Tronair MALABAR 8811B Operation & Service Manual
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Tronair MALABAR 8811B Operation & Service Manual

Single stage fixed height hydro–echanical aviation tripod jack
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OPERATION & SERVICE MANUAL
Model: 8811B
Single Stage Fixed Height
Hydro – Mechanical
Aviation Tripod jack
S/N 13000 and up
04/2023 − Rev. 02
Malabar International
Phone: (419) 866-6301 | 800-426-6301
1 Air Cargo Pkwy East
Web: www.malabar.com
Swanton, OH 43558
Email: sales@malabar.com

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  • Page 1 OPERATION & SERVICE MANUAL Model: 8811B Single Stage Fixed Height Hydro – Mechanical Aviation Tripod jack S/N 13000 and up 04/2023 − Rev. 02 Malabar International Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.malabar.com Swanton, OH 43558 Email: sales@malabar.com...
  • Page 2 REVISION DATE TEXT AFFECTED 10/2018 Original release Modified Parts List – Figure 6 04/2023...

  • Page 3: Table Of Contents

    Model: 8811B Single Stage Fixed Height, Hydro – Mechanical Aviation Tripod Jack S/N 13000 and up TABLE OF CONTENTS PAGE PRODUCT INFORMATION .............................. 1 DESCRIPTION ..............................1 MODEL & SERIAL NUMBER ..........................1 MANUFACTURER .............................. 1 SPECIFICATIONS .............................. 1 SAFETY INFORMATION ..............................2 USAGE AND SAFETY INFORMATION ......................

  • Page 4: Product Information

    S/N 13000 and up This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.

  • Page 5: Safety Information

    Model: 8811B Single Stage Fixed Height, Hydro – Mechanical Aviation Tripod Jack S/N 13000 and up SAFETY INFORMATION USAGE AND SAFETY INFORMATION To insure safe operations please read the following statements and understand their meaning. Also refer to your equipment manufacturer’s manual for other important safety information. This manual contains safety precautions which are explained below.

  • Page 6: Training

    Model: 8811B Single Stage Fixed Height, Hydro – Mechanical Aviation Tripod Jack S/N 13000 and up TRAINING TRAINING REQUIREMENTS The employer of the operator is responsible for providing a training program sufficient for the safe operation of the unit. TRAINING PROGRAM The employer provided operator training program should cover safety procedures concerning use of the unit in and around the intended aircraft at the intended aircraft servicing location.
  • Page 7 Model: 8811B Single Stage Fixed Height, Hydro – Mechanical Aviation Tripod Jack S/N 13000 and up OPERATING PROCEDURES (continued) To raise the load: The jack is equipped with an adjustable hand pump. The hand pump handle length can be varied by inserting the quick release pin through the clamp and appropriate hole along the handle (see figure 4).

  • Page 8: Trouble Shooting

    Model: 8811B Single Stage Fixed Height, Hydro – Mechanical Aviation Tripod Jack S/N 13000 and up TROUBLE SHOOTING TROUBLE PROBABLE CAUSE REMEDY Release valve open Close valve firmly (Oil passing back into reservoir) Intake valve open. Pump rapidly to flush dirt off (Oil passing back into reservoir) Discharge valve open Pump rapidly to flush dirt off...

  • Page 9: Maintenance

    Model: 8811B Single Stage Fixed Height, Hydro – Mechanical Aviation Tripod Jack S/N 13000 and up MAINTENANCE SERVICING Servicing the jack consists primarily of the following: When in use the jack and hydraulic caster (if so equipped) reservoirs should be kept at the proper level with hydraulic fluid MIL-H-5606 or approved equivalent.

  • Page 10: Testing

    Model: 8811B Single Stage Fixed Height, Hydro – Mechanical Aviation Tripod Jack S/N 13000 and up TESTING: Place jack in a load indicating test fixture. Make sure the test adapter is 1 1/4 inch female spherical radius. Operate jack hand pump to extend plunger against the test adapter. Make sure ship adapter and test adapter are correctly mated.

  • Page 11: Provision Of Spares

    Website: www.malabar.com For Spare Parts, Operations & Service Manuals or Service Needs: Scan the QR code or visit Tronair.com/aftermarket RECOMMENDED SPARE PARTS LISTS The following spare parts are recommended and available upon request. Reference the following page(s) for Replacement Parts and Kits available.
  • Page 12 Model: 8811B Single Stage Fixed Height, Hydro – Mechanical Aviation Tripod Jack S/N 13000 and up 8.2.4 Adjustable Foot Kit Part Number Description 75941 Sticker, footpad 79225 Level Assembly 8.2.5 Hydraulic Caster Kit Part Number Description 8818PK Hydraulic caster repair parts kit 881802-1 Swivel caster 881802-2...

  • Page 13: In Service Support

    Model: 8811B Single Stage Fixed Height, Hydro – Mechanical Aviation Tripod Jack S/N 13000 and up IN SERVICE SUPPORT Contact Malabar, Inc. for technical services and information. See Section 1.3 − Manufacturer. 10.0 GUARANTEES/LIMITATION OF LIABILITY Seller warrants each new product of its manufacture to be free from defects in material or workmanship, under proper, reasonable, and normal use and service.
  • Page 14 Model: 8811B Single Stage Fixed Height, Hydro – Mechanical Aviation Tripod Jack S/N 13000 and up PNEUMATIC / HYDRAULIC DIAGRAM AIR RELIEF VALVE SYSTEM RELIEF VALVE AIR VALVE THERMAL RELIEF VALVE LUBRICATOR CYLINDER ASSEMBLY AIR PUMP LOAD GAUGE MUFFLER SHUT-OFF VALVE OIL SCREEN RELEASE VALVE VALVE BLOCK...
  • Page 15 Model: 8811B Single Stage Fixed Height, Hydro – Mechanical Aviation Tripod Jack S/N 13000 and up PNEUMATIC / HYDRAULIC DIAGRAM WITH REMOTE CONTROL AIR RELIEF VALVE SYSTEM RELIEF VALVE AIR VALVE THERMAL RELIEF VALVE LUBRICATOR CYLINDER ASSEMBLY AIR PUMP LOAD GAUGE MUFFLER SHUT-OFF VALVE OIL SCREEN...
  • Page 16 Model: 8811B Single Stage Fixed Height, Hydro – Mechanical Aviation Tripod Jack S/N 13000 and up HYDRAULIC CASTER DIAGRAM VALVE BLOCK RELEASE VALVE HAND PUMP METERING ORIFICE RELIEF VALVE SHOCK ABSORBER CYLINDER ASSEMBLY 04/2023 | Rev. 02 Page | 13...
  • Page 17 Model: 8811B Single Stage Fixed Height, Hydro – Mechanical Aviation Tripod Jack S/N 13000 and up Parts List – Figure 1A When ordering replacement parts/kits, please specify model, serial number and color of your unit.  PART OF REPAIR PARTS KIT 04/2023 | Rev.
  • Page 18 Model: 8811B Single Stage Fixed Height, Hydro – Mechanical Aviation Tripod Jack S/N 13000 and up Parts List – Figure 1B When ordering replacement parts/kits, please specify model, serial number and color of your unit. 04/2023 | Rev. 02 Page | 15...
  • Page 19 Model: 8811B Single Stage Fixed Height, Hydro – Mechanical Aviation Tripod Jack S/N 13000 and up Parts List – Figure 1C When ordering replacement parts/kits, please specify model, serial number and color of your unit. 04/2023 | Rev. 02 Page | 16...
  • Page 20 Model: 8811B Single Stage Fixed Height, Hydro – Mechanical Aviation Tripod Jack S/N 13000 and up Parts List – Figure 1A – 1C When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 881199B CYLINDER ASSEMBLY...
  • Page 21 Model: 8811B Single Stage Fixed Height, Hydro – Mechanical Aviation Tripod Jack S/N 13000 and up Parts List – Figure 1A – 1C When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 321-074 HHCS, 1/2-13 x 2-1/4 LG...
  • Page 22 Model: 8811B Single Stage Fixed Height, Hydro – Mechanical Aviation Tripod Jack S/N 13000 and up Parts List – Figure 2 When ordering replacement parts/kits, please specify model, serial number and color of your unit.  PART OF REPAIR PARTS KIT 04/2023 | Rev.
  • Page 23 Model: 8811B Single Stage Fixed Height, Hydro – Mechanical Aviation Tripod Jack S/N 13000 and up Parts List – Figure 2 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 881199b Cylinder Assembly;...
  • Page 24 Model: 8811B Single Stage Fixed Height, Hydro – Mechanical Aviation Tripod Jack S/N 13000 and up Parts List – Figure 3 When ordering replacement parts/kits, please specify model, serial number and color of your unit.  PART OF REPAIR PARTS KIT 04/2023 | Rev.
  • Page 25 Model: 8811B Single Stage Fixed Height, Hydro – Mechanical Aviation Tripod Jack S/N 13000 and up Parts List – Figure 3 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 56010-1 Valve Block Assembly;...
  • Page 26 Model: 8811B Single Stage Fixed Height, Hydro – Mechanical Aviation Tripod Jack S/N 13000 and up Parts List – Figure 4 When ordering replacement parts/kits, please specify model, serial number and color of your unit.  PART OF REPAIR PARTS KIT 04/2023 | Rev.
  • Page 27 Model: 8811B Single Stage Fixed Height, Hydro – Mechanical Aviation Tripod Jack S/N 13000 and up Parts List – Figure 4 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 79571-1 Hand Pump Assembly;...
  • Page 28 Model: 8811B Single Stage Fixed Height, Hydro – Mechanical Aviation Tripod Jack S/N 13000 and up Parts List – Figure 5 When ordering replacement parts/kits, please specify model, serial number and color of your unit. *PARTS ARE LOCATED INSIDE RESERVOIR TANK ...
  • Page 29 Model: 8811B Single Stage Fixed Height, Hydro – Mechanical Aviation Tripod Jack S/N 13000 and up Parts List – Figure 5 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 78915 Air Pump Kit;...
  • Page 30 Model: 8811B Single Stage Fixed Height, Hydro – Mechanical Aviation Tripod Jack S/N 13000 and up Parts List – Figure 6 When ordering replacement parts/kits, please specify model, serial number and color of your unit. 04/2023 | Rev. 02 Page | 27...
  • Page 31 Model: 8811B Single Stage Fixed Height, Hydro – Mechanical Aviation Tripod Jack S/N 13000 and up Parts List – Figure 6 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 78914 Load Gauge Kit;...
  • Page 32 Model: 8811B Single Stage Fixed Height, Hydro – Mechanical Aviation Tripod Jack S/N 13000 and up Parts List – Figure 7 When ordering replacement parts/kits, please specify model, serial number and color of your unit. 04/2023 | Rev. 02 Page | 29...
  • Page 33 Model: 8811B Single Stage Fixed Height, Hydro – Mechanical Aviation Tripod Jack S/N 13000 and up Parts List – Figure 7 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 881122 Adjustable Foot Kit Assembly;...
  • Page 34 Model: 8811B Single Stage Fixed Height, Hydro – Mechanical Aviation Tripod Jack S/N 13000 and up Parts List – Figure 8 When ordering replacement parts/kits, please specify model, serial number and color of your unit. 04/2023 | Rev. 02 Page | 31...
  • Page 35 Model: 8811B Single Stage Fixed Height, Hydro – Mechanical Aviation Tripod Jack S/N 13000 and up Parts List – Figure 8 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 881123 Adjustable Foot Kit with Hydraulic Caster Assembly;...
  • Page 36 Model: 8811B Single Stage Fixed Height, Hydro – Mechanical Aviation Tripod Jack S/N 13000 and up Parts List – Figure 9 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Leg Kit 1A Assembly (98” Low Height); consists of: 881111A 881150B TRIPOD LEG WELDMENT...
  • Page 37 Model: 8811B Single Stage Fixed Height, Hydro – Mechanical Aviation Tripod Jack S/N 13000 and up Parts List – Figure 10 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Leg Kit 1B Assembly (98” Low Height); consists of: 881111B 881116B TRIPOD LEG WELDMENT...
  • Page 38 Model: 8811B Single Stage Fixed Height, Hydro – Mechanical Aviation Tripod Jack S/N 13000 and up Parts List – Figure 11 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Leg Kit 2A Assembly (116” Low Height); consists of: 881112A 881153 TRIPOD LEG WELDMENT...
  • Page 39 Model: 8811B Single Stage Fixed Height, Hydro – Mechanical Aviation Tripod Jack S/N 13000 and up Parts List – Figure 12 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Leg Kit 2B Assembly (116” Low Height); consists of: 881112B 881119 TRIPOD LEG WELDMENT...
  • Page 40 Model: 8811B Single Stage Fixed Height, Hydro – Mechanical Aviation Tripod Jack S/N 13000 and up Parts List – Figure 13 When ordering replacement parts/kits, please specify model, serial number and color of your unit.  PART OFHYDRAULIC CASTER REPAIR KIT *APPLY LOCKTITE NO.
  • Page 41 Model: 8811B Single Stage Fixed Height, Hydro – Mechanical Aviation Tripod Jack S/N 13000 and up Parts List – Figure 13 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 881800 Hydraulic Caster Assembly;...
  • Page 42 Model: 8811B Single Stage Fixed Height, Hydro – Mechanical Aviation Tripod Jack S/N 13000 and up Parts List – Figure 14 When ordering replacement parts/kits, please specify model, serial number and color of your unit.  PART OFHYDRAULIC CASTER REPAIR KIT 04/2023 | Rev.
  • Page 43 Model: 8811B Single Stage Fixed Height, Hydro – Mechanical Aviation Tripod Jack S/N 13000 and up Parts List – Figure 14 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 881808 Valve Block and Hand Pump Assembly;...
  • Page 44 Model: 8811B Single Stage Fixed Height, Hydro – Mechanical Aviation Tripod Jack S/N 13000 and up Parts List – Figure 15 When ordering replacement parts/kits, please specify model, serial number and color of your unit. *30º FLARE END OF ITEM 2 TO BE INSERTED INTO ITEM 1 Item Part Number Description...
  • Page 45 Model: 8811B Single Stage Fixed Height, Hydro – Mechanical Aviation Tripod Jack S/N 13000 and up Parts List – Figure 16 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 881125 Ladder Kit Assembly;...
  • Page 46 Model: 8811B Single Stage Fixed Height, Hydro – Mechanical Aviation Tripod Jack S/N 13000 and up Parts List – Figure 17 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 881126 Ladder Extension Kit Assembly;...
  • Page 47 Model: 8811B Single Stage Fixed Height, Hydro – Mechanical Aviation Tripod Jack S/N 13000 and up This page left blank intentionally. 04/2023 | Rev. 02 Page | 44...
  • Page 48 Model: 8811B Single Stage Fixed Height, Hydro – Mechanical Aviation Tripod Jack S/N 13000 and up Parts List – Figure 18 When ordering replacement parts/kits, please specify model, serial number and color of your unit. 04/2023 | Rev. 02 Page | 45...
  • Page 49 Model: 8811B Single Stage Fixed Height, Hydro – Mechanical Aviation Tripod Jack S/N 13000 and up Parts List – Figure 18 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 78990 Remote Control Kit Assembly;...
  • Page 51 APPENDIX I Safety Data Sheet MIL-PRF-5606 Hydraulic Fluid...

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