent cement socket DIN 2) Valve body material Code 1: PVC-U, grey www.gemu-group.com 27 / 47 GEMÜ R629 eSyLite...
  • Page 28 Code 4: Flange EN 1092, PN 10, form B, face-to-face dimension FTF EN 558 series 1, ISO 5752, basic series 1 2) Valve body material Code 1: PVC-U, grey Code 5: PP, reinforced Code 20: PVDF GEMÜ R629 eSyLite 28 / 47 www.gemu-group.com...
  • Page 29 Code 4: Flange EN 1092, PN 10, form B, face-to-face dimension FTF EN 558 series 1, ISO 5752, basic series 1 2) Valve body material Code 71: Inliner PP-H, grey, outliner PP, reinforced Code 75: Inliner PVDF/outliner PP, reinforced www.gemu-group.com 29 / 47 GEMÜ R629 eSyLite...
  • Page 30 Code 39: Flange ANSI Class 125/150 RF, face-to-face dimension FTF EN 558 series 1, ISO 5752, basic series 1, length only for body config- uration D 2) Valve body material Code 1: PVC-U, grey Code 5: PP, reinforced Code 20: PVDF GEMÜ R629 eSyLite 30 / 47 www.gemu-group.com...
  • Page 31 Code 39: Flange ANSI Class 125/150 RF, face-to-face dimension FTF EN 558 series 1, ISO 5752, basic series 1, length only for body config- uration D 2) Valve body material Code 71: Inliner PP-H, grey, outliner PP, reinforced Code 75: Inliner PVDF/outliner PP, reinforced www.gemu-group.com 31 / 47 GEMÜ R629 eSyLite...
  • Page 32 3/4'' 26.5 44.5 15.0 134.0 40.0 62.0 Dimensions in mm MG = diaphragm size 1) Connection type Code 75: Flare connection with PVDF union nut 2) Valve body material Code N5: PP-H, natural GEMÜ R629 eSyLite 32 / 47 www.gemu-group.com...

  • Page 33: Valve Body Mounting

    MG 20, MG 25, MG 40 Diaphragm size 10 - 20 35.0 15 - 25 25.0 25.0 40, 50 44.5 Dimensions in mm MG = diaphragm size 8.7 Mounting plate ø5,5 Dimensions in mm MG = diaphragm size www.gemu-group.com 33 / 47 GEMÜ R629 eSyLite...

  • Page 34: Manufacturer's Information

    Provide precautionary measures against exceeding the ● 4. Do not store solvents, chemicals, acids, fuels or similar maximum permitted pressures caused by pressure fluids in the same room as GEMÜ products and their spare surges (water hammer). parts. CAUTION Use as step! ▶...

  • Page 35: Installation Position

    6. Reassemble the valve body and the actuator with dia- phragm (see "Mounting the actuator" chapter). 7. Re-attach or reactivate all safety and protective devices. 8. Flush the system. Fig. 4: Union end with insert www.gemu-group.com 35 / 47 GEMÜ R629 eSyLite...

  • Page 36: Installation With Solvent Cement Sockets

    10.8 Installation with flare connection NOTICE Fittings! 10. Re-attach or reactivate all safety and protective devices. ▶ For preparation and connection of the flare connections, please refer to the GEMÜ FlareStar ® brochure and the 11 Operation GEMÜ flare and assembly instructions.

  • Page 37: Inspection And Maintenance

    5. Depressurize the plant or plant component. 2. Operate the manual override 3 with the hexagon socket (WAF3). 6. Actuate GEMÜ products which are always in the same po- sition four times a year. ð Turn clockwise to close the valve.

  • Page 38: Spare Parts

    6. Check parts for potential damage, replace if necessary leakage of the product. If the diaphragm is screwed in too (only use genuine parts from GEMÜ). far, perfect sealing at the valve seat will not be achieved. 12.3 Removing the diaphragm The function of the product is no longer ensured.

  • Page 39: Mounting The Actuator

    10. Press the diaphragm face tightly onto the backing dia- phragm manually so that it returns to its original shape and fits closely on the backing diaphragm. 11. Align the weir of compressor and diaphragm in parallel. www.gemu-group.com 39 / 47 GEMÜ R629 eSyLite...
  • Page 40 PTFE diaphragm face and the EPDM backing diaphragm must be positioned level with and parallel to the valve body. 8. With the valve fully assembled, check the function and tightness. 9. Carry out initialisation. GEMÜ R629 eSyLite 40 / 47 www.gemu-group.com...

  • Page 41: Troubleshooting

    Retighten mounting parts flange and valve body Valve body / actuator damaged Replace valve body/actuator Valve body of the GEMÜ product is leak- Valve body of the GEMÜ product is faulty Check valve body of the GEMÜ product or corroded...

  • Page 42: Removal From Piping

    3. Disassemble the product. Observe warning notes and goods can be processed only when this note is completed. If safety information. no return delivery note is included with the product, GEMÜ cannot process credits or repair work but will dispose of the 15 Disposal goods at the operator's expense.

  • Page 43: Ec Machinery Directive 2006/42/Ec, Annex Ii B

    EC Machinery Directive 2006/42/EC, Annex II B Machinery Directive introductory text We, the company GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Strasse 6–8 74653 Ingelfingen-Criesbach, Germany hereby declare under our sole responsibility that the below-mentioned product complies with the relevant essential health and safety requirements in accordance with Annex I of the above-mentioned Directive.

  • Page 44: 2014/68/Eu (Pressure Equipment Directive)

    Information for products with a nominal size ≤ DN 25: The products are developed and produced according to GEMÜ's in-house process instructions and standards of quality which comply with the requirements of ISO 9001 and ISO 14001. According to Article 4, Paragraph 3 of the Pressure Equipment Direct- ive 2014/68/EU, these products must not be identified by a CE-marking.

  • Page 45: 2014/30/Eu (Emc Directive)

    2014/30/EU (EMC Directive) EMC introductory text We, the company GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Strasse 6–8 74653 Ingelfingen-Criesbach, Germany hereby declare under our sole responsibility that the below-mentioned product complies with the regulations of the above-men- tioned Directive.

  • Page 46: 2011/65/Eu (Rohs Directive)

    2011/65/EU (RoHS Directive) EMC introductory text We, the company GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Strasse 6–8 74653 Ingelfingen-Criesbach, Germany hereby declare under our sole responsibility that the below-mentioned product complies with the regulations of the above-men- tioned Directive.
  • Page 47 GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Straße 6-8, 74653 Ingelfingen-Criesbach, Germany Subject to alteration Phone +49 (0) 7940 1230 · info@gemue.de www.gemu-group.com 10.2023 | 88658324...

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