Emerson Micro Motion 1600 Installation Manual
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Emerson Micro Motion 1600 Installation Manual

Emerson Micro Motion 1600 Installation Manual

Ethernet transmitters
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Installation Manual
00825-0100-1600, Rev AE
July 2024
Micro Motion
™
1600 Ethernet
Transmitters
Ethernet Installation

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Summary of Contents for Emerson Micro Motion 1600

  • Page 1 Installation Manual 00825-0100-1600, Rev AE July 2024 Micro Motion ™ 1600 Ethernet Transmitters Ethernet Installation...
  • Page 2 Emerson employees. If you fail to follow Emerson procedures, then Emerson will not accept your returned equipment. Return procedures and forms are available on our web support site at Emerson.com, or by calling the Micro Motion Customer Service department.

  • Page 3: Table Of Contents

    Installation Manual Contents 00825-0100-1600 July 2024 Contents Chapter 1  Before you begin........................5 1.1 About this document........................5 1.2 Hazard messages........................5 1.3 Related documentation......................6 Chapter 2  Planning............................. 7 2.1 Installation checklist........................7 2.2 Additional considerations for retrofitting existing installations........... 8 2.3 Power requirements........................9 2.4 1600 transmitters in Ethernet networks................10 Chapter 3 ...
  • Page 4 Contents Installation Manual July 2024 00825-0100-1600 Micro Motion 1600 Ethernet Transmitters...

  • Page 5: Before You Begin

    Installation Manual Before you begin 00825-0100-1600 July 2024 1  Before you begin 1.1  About this document This manual provides information on planning, mounting, wiring, and initial setup of the Micro Motion transmitter. For information on full configuration, maintenance, troubleshooting, or service of the transmitter, see the appropriate configuration and use manual.

  • Page 6: Related Documentation

    See any of the following documents for more information: • Micro Motion 1600 Transmitters Product Data Sheet • Micro Motion 1600 with Ethernet Transmitter Configuration and Use Manual • Micro Motion 1600 Transmitters EtherNet/IP Rockwell RSLogix Guide • Sensor installation manual...

  • Page 7: Chapter 2 Planning

    For all hazardous area installations, you must strictly adhere to the safety instructions documented in the ATEX/IECEx and CSA approvals documentation available on the product documentation DVD shipped with the product or at Emerson.com/flowmeasurement, and /or with requirements specified by the local Authority Having Jurisdiction (AHJ) over the installation. □...

  • Page 8: Additional Considerations For Retrofitting Existing Installations

    Before removing the existing transmitter, be sure to record the configuration data for the currently installed transmitter. At initial startup of the newly installed transmitter, you will be prompted to configure the meter via a guided setup. Record the following information (if applicable): Micro Motion 1600 Ethernet Transmitters...

  • Page 9: Power Requirements

    Installation Manual Planning 00825-0100-1600 July 2024 Variable Setting Mass flow units Volume flow units Density units Temperature units Channel configuration mA Output (if licensed) — Power (Internal or External): — Source: — Scaling (LRV, URV): — Fault Action: Frequency Output (if licensed) —...

  • Page 10: 1600 Transmitters In Ethernet Networks

    Make sure that each cable is no longer than 328 ft (100 m). • Connect the 1600 Ethernet transmitter to the host system via a LAN (Local Area Network) and not a WAN (Wide Area Network). • Follow all network security best practices. Micro Motion 1600 Ethernet Transmitters...
  • Page 11 Installation Manual Planning 00825-0100-1600 July 2024 2.4.1  Star topology 1600 Ethernet transmitters are installed in a star network. Figure 2-1: 1600 star network A. Programmable Logic Controller (PLC) B. 1600 with Ethernet output C. External Ethernet switch Installation Manual...
  • Page 12 Planning Installation Manual July 2024 00825-0100-1600 Micro Motion 1600 Ethernet Transmitters...

  • Page 13: Mounting And Sensor Wiring

    Installation Manual Mounting and sensor wiring 00825-0100-1600 July 2024 3  Mounting and sensor wiring 3.1  Mounting and sensor wiring for integral-mount transmitters There are no separate mounting requirements for integral transmitters, and there is no need to connect wiring between the transmitter and the sensor. 3.2 ...

  • Page 14: Wire A Remote-Mount Transmitter To The Sensor

    Connect the cable to the sensor-mounted core processor or junction box as described in the sensor documentation. You can access all product documentation on the documentation DVD shipped with the product or at Emerson.com. Procedure 1. Remove the transmitter-to-sensor wiring compartment cover to reveal the terminal connections.
  • Page 15 Installation Manual Mounting and sensor wiring 00825-0100-1600 July 2024 2. Feed the sensor wiring cable into the transmitter wiring compartment. Figure 3-3: Sensor wiring feedthrough 3. Connect the sensor wires to the appropriate terminals. • Figure 3-4 for 9-wire terminal connections. Figure 3-4: 9-wire transmitter-to-sensor wiring connections Note Connect the four drain wires in the 9-wire cable to the ground screw located inside...

  • Page 16: Ground The Meter Components

    Figure 3-5: Internal ground screw • The earth ground terminal is located inside the power wiring compartment. • The external ground screw is located on the outside of the transmitter housing below the transmitter tag. Micro Motion 1600 Ethernet Transmitters...

  • Page 17: Rotate The Transmitter On The Sensor (Optional)

    Installation Manual Mounting and sensor wiring 00825-0100-1600 July 2024 Figure 3-6: External ground screw 3.5  Rotate the transmitter on the sensor (optional) In integral installations, you can rotate the transmitter on the sensor up to 360°. Procedure 1. Using a 4 mm hex key, loosen and remove the clamp securing the transmitter head in place.

  • Page 18: Rotate The Transmitter Display

    Figure 3-8: Remove the clamp 2. Gently rotate the junction box to the desired position. 3. Gently set the junction box into its new position, confirming that the position is locked. Micro Motion 1600 Ethernet Transmitters...
  • Page 19 Installation Manual Mounting and sensor wiring 00825-0100-1600 July 2024 4. Replace the clamp in its original position and tighten the cap screw. Torque to 29 in lbf (3.28 N m) to 31 in lbf (3.50 N m). Figure 3-9: Rotate transmitter head and replace clamp Installation Manual...
  • Page 20 Mounting and sensor wiring Installation Manual July 2024 00825-0100-1600 Micro Motion 1600 Ethernet Transmitters...

  • Page 21: Wiring The Channels

    Installation Manual Wiring the channels 00825-0100-1600 July 2024 4  Wiring the channels Note Before wiring the channels, refer to the ingress wiring guidelines towards the end of Installation checklist. 4.1  Available channels Signal Channel A Channel B Channel options EtherNet/IP mA Output ProLink III and the Integrated Web server can always be connected to Channel A Modbus TCP...
  • Page 22 This resistor is normally built into the signal device (d). This resistor is not used for HART ® communications. D. Signal device Figure 4-2: Externally-powered mA Output wiring A. mA Output B. Channel B C. 5–30 VDC (maximum) D. See Figure 4-3 E. Signal device Micro Motion 1600 Ethernet Transmitters...
  • Page 23 Installation Manual Wiring the channels 00825-0100-1600 July 2024 Figure 4-3: Externally-powered mA Output: maximum loop resistance 1100 1000 15.0 22.5 30.0 A. Maximum resistance (Ω) B. External supply voltage (V) 4.2.3  Wire the Frequency Output Wire the Frequency Output in nonhazardous installations. Prerequisites  WARNING Meter installation and wiring should be performed only by suitably-trained personnel...
  • Page 24 Wire the Discrete Output in nonhazardous installations. Prerequisites  WARNING Meter installation and wiring should be performed only by suitably-trained personnel using the appropriate government and corporate safety standards. Procedure Wire to the appropriate output terminal and pins. Micro Motion 1600 Ethernet Transmitters...
  • Page 25 Installation Manual Wiring the channels 00825-0100-1600 July 2024 Figure 4-7: Internally-powered DO wiring A. Discrete Output B. Channel B C. See Figure 4-8 D. Counter Figure 4-8: Internally-powered DO: output amplitude versus load resistance [24 VDC (Nom) open circuit] 1500 2250 3000 A.

  • Page 26: Wire The Ethernet Channels

    1600 is powered by the PoE connection, in order to meet the requirements of NAMUR NE-21, use shielded Cat5e cable. The instrumentation cable should have an overall screen to cover all cores. Where permissible, connect the overall screen to earth at the host end (360° bonded). Micro Motion 1600 Ethernet Transmitters...
  • Page 27 Installation Manual Wiring the channels 00825-0100-1600 July 2024 4.3.1  Wire an Ethernet network using the RJ45 ports Prerequisites When using a pre-terminated RJ45 cable, ensure there is no protective boot on the connector, as a protective boot will not fit through the conduit. Alternatively, you can use the RJ45 connector using a shielded-field termination connector.
  • Page 28 Table 4-2: M12 Ethernet I/O pinouts Wire color Outputs on RJ45 Signal name identification Pin 1 Orange/White Pin1 TDP1/RDP2 Pin 2 Green/White Pin 3 RDP1/TDP2 Pin 3 Orange Pin 2 TDN1/RDN2 Pin 4 Green Pin 6 RDN1/RDN2 Micro Motion 1600 Ethernet Transmitters...

  • Page 29: Power Supply Wiring

    Installation Manual Power supply wiring 00825-0100-1600 July 2024 5  Power supply wiring Depending on the power supply you plan to install, perform only one of the following tasks: • Wiring the VDC power supply • Wiring the Power over Ethernet (PoE) power supply 5.1 ...

  • Page 30: Wiring The Power Over Ethernet (Poe) Power Supply

    Procedure 1. Remove the housing cover and the display, where applicable. 2. Connect the PoE on Channel A (refer to Figure 5-2) using either a Cat5e cable or a higher rated cable such as Cat6. Micro Motion 1600 Ethernet Transmitters...

  • Page 31: Wire The Power Supply Using An M12-Terminated Cable (Optional)

    Installation Manual Power supply wiring 00825-0100-1600 July 2024 Figure 5-2: Connecting the PoE on Channel A of the Transmitter 3. Because the Cat5e and higher-rated Ethernet cables are 360° bonded these cables need to be grounded at the host end. 4. Replace the display where applicable, and the housing cover. 5.3 ...
  • Page 32 Wire color Outputs on board Signal name Pin 1 Brown Terminal 3 VDC + Pin 2 White Terminal 1 Channel B + Pin 3 Blue Terminal 4 VDC - Pin 4 Black Terminal 2 Channel B - Micro Motion 1600 Ethernet Transmitters...

  • Page 33: Set Up The Printer

    Installation Manual Set up the printer 00825-0100-1600 July 2024 6  Set up the printer Use this section to set up printing with a 1600 Ethernet transmitter and an Epson TM-T88VI Ethernet printer. For information on configuring the printer, see Micro Motion 1600 with Ethernet Transmitter Configuration and Use Manual.
  • Page 34 Menu → Configuration  → Ethernet Settings  → Network Settings ProLink III Device Tools  → Configuration  → Network Settings For instructions on how to configure the transmitter and PC Ethernet settings, see the Micro Motion 1600 with Ethernet Transmitter Configuration and Use Manual. Micro Motion 1600 Ethernet Transmitters...

  • Page 35: Set Up The Printer Using The Printer Default Ip Address

    Web browser Configuration → Printer and Tickets If needed, see Function Check Failed in the Status alerts, causes, and recommendations section of the Micro Motion 1600 with Ethernet Transmitter Configuration and Use Manual. 6.2  Set up the printer using the printer default IP...

  • Page 36: Reset The Interface Settings

    A message displays indicating that resetting is being performed. 4. Release the status sheet button to reset the printer settings to default. Important Do not turn off power until the process is complete. When complete, a message Resetting to Factory Default Finished displays. Micro Motion 1600 Ethernet Transmitters...

  • Page 37: Function Check Failed

    Installation Manual Set up the printer 00825-0100-1600 July 2024 6.4  Function Check Failed A functional check alert is commonly triggered due to the following conditions: • Incorrect network settings configuration • Out of paper • Paper tray is open • Printer already has six open connections •...
  • Page 38 Set up the printer Installation Manual July 2024 00825-0100-1600 Micro Motion 1600 Ethernet Transmitters...

  • Page 39: Power Up The Transmitter

    Installation Manual Power up the transmitter 00825-0100-1600 July 2024 7  Power up the transmitter The transmitter must be powered up for all configuration and commissioning tasks, or for process measurement. Procedure 1. Ensure that all transmitter and sensor covers and seals are closed.  WARNING If the transmitter is in a hazardous area, do not remove the housing cover while the transmitter is powered up.
  • Page 40 Power up the transmitter Installation Manual July 2024 00825-0100-1600 Micro Motion 1600 Ethernet Transmitters...

  • Page 41: Chapter 8 Guided Setup

    Installation Manual Guided setup 00825-0100-1600 July 2024 8  Guided setup At initial startup of the transmitter, the guided configuration screen appears on the transmitter display. This tool guides you through basic configuration of the transmitter. The guided setup allows you to upload configuration files, set the transmitter display options, configure channels, and review sensor calibration data.
  • Page 42 Guided setup Installation Manual July 2024 00825-0100-1600 Micro Motion 1600 Ethernet Transmitters...

  • Page 43: Components Of The Transmitter Display

    Installation Manual Components of the transmitter display 00825-0100-1600 July 2024 9  Components of the transmitter display The transmitter display includes two status LEDs, a multi-line LCD panel, and four capacitive buttons — left, up, down, and right — used to access the display menus and navigate the display screens.

  • Page 44: Access And Use The Display Menus

    3. Navigate the menus using the four membrane switches: • Activate ⇧ or ⇩ to scroll to the previous or next item in the menu. • Activate and hold ⇧ or ⇩ (approximately 1 second) to scroll rapidly through numbers or menu options. Micro Motion 1600 Ethernet Transmitters...
  • Page 45 Installation Manual Components of the transmitter display 00825-0100-1600 July 2024 • Activate ⇨ to drill down to a lower menu or to select an option. • Activate and hold ⇨ to save and apply your action. • Activate ⇦ to return to the previous menu. •...
  • Page 46 This feature protects against accidental changes to configuration, but does not provide any security. Figure 9-3: Security prompts • If display security is enabled, the display prompts you to enter the display password. Micro Motion 1600 Ethernet Transmitters...
  • Page 47 Installation Manual Components of the transmitter display 00825-0100-1600 July 2024 5. If you make a menu choice that requires entering a numeric value or character string, the display provides a screen similar to the following: Figure 9-4: Numeric values and character strings •...
  • Page 48 Components of the transmitter display Installation Manual July 2024 00825-0100-1600 Micro Motion 1600 Ethernet Transmitters...

  • Page 49: Available Service Port Connection

    Installation Manual Available service port connection 00825-0100-1600 July 2024 10  Available service port connection Use the service port connection to download or upload data from/to the transmitter. To access the service port, you can use the following signal converter to connect to the service port terminals: •...
  • Page 50 Available service port connection Installation Manual July 2024 00825-0100-1600 Micro Motion 1600 Ethernet Transmitters...

  • Page 51: Appendix A Wire The 1600 To The 3100 Relays

    Installation Manual Wire the 1600 to the 3100 relays 00825-0100-1600 July 2024 A  Wire the 1600 to the 3100 relays Use this procedure to wire the Discrete Output on the 1600 Ethernet transmitter to the 3100 transmitter relays for single-stage batch control. Prerequisites •...
  • Page 52 © 2024 Micro Motion, Inc. All rights reserved. The Emerson logo is a trademark and service mark of Emerson Electric Co. Micro Motion, ELITE, ProLink, MVD and MVD Direct Connect marks are marks of one of the Emerson Automation Solutions family of companies. All...

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