Frost Fighter IDH350-IIQR Installation - Operation/Maintenance Instructions And Parts List

Ndirect fired space heaters diesel/fuel oil

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FROST

INDIRECT FIRED SPACE HEATERS

Installation - Operation/Maintenance

Instructions and Parts List

READ INSTRUCTIONS PRIOR TO STARTING HEATERS

DIESEL/FUEL OIL

MODEL IDH500QR

MODEL IDH350-IIQR

MODEL IDH350QR

FROST FIGHTER INC.

100-1500 NOTRE DAME AVE

WINNIPEG, MANITOBA

CANADA R3E 0P9

TEL : (204) 775-8252

FAX: (204) 783-6794

WWW.FROST-FIGHTER.COM

TOLL FREE 1-888-792-0374

Rev. 1.3.3

Jan. 2019

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Summary of Contents for Frost Fighter IDH350-IIQR

Page 1 FROST FROST FROST INDIRECT FIRED SPACE HEATERS DIESEL/FUEL OIL MODEL IDH500QR MODEL IDH350-IIQR MODEL IDH350QR Installation - Operation/Maintenance Instructions and Parts List READ INSTRUCTIONS PRIOR TO STARTING HEATERS FROST FIGHTER INC. 100-1500 NOTRE DAME AVE WINNIPEG, MANITOBA CANADA R3E 0P9...
Page 2 6. The heat exchanger shows no signs of an implosion or explosion. No representative of Frost Fighter Inc., nor any of its distributors or dealers, is authorized to assume for Frost Fighter Inc. any other obligations or liability in connection with this product, nor alter the terms of the warranty in any way.
Page 3 TABLE OF CONTENTS Specifications and Allowable Duct Lengths PAGE 1 Dimensions and Weights PAGE 2 Installation Instructions, Clearances and Flue Connections PAGE 3 Combustion Air Settings and Adjustments PAGE 4 Operating Instructions PAGE 5 Maintenance Instructions PAGE 6 Limit Switch, Fan Switch and Feelers PAGE 7 - 8 Burner Components PAGE 9...
Page 4 PLEASE REFER TO PAGE 7 IF KEROSENE IS NOT BEING USED. Flue size-6” on all units NOTE: -These heaters are intended for use primarily as temporary heating of buildings under construction, alteration or repair MAXIMUM ALLOWABLE DUCT LENGTHS IDH350QR / IDH350-IIQR (350,000 BTU/HR) IDH500QR (420,000 - 500,000 BTU/HR)
Page 5 Dimensions of IDHQR series of heaters Heater Only With Packaging MODEL WEIGHT (LBS) WEIGHT (LBS) 83" 27" 38" 52 1/2" 51" 76 1/2" IDF350 83" IDF500 51" 76 1/2" 38" 27" 52 1/2" Heater Only With Packaging MODEL WEIGHT (LBS) WEIGHT (LBS) IDF350 29 1/2"...
Page 6 INSTALLATION INSTRUCTIONS 1. The recommendations of local authorities having jurisdiction must be followed. For recommended Installation practices refer to C.S.A. Standard B139 (CANADA) or NFPA 54 (US) 2. When firing the unit in an enclosed area 3 square feet must be provided to allow the free entry of the air required for operation.
Page 7 Due to the increased density of #2 & #1 oil at colder temperatures, kerosene fuel must be used or the oil nozzle change as follows at temperatures below 8°F/-10°C.Frost Fighter heaters are factory shipped with these nozzles to ensure reliable operation in cold ambient conditions up to 2000 ft. (600 m.) above sea level.
Page 8 Always maintain adequate fuel supply. ELECTRICAL REQUIREMENTS: 15 amp circuit IDH350QR 20 amp circuit IDH350-IIQR 20 amp circuit IDH500QR TO STOP HEATER Flip switch to “OFF” position. The burner motor will continue to run for 2 minutes to help cool the heat exchanger and electrodes.
Page 9 IDH MAINTENANCE INSTRUCTIONS !WARNING!: Heaters should be fully serviced annually to ensure proper performance. Maintenance should be performed by trained personnel only. Incorrect maintenance may result in improper operation and serious injury. HIGH LIMIT SWITCH It is recommended that the limit switch be checked every heating season to ensure the burner will shutdown if temperature exceeds 220 F.
Page 10 LIMITS, FAN SWITCHES AND TEMPERATURE FEELERS ADJUSTABLE FAN SWITCH 90°-130°F ( 48111B) ALL MODELS IDH HIGH LIMIT C9648 L220 - 40F (48110A) 220°F FAN FEELER ALL MODELS (48171) Indoor and outdoor settings of fan switch Indoors & if surrounding air is warm i.e. -5°C/23°F-Fan switch should be set to 115°F or higher so as to shut down unit when heat exchanger is properly cooled, also keeps fan motor from excessive running on when discharging cooler air.
Page 11 FAN TEMPERATURE FEELER ADJUSTMENT THE TEMPERATURE FEELER IS ATTACHED TO THE FAN SWITCH. ALWAYS MAKE SURE THAT THE TEMPERATURE FEELER IS TOUCHING THE HEAT EXCHANGER!! The temperature feeler provides air flow over the fan switch, which regulates the cycling of the fan. The temperature feeler can be adjusted for different outside temperatures, by rotating the location of the temperature feeler holes.
Page 12 IDH350-IIQR& IDH500QR BURNER COMPONENTS B48183A Ignitor B30798 Solenoid Valve B30255A Blast tube 48152 & 48152B Copper line 48139 Suntec A pump Air Band/Shutter Scale 50144 (7505P) Genisys Control Air Shutter Air Band 48216 155Amp Breaker 48160 Toggle Switch 48140 Burner Motor...
Page 13 IDH350-IIQR & IDH500QR CF BURNER ELECTRODE ASSEMBLY (Drawer Assembly) (PART #B30268A) NOZZLE LINE / OIL PIPE BUSS BAR HOLDER NOZZLE ADAPTER B48150 B20262 ELECTRODE INSULATOR KIT INC. BUSS BARS & ELECTRODES NOZZLE For Correct Nozzle Size/Type see Page 1 See Page 4 for temperature/altitude considerations Nozzle Flow, Type and Spray Angle are indicated on the nozzle sides.
Page 14 SETTING OF THE ELECTRODES AND "Z" DIMENSION IDH350QR, IDH350-IIQR & IDH500QR (CF800 and CF500 Burner) (Adjust When Required or After Disassembly) Maintain Electrode Figure 6 - Nozzle line assembly in burner Specifi cations Z-Dimension Failure to properly maintain these speciﬁ cations...
Page 15 FUEL PUMP & FILTER CLEAN CUT PUMP (B20139) “A” PUMP (#48139) IDH350-IIQR & IDH500QR IDH350QR CF800 & CF500 Burners CF375 Burner When replacing a fuel pump, ensure 1/16” by pass plug is installed in return port. Use 5/32" allen wrench Pump fuel internal filter can be accessed if needed by removing 4 cover retaining bolts.
Page 16 FUEL LINE CONNECTIONS & PRECAUTIONS CONNECTING THE OIL SUPPLY / RETURN LINES Install the oil tank lines in accordance with all applicable codes. Use continuous lengths of reinforced fuel rated hose routed away from and protected from traffic, where possible. Install a high quality shut-off valve in an accessible location on the oil supply line.
Page 17 IDH TOUBLESHOOTING GUIDE ALWAYS DOUBLE CHECK FOR SUFFICIENT POWER , GAUGE OF CORD (SEE TOP OF PAGE #5) AND PROPER FUEL SUPPLY. POWER AND FUEL SUPPLY MUST BE SHUT OFF/DISCONNECTED BEFORE REMOVING OR REPLACING ANY COMPONENTS ON THE HEATER. 1. Unit is turned on, nothing happens after 5 second safe start. Ensure proper voltage coming in, 115V AC.
Page 18 IDH TOUBLESHOOTING GUIDE CONTINUED If unit locks out three times in succession, it will go into restricted lock out Mode. To reset, hold down reset button for 30 seconds until “Pump Prime” indicator flashes. The unit will then resume in normal operating mode. After verifying primary control is not in lockout &...
Page 19 Sequence of Operation for Genisys Controller Burner States Standby: The burner is idle, waiting for a call for heat. Valve-On Delay: The igniter and motor are on while the control delays turning on the oil solenoid valve for 45 seconds.. Trial For Ignition: The oil solenoid valve is energized.
Page 20 IDH 350QR, IDH-II350QR & IDH500QR WIRING DIAGRAM MALE PLUG (115V/1 /60Hz) Ø GREEN WHITE GROUND POWER ON BLACK WHITE FAN MOTOR THERMOSTAT THERMOSTAT RECEPTICLE THERMOSTAT BLACK WHITE BLACK CAPACITOR(S) MANUAL GREEN WHITE GROUND 15AMP GENISYS IGNITION BURNER CONTROLER BREAKER HIGH LIMIT SWITCH BLACK BLACK...
Page 21 WIRING DIAGRAM POWER SUPPLY PLUG IDH350QRM / IDH500QRM 115V 1PH V 60HZ -OIL FIRED- (With Power Meter) WHITE AUG. 2018 JUNCTION BOX ON SIDE OF FAN HOUSING POLARITY PICK UP INDICATOR COIL BLACK BLACK WHITE 1 AMP FUSE MOTOR POWER METER CAPACITOR BLUE WHITE...
Page 22 Frost Fighter IDH-QR Heaters after June 2018 may be equipped with optional power meter providing a real time display of critical information about the electrical power that is being supplied to the heater as well as heater's function and performance.
Page 25 HEAT EXCHANGER FOR OIL UNITS P/N 50200-ALL IDH 350/500 COMBUSTION CHAMBER ASSEMBLY C/W INNER SHELL FLUE COLLAR ASSEMBLY P/N 50113-ALL UNITS P/N 50207-IDH MODELS OUTER SHELL P/N 50206-ALL IDH MODELS RETAINER BOLT CAP RING W/WASHER 2 PER ASSEMBLY 24 PER UNIT P/N 50115 ALL IDH MODELS P/N 48116 ALL UNITS *COMBUSTION CHAMBER ASSEMBLY &...
Page 26 52000 115 v STATIC FAN ALL MODELS 52010-OUTER JACKET FOR IDH 52011-INNER JACKET FOR IDH IDH350QR BURNER-SEE PAGE 21 FOR DETAILS IDH350-IIQR BURNER IDH500QR BURNER SEE PAGE 20 FOR DETAILS 52004 FAN ENTRY FOR ALL IDH MODELS 48124A 16" WHEEL...
Page 27 FRONT OF IDH500QR & IDH350QR HEATERS 48119A OUTER COVER PANEL 48119B INNER COVER PANEL UNDER COVER 48111B ADJUSTABLE FAN SWITCH UNDER COVER 48110A HIGH LIMIT SWITCH 100 uF CAPACITOR...

This manual is also suitable for:

Idh500qr Idh350qr