Tronair MALABAR 733A Operation & Service Manual
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Tronair MALABAR 733A Operation & Service Manual

Single stage fixed height hydro – mechanical aviation tripod jack
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OPERATION & SERVICE MANUAL
Model: 733A
Single Stage Fixed Height
Hydro – Mechanical
Aviation Tripod jack
S/N 13000 and Up
12/2018  Rev. 01
Malabar International
Phone: (419) 866-6301 | 800-426-6301
1 Air Cargo Pkwy East
Web: www.malabar.com
Swanton, OH 43558
Email: sales@malabar.com

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  • Page 1 OPERATION & SERVICE MANUAL Model: 733A Single Stage Fixed Height Hydro – Mechanical Aviation Tripod jack S/N 13000 and Up 12/2018  Rev. 01 Malabar International Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.malabar.com Swanton, OH 43558 Email: sales@malabar.com...
  • Page 2 REVISION DATE TEXT AFFECTED 12/2018 Original release...

  • Page 3: Table Of Contents

    Model: 733A Single Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 13000 and Up TABLE OF CONTENTS PAGE PRODUCT INFORMATION .............................. 4 DESCRIPTION..............................4 MODEL & SERIAL NUMBER ..........................4 MANUFACTURER .............................. 4 SPECIFICATIONS .............................. 4 SAFETY INFORMATION ..............................5 USAGE AND SAFETY INFORMATION ......................

  • Page 4: Product Information

    S/N 13000 and Up This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.

  • Page 5: Safety Information

    Model: 733A Single Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 13000 and Up SAFETY INFORMATION USAGE AND SAFETY INFORMATION To insure safe operations please read the following statements and understand their meaning. Also refer to your equipment manufacturer’s manual for other important safety information.

  • Page 6: Training

    Model: 733A Single Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 13000 and Up TRAINING TRAINING REQUIREMENTS The employer of the operator is responsible for providing a training program sufficient for the safe operation of the unit. TRAINING PROGRAM The employer provided operator training program should cover safety procedures concerning use of the unit in and around the intended aircraft at the intended aircraft servicing location.
  • Page 7 Model: 733A Single Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 13000 and Up OPERATING PROCEDURES (continued) To raise the load: The jack is equipped with an adjustable hand pump. The hand pump handle length can be varied by inserting the quick release pin through the clamp and appropriate hole along the handle (see figure 4).

  • Page 8: Trouble Shooting

    Model: 733A Single Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 13000 and Up TROUBLE SHOOTING TROUBLE PROBABLE CAUSE REMEDY Release valve open Close valve firmly (Oil passing back into reservoir) Intake valve open. Pump rapidly to flush dirt off (Oil passing back into reservoir) Discharge valve open Pump rapidly to flush dirt off...

  • Page 9: Maintenance

    Model: 733A Single Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 13000 and Up MAINTENANCE SERVICING Servicing the jack consists primarily of the following: When in use, the jack and hydraulic caster (if so equipped) reservoirs should be kept should be kept at the proper level with hydraulic fluid MIL-PRF-5606 or approved equivalent.

  • Page 10: Testing

    Model: 733A Single Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 13000 and Up MAINTENANCE (continued) TESTING: Place jack in a load indicating test fixture. Make sure the test adapter is 3/4 inch male spherical radius. Operate hand pump to extend plunger against the test adapter.

  • Page 11: Provision Of Spares

    Model: 733A Single Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 13000 and Up PROVISION OF SPARES SOURCE OF SPARE PARTS Spare parts may be obtained from the manufacturer: Malabar International Telephone: (419) 866-6301 or 800-426-6301 1 Air Cargo Pkwy East E-mail: sales@malabar.com Swanton, Ohio 43558 USA...

  • Page 12: Adjustable Foot Kit Spare Parts

    Model: 733A Single Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 13000 and Up RECOMMENDED SPARE PARTS LISTS (continued) 8.2.4 Adjustable Foot Kit Spare Parts Part Number Description 75941 Sticker, footpad 79225 Level assembly 8.2.5 Hydraulic Caster Kit Spare Parts Part Number Description 8818PK...

  • Page 13: Guarantees/Limitation Of Liability

    Model: 733A Single Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 13000 and Up 10.0 GUARANTEES/LIMITATION OF LIABILITY Seller warrants each new product of its manufacture to be free from defects in material or workmanship, under proper, reasonable, and normal use and service. The warranty period shall be as follows: For Malabar equipment, with the exception of Tripod Jacks, the warranty period is one (1) year after date of shipment.
  • Page 14 Model: 733A Single Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 13000 and Up Pneumatic / Hydraulic Diagram AIR RELIEF VALVE SYSTEM RELIEF VALVE AIR VALVE THERMAL RELIEF VALVE LUBRICATOR CYLINDER ASSEMBLY AIR PUMP LOAD GAUGE MUFFLER SHUTOFF VALVE OIL SCREEN RELEASE VALVE VALVE BLOCK...
  • Page 15 Model: 733A Single Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 13000 and Up Pneumatic / Hydraulic Diagram with Remote Control AIR RELIEF VALVE SYSTEM RELIEF VALVE AIR VALVE THERMAL RELIEF VALVE LUBRICATOR CYLINDER ASSEMBLY AIR PUMP LOAD GAUGE MUFFLER SHUTOFF VALVE OIL SCREEN...
  • Page 16 Model: 733A Single Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 13000 and Up Hydraulic Caster Hydraulic Diagram VALVE BLOCK RELEASE VALVE HAND PUMP METERING ORIFICE RELIEF VALVE SHOCK ABSORBER CYLINDER ASSEMBLY 12/2018 | Rev. 01 Page | 16...
  • Page 17 Model: 733A Single Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 13000 and Up Parts List – Figure 1A When ordering replacement parts/kits, please specify model, serial number and color of your unit.  PART OF REPAIR PARTS KIT 12/2018 | Rev.
  • Page 18 Model: 733A Single Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 13000 and Up Parts List – Figure 1B When ordering replacement parts/kits, please specify model, serial number and color of your unit.  PART OF REPAIR PARTS KIT 12/2018 | Rev.
  • Page 19 Model: 733A Single Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 13000 and Up Parts List – Figure 1A & 1B When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 73399A CYLINDER ASSEMBLY...
  • Page 20 Model: 733A Single Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 13000 and Up Parts List – Figure 1A & 1B When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 73334A SPRING LOADED SWIVEL CASTER...
  • Page 21 Model: 733A Single Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 13000 and Up This page left blank intentionally. 12/2018 | Rev. 01 Page | 21...
  • Page 22 Model: 733A Single Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 13000 and Up Parts List – Figure 2 When ordering replacement parts/kits, please specify model, serial number and color of your unit.  PART OF REPAIR PARTS KIT 12/2018 | Rev.
  • Page 23 Model: 733A Single Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 13000 and Up Parts List – Figure 2 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 73399A Cylinder Assembly;...
  • Page 24 Model: 733A Single Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 13000 and Up Parts List – Figure 3 When ordering replacement parts/kits, please specify model, serial number and color of your unit.  PART OF REPAIR PARTS KIT 12/2018 | Rev.
  • Page 25 Model: 733A Single Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 13000 and Up Parts List – Figure 3 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 56010-2 Valve Block Assembly;...
  • Page 26 Model: 733A Single Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 13000 and Up Parts List – Figure 4 When ordering replacement parts/kits, please specify model, serial number and color of your unit.  PART OF REPAIR PARTS KIT 12/2018 | Rev.
  • Page 27 Model: 733A Single Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 13000 and Up Parts List – Figure 4 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 79571-2 Hand Pump Assembly;...
  • Page 28 Model: 733A Single Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 13000 and Up Parts List – Figure 5 When ordering replacement parts/kits, please specify model, serial number and color of your unit.  PART OF REPAIR PARTS KIT PART IS LOCATED INSIDE RESERVOIR TANK 12/2018 | Rev.
  • Page 29 Model: 733A Single Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 13000 and Up Parts List – Figure 5 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 73395 Air Pump Kit;...
  • Page 30 Model: 733A Single Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 13000 and Up Parts List – Figure 6 When ordering replacement parts/kits, please specify model, serial number and color of your unit.  PART OF REPAIR PARTS KIT 12/2018 | Rev.
  • Page 31 Model: 733A Single Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 13000 and Up Parts List – Figure 6 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 74879 Load Gauge Kit;...
  • Page 32 Model: 733A Single Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 13000 and Up Parts List – Figure 7 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 73186A Non Adjustable Foot Kit;...
  • Page 33 Model: 733A Single Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 13000 and Up This page left blank intentionally. 12/2018 | Rev. 01 Page | 33...
  • Page 34 Model: 733A Single Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 13000 and Up Parts List – Figure 8 When ordering replacement parts/kits, please specify model, serial number and color of your unit. 12/2018 | Rev. 01 Page | 34...
  • Page 35 Model: 733A Single Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 13000 and Up Parts List – Figure 8 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 73187A Adjustable Foot Kit;...
  • Page 36 Model: 733A Single Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 13000 and Up Parts List – Figure 9 When ordering replacement parts/kits, please specify model, serial number and color of your unit. 12/2018 | Rev. 01 Page | 36...
  • Page 37 Model: 733A Single Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 13000 and Up Parts List – Figure9 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 73475A Adjustable Foot Kit with Hydraulic Caster; consists of: 73370A-1 TRIPOD LEG WELDMENT 73369A-1...
  • Page 38 Model: 733A Single Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 13000 and Up Parts List – Figure 10 When ordering replacement parts/kits, please specify model, serial number and color of your unit.  PART OF HYDRAULIC CASTER REPAIR PARTS KIT APPLY LOCTITE NO.
  • Page 39 Model: 733A Single Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 13000 and Up Parts List – Figure 10 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 881800 Hydraulic Caster Assembly;...
  • Page 40 Model: 733A Single Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 13000 and Up Parts List – Figure 11 When ordering replacement parts/kits, please specify model, serial number and color of your unit.  PART OF HYDRAULIC CASTER REPAIR PARTS KIT 12/2018 | Rev.
  • Page 41 Model: 733A Single Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 13000 and Up Parts List – Figure 11 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 881808 Valve Block and Hand Pump Assembly;...
  • Page 42 Model: 733A Single Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 13000 and Up Parts List – Figure 12 When ordering replacement parts/kits, please specify model, serial number and color of your unit. *37º FLARED END OF ITME 2 TO BE INSERTED INTO ITEM 1 Item Part Number Description...
  • Page 43 Model: 733A Single Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 13000 and Up Parts List – Figure 13 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 73192 Ladder Assembly Kit;...
  • Page 44 Model: 733A Single Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 13000 and Up Parts List – Figure 14 When ordering replacement parts/kits, please specify model, serial number and color of your unit.  PART OF REPAIR PARTS KIT 12/2018 | Rev.
  • Page 45 Model: 733A Single Stage Fixed Height, Hydro - Mechanical Aviation Tripod Jack S/N 13000 and Up Parts List – Figure 14 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 73125A Remote Control Kit;...
  • Page 47 APPENDIX I Safety Data Sheet MIL-PRF-5606 Hydraulic Fluid...

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