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Lehner Lifttechnik Liftboy 5 Installation Manual

Vertical platform lift
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Installation Manual
Liftboy 5
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Summary of Contents for Lehner Lifttechnik Liftboy 5

  • Page 1 Installation Manual Liftboy 5 V e r t i c a l p l a t f o r m l i f t...

  • Page 2: Table Of Contents

    Liftboy 5 Installation manual Version 09/2021 Overview Introduction ........................... 4 Technical specification ....................... 4 Delivery..........................4 Safety ..........................4 Platform controls ........................ 6 Upper gate door lock......................6 Side view of unfolded platform without safety curtain ............7 Side view of folded platform with battery and controller position ........8 View of platform switch positions ..................
  • Page 3 Liftboy 5 Installation manual Version 09/2021 Factory default ..........................30 Radio controller version ........................ 30 Motor configuration ........................31 Door lock configuration ......................... 32 Overload control..........................32 Options ............................33 Radio wall mounted controllers ..................34 Emergency drive ........................35 Error and operating messages on display ................36 Operation message list –...

  • Page 4: Introduction

    12V batteries which are continuously charged (as long as the main power switch is switched ON). The standard version of the Liftboy 5 is delivered with a manual gate for the upper level including a shear wall and with an automatic access ramp on the platform. The standard platform size is 900x1400mm.
  • Page 5 Liftboy 5 Installation manual Version 09/2021 Overview platform mechanics and switch position: In the following various views of the Litboy 5 are presented in order to provide an overview of the main functions and components. With door on platform (manual...

  • Page 6: Platform Controls

    Liftboy 5 Installation manual Version 09/2021 Platform controls Display Stop button Emergency lowering Main power switch Up button Down button Keyswitch Upper gate door lock Door lock Emergency door opening...

  • Page 7: Side View Of Unfolded Platform Without Safety Curtain

    Liftboy 5 Installation manual Version 09/2021 Side view of unfolded platform without safety curtain Right stabilizing bracket View without Safety contact bar on all detachable 4 sides of the platform floor plate for downward movement Upward movement contact bar Left stabilizing...

  • Page 8: Side View Of Folded Platform With Battery And Controller Position

    Liftboy 5 Installation manual Version 09/2021 Side view of folded platform with battery and controller position Position of electrical control boards 2 x 12 V batteries Ramp actuator...

  • Page 9: View Of Platform Switch Positions

    Liftboy 5 Installation manual Version 09/2021 View of platform switch positions Picture of all the limit switches placed on a platform. Limit switches are placed directly under the floor, right on motors. Switches for lower stop on a motor M1 which is placed on the left, limit switch of the upper stop on a motor M2 on the right.

  • Page 10: Switch Position - View From Below

    Liftboy 5 Installation manual Version 09/2021 Switch position – view from below!!

  • Page 11: Installation

    Liftboy 5 Installation manual Version 09/2021 Installation The folded platform has a net weight of 270kg. 4 people will be necessary to move the platform from the transport box to the installation location. Use belts that go under the whole structure to lift and move the platform.

  • Page 12: Controls Descpriptions

    Liftboy 5 Installation manual Version 09/2021 Controls descpriptions: Radio controls for landings stations: LED signalization Up button – signal RF- Down button – signal RF-DOWN Inactive button Inactive button Under the case 2 type AAA batteries Key switch Drive from external controllers can be set in a menu item “Options – Drive with permanently active buttons“, the directional drive button must be activeted during the platform´s movement, respectively after the button is...

  • Page 13: Control Description Of Automatic Access Ramp

    Liftboy 5 Installation manual Version 09/2021 Control description of automatic access ramp The automatic ramp can be controlled by platform´s controller or the radio controller. Commands from the platform´s controller has priority over any other controllers. Opening of the automatic ramp is possible only in the lower stop (signalized by closing of the lower zone switch of the ramp SZ=1, by activation of lower limit switch S28-2=0 and S28-3=1).

  • Page 14: Manual Unblocking Of Door Lock And Automatic Door Opener

    Liftboy 5 Installation manual Version 09/2021 Manual unblocking of door lock and automatic door opener Door lock is equipped with mechanic system, which enables to manually open the electric lock. This is necessary in emergency state, when you can not unlock the lock electronically via controllers. In this case, proceed accordingly to following description and suggested error removal F 303.

  • Page 15: Emergency Opening Of The Automatic Access Ramp

    Liftboy 5 Installation manual Version 09/2021 Emergency opening of the automatic access ramp: In a case that electric opening of the ramp does not work, it can be opened manually in the lower stop in order to release a passenger.

  • Page 16: Switches And Connectors On The Control Unit

    Liftboy 5 Installation manual Version 09/2021 Switches and connectors on the control unit In this chapter, function and activity of each switch on the main control board will be described. Memory unit Connector for Switch S2 for Acoustic EEPROM radio receiver...

  • Page 17: Switch S2

    Liftboy 5 Installation manual Version 09/2021 Switch S2 This switch selects between user/service menu types. User menu Service menu PIC. 11 Detailed look at the switch S2 on Liftboy CU WARNING: After the platform installation and setting all service menu parameters, push the switch S2 to the positon for user menu!!!.

  • Page 18: Led Signalization On Platform´s Control Unit

    Liftboy 5 Installation manual Version 09/2021 LED signalization on platform´s control unit LD3 input SS active LD4 input S20 active LD5 input S21 active LD7 input S21L active LD16 input S7X active LD39 input SZ active LD6 input S20L active...
  • Page 19 Liftboy 5 Installation manual Version 09/2021 Description of LED signalization of platform´s control unit Name Colour Function green Lights when battery charging is active green Lights when alarm input is activated green SS; Lights when the control key is active green S20;...

  • Page 20: Emergency Drive Control Unit

    Liftboy 5 Installation manual Version 09/2021 Name Colour Function LD39 green SZ; Lights if the lower limit switch is released (platform is in the lower zone) LD300 green S110.3; Lights if the ramp is fully opened LD301 green Relay RKOLC; spare relay for an opener...

  • Page 21: Menu

    Liftboy 5 Installation manual Version 09/2021 Menu Following pictures show examples of standard information shown on a display in both USER and SERVICE modes. User menu with help hints during the fully opened ramp: Shown hints on the display for in the lower stop...

  • Page 22: Menu Activation

    Liftboy 5 Installation manual Version 09/2021 Menu activation You can enter the menu by pressing both buttons for drive up and drive down on a platform controller for time longer than 5 sec. Another way to enter the menu is by pressing the emergency STOP-button on a platform while at the same time pressing any drive button on a platform controller for time longer than 5 sec.
  • Page 23 Liftboy 5 Installation manual Version 09/2021 Service menu...
  • Page 24 Liftboy 5 Installation manual Version 09/2021...
  • Page 25 Liftboy 5 Installation manual Version 09/2021...
  • Page 26 Liftboy 5 Installation manual Version 09/2021 User menu...
  • Page 27 Liftboy 5 Installation manual Version 09/2021...

  • Page 28: Menu Items

    Liftboy 5 Installation manual Version 09/2021 Menu items In the following table there are all main menu items listed. Also it shows if the item is in user menu or in service menu. This table also shows brief description of options, which are after main menu items.

  • Page 29: User Menu

    Liftboy 5 Installation manual Version 09/2021 User menu Menu item Value Name Description Allows the user to enter the user menu User menu Blocks the user from entering the user Blocked menu Device info First row shows the type of device LIFTBOY, the version of HW and SW of CU.Second row shows factory number.

  • Page 30: Acknowledge Error

    Liftboy 5 Installation manual Version 09/2021 Acknowledge error If the menu item is active, all errors that occured are acknowledged. Which means that an attempt for a deletion of the wrong code occurs so the normal function of the platform can be restored. Errors which must be acknowledged are mentioned in the table of errors.

  • Page 31: Motor Configuration

    Liftboy 5 Installation manual Version 09/2021 Motor configuration Menu item Value Name Description Number of main motors Number of Allows to set a number of main motors main motors 1 on exactly one motor. This is used on platforms ZP1 and ZP2...

  • Page 32: Door Lock Configuration

    Liftboy 5 Installation manual Version 09/2021 Door lock configuration Menu item Value Name Description Time open. DL 5-90 sec. Allows to set the necessary time to open the door. If an automatic door opener WALKY is in use, it is necessary to set this time to min 30 sec.

  • Page 33: Options

    Liftboy 5 Installation manual Version 09/2021 Options Menu item Value Name Description Key con. platf. Blocking drive Activation of this menu item selects function of the key switch placed on platform´s control panel in off position. In this case, the platform...

  • Page 34: Radio Wall Mounted Controllers

    Liftboy 5 Installation manual Version 09/2021 Radio wall mounted controllers External wall mounted controllers communicate with the platform via radio signal. Standardly there is one in each station. Each wall mounted RF controller is supplied by 2 pcs ob batteries type AAA.

  • Page 35: Emergency Drive

    Liftboy 5 Installation manual Version 09/2021 Emergency drive The emergency drive is an optional equipment of platform. This unit allows the user to drive to lower stop in a case of main board failure or other unexpected failures. 1. remove cover of emergency drive button 2.

  • Page 36: Error And Operating Messages On Display

    Liftboy 5 Installation manual Version 09/2021 Error and operating messages on display It is necessary to acknowledge (reset) errors F1xx after removal of their cause. Acknowledging them doesn’t mean automatic deletion. Deletion must be done separately. If the error can not be acknowledged the reason is that the root cause of this error is still present and was not repaired.
  • Page 37 Liftboy 5 Installation manual Version 09/2021 Error ID Shown on display Description How to repair Try to reset the error message by switching off (for at least 2 sec) and then turning on the main switch. Afterwards, give a Nonfunctional EEPROM...
  • Page 38 Liftboy 5 Installation manual Version 09/2021 Error ID Shown display text Description How to repair In this error state, the drive is allowed in both directions if the platform is outside the station, after it reaches the station it is...
  • Page 39 Liftboy 5 Installation manual Version 09/2021 Error ID Shown display text Description How to repair While giving command for Check the wiring and mechanical drive up in upper station, the function of door lock, check the activation of coil and...
  • Page 40 Liftboy 5 Installation manual Version 09/2021 Error ID Shown display text Description How to repair while the setting in the menu is SZL in the CU el.ramp – NO Lower limit switch S28 is Check the setting of the lower...
  • Page 41 Liftboy 5 Installation manual Version 09/2021 Reach the lower landing station and let the batteries to charge Voltage on the batteries dropped EMPTY BATTERY properly; if the batteries can not be F412 under 19,4V, the drive up is STOP fully charged, it is necessary to...
  • Page 42 Liftboy 5 Installation manual Version 09/2021 Shown display text Description How to repair ODU=1 ∧ SDU=0 Manual opening of the door: Manually close door, when the door is closed manually check if the fork on the door fits Message is shown in lower landing station...
  • Page 43 Liftboy 5 Installation manual Version 09/2021 Shown display text Description How to repair Manual opening of the door, If the lock is not unlocked and the door can not be opened manually, check the wiring of Message is shown in the lower landing el.lock, see Error F307...

  • Page 44: Operation Message List - Help Hints On Display

    Liftboy 5 Installation manual Version 09/2021 Operation message list – help hints on display In the following table there are helpfull hints for the user of the platform. HELP HINT DRIVE DOWN Signalization during the drive down from wall mounted controllers WALL CTRL EXTERNAL CONTROL DOWN, or radio controllers –...
  • Page 45 Liftboy 5 Installation manual Version 09/2021 HELP HINT pressing drive down button S21 on the platform. If the automatic opener did not start to move with the door, check the functionality of relay KRKOUO and wiring of el. opener. Ctrl up=0 ∧ Ctrl down = 0 ∧ Wall ctrl up=0 ∧ Wall ctrl down=0 ∧ RF- UP=0 ∧ RF down 0 ∧...
  • Page 46 Liftboy 5 Installation manual Version 09/2021 HELP HINT 2. By pressing drive down button S21 on the platform the unlocking of the door lock ended, this sped up the closing of the door. If during the closing of the door drive up button S20 was activated on the platform for time longer than 3 sec, the door starts to open again.

  • Page 47: Schematics

    Liftboy 5 Installation manual Version 09/2021 Schematics...
  • Page 48 Liftboy 5 Installation manual Version 09/2021...
  • Page 49 Liftboy 5 Installation manual Version 09/2021 Wiring scheme without emergency drive relay unit...
  • Page 50 Liftboy 5 Installation manual Version 09/2021 Wiring scheme with emergency drive relay unit...

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