Frost Fighter IDF350-II Installation, Operation And Maintanance Manual
Indirect fired space heaters
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FROST
FROST
FROST
INDIRECT FIRED SPACE HEATERS
MODEL IDF350-II
MODEL IDF500
(AUGUST 2008-
PRESENT)
Installation - Operation/Maintenance
Instructions and Parts List
READ INSTRUCTIONS PRIOR TO STARTING HEATERS
FROST FIGHTER INC.
100-1500 NOTRE DAME AVE
WINNIPEG, MANITOBA
CANADA R3E 0P9
TEL : (204) 775-8252
FAX: (204) 783-6794
WWW.FROST-FIGHTER.COM
TOLL FREE 1-888-792-0374
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Summary of Contents for Frost Fighter IDF350-II
- Page 1 FROST FROST FROST INDIRECT FIRED SPACE HEATERS MODEL IDF350-II MODEL IDF500 (AUGUST 2008- PRESENT) Installation - Operation/Maintenance Instructions and Parts List READ INSTRUCTIONS PRIOR TO STARTING HEATERS FROST FIGHTER INC. 100-1500 NOTRE DAME AVE WINNIPEG, MANITOBA CANADA R3E 0P9 TEL : (204) 775-8252 FAX: (204) 783-6794 WWW.FROST-FIGHTER.COM...
- Page 2 6. The heat exchanger shows no signs of an implosion or explosion. No representative of Frost Fighter Inc., nor any of its distributors or dealers, is authorized to assume for Frost Fighter Inc. any other obligations or liability in connection with this product, nor alter the terms of the warranty in any way.
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Page 3: Specifications
SPECIFICATIONS MODEL IDF350-II IDF500 IDF500HS MAXIMUM 350,000 500,000 500,000 INPUT BTU/HR BTU/HR BTU/HR NOZZLE 2.00 USGPH 2.5O USGPH 2.5O USGPH SIZE 45’ B (SOLID) 60’B (SOLID) 60’B (SOLID) PUMP 125 P.S.I. 140 P.S.I. 140 P.S.I. PRESSURE MAXIMUM MAXIMUM MAXIMUM FUEL 35 IMP GALS. - Page 4 Dimensions of IDF350-II and of the IDF500 Heaters FROST FROST Heater Only With Packaging MODEL WEIGHT (LBS) WEIGHT (LBS) 83" 27" 38" 52 1/2" 51" 76 1/2" IDF350 83" IDF500 51" 76 1/2" 38" 27" 52 1/2" Heater Only With Packaging...
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Page 5: Installation Instructions
INSTALLATION INSTRUCTIONS 1. The recommendations of local authorities having jurisdiction must be followed. For recommended Installation practices refer to C.S.A. Standard B139 (CANADA) or NFPA 54 (US) 2. When firing the unit in an enclosed area 3 square feet must be provided to allow the free entry of the air required for operation. -
Page 6: Operating Instructions
OPERATING INSTRUCTIONS TO START HEAT WITH HONEYWELL CONTROL Ensure unit is on flat, level ground before starting, canopy and fan guards must be closed. Flip switch to “OFF” position Check fuel level ( 2-4 gallons to start) Plug in supply cord to 115 volt outlet. Flip switch to “MANUAL”... - Page 7 IDF MAINTENANCE INSTRUCTIONS !WARNING!: Heaters should be fully serviced annually to ensure proper Performance. Maintenance should be performed by trained personnel only. Incorrect maintenance may result in improper operation and serious injury. HIGH LIMIT SWITCH The limit switch should be checked every heating season to ensure the burner will shutdown if temperature exceeds 220 F.
- Page 8 Due to the increased density of #2 oil at colder temperatures, kerosene fuel must be used or the oil nozzle change as follows at temperatures below 8'F/-10'C. Model Nozzle (USGPH) OHV350 1.5 x 60' R Monarch IDF350/IDF350-II 1.75 X 45'B Delevan OHV500 2.25 x 60' R Monarch IDF500 2.25 X 60'B Delevan...
- Page 9 TEMPERATURE FEELER ADJUSTMENT : (Attached to fan switch) ALWAYS MAKE SURE THAT THE TEMPERATURE FEELER IS TOUCHING THE HEAT EXCHANGER!! The temperature feeler provides air flow over the fan switch, which regulates the cycling of the fan. The temperature feeler can be adjusted for different outside temperatures, by rotating the location of the temperature feeler holes.
- Page 10 ELECTRODE SETTINGS FOR IDF350-II & IDF500 MODELS SLIDE PLATE SETTINGS FOR IDF350-II & IDF500 MODELS IDF350-II IDF500...
- Page 11 JUNCTION BOX OF IDF350-II, IDF500 & IDF500HS 48184 CLEAR COVER FOR 48185B 48165 HONEYWELL CONTROLLER 48216 15 AMP BREAKER THERMOSTAT 48188 CLEAR COVER FOR 50144 REPLACES FUSE & FUSE RECEPTICLE GENISYS CONTROLLER HOLDER (BEHIND COVER) 48110 T-STAT PLUG W/CHAIN 48005 RED LIGHTS...
- Page 12 THE SETTING OF THE “Z” DIMENSION ON IDF350-II & IDF500 MODELS...
- Page 13 IDF/OHV TROUBLE SHOOTING GUIDE ALWAYS DOUBLE CHECK FOR SUFFICIENT POWER , GAUGE OF CORD (SEE TOP OF PAGE #5) AND PROPER FUEL SUPPLY. POWER AND FUEL SUPPLY MUST BE SHUT OFF/DISCONNECTED BEFORE REMOVING OR REPLACING ANY COMPONENTS ON THE HEATER 1.
- Page 14 IDF TROUBLE SHOOTING GUIDE d. Wires between cad cell and primary control should be checked to see that they are not pinched or crimped.. e. Prime fuel pump by loosening bleeder screw till steady stream of fuel comes out to ensure no air or bubbles in fuel line..
- Page 15 Sequence of Operation of Honeywell R7184B Primary Control 1. STANDBY. The burner is idle, waiting for a call for heat. When a call for heat is initiated, there is a 5 second delay while control performs a safe start check. 2.
- Page 16 Sequence of Operation for Genisys Controller Burner States Standby: The burner is idle, waiting for a call for heat. Valve-On Delay: The igniter and motor are on while the control delays turning on the oil solenoid valve for 45 seconds.. Trial For Ignition: The oil solenoid valve is energized.
- Page 18 PRIMARY CONTROLS USED ON OHV HEATERS (PAST & PRESENT) 48185 WHITE ROGERS THIS CONTROL HAS INSTANT LIGHT OFF (NO PRE PURGE) AND CONTINUOUS SPARK. 48185A-R8184 HONEYWELL SAME OPERATION AS THE WHITE ROGERS CONTROL. REPLACE WITH THE 7505A GENISYS 48185B-R7184B HONEYWELL WHAT IS REQUIRED FOR CONVERSION IS A STANDOFF ( P/N B48000G) REPLACE WITH 7505B GENISYS...
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Page 19: Honeywell Control
IDF350-II & 500 WIRING DIAGRAM WITH HONEYWELL CONTROL MALE PLUG Ø (115V/1 /60hz) GREEN WHITE GROUND START HELPER OPTIONAL BLACK WHITE MOTOR THERMOSTAT WHITE THERMOSTAT THERMOSTAT RECEPTICLE BLACK BLACK MANUAL GREEN WHITE GROUND BECKETT R7184B IGNITION CONTROL 15AMP BURNER HIGH LIMIT... - Page 21 1.75-2.25 GPH - B48150 B20262 ELECTRODE INSULATOR KIT INC. BUSS BARS & ELECTRODES “A” PUMP (#48139) FOR IDF350-II & ALL IDF500 When replacing a fuel pump, ensure 1/16” by pass plug is installed in return port. Use a 5/32” allen wrench.
- Page 22 IDF350-II & IDF500 BURNER COMPONENTS Primary control B48183A 48185B Honeywell Ignitor 50144 Genisys B30798 Solenoid Valve B30255A Blast tube 48152 & 48152B Copper line 48139 Suntec A pump 48140 B48254 B48253 Burner motor Air Shutter Air Band...
- Page 23 SLIDE PLATE ADJUSTMENTS OHV200 (CF) Legend C Acorn nut D Fastener E Indicator adjusting plate F Secondary adjusting plate OHV#200 (CF)-----------2 OHV350/500 (SF)------5 ELECTRODE ADJUSTMENTS FOR CF (OHV#200))
- Page 24 LIMITS, FAN SWITCHES AND TEMPERATURE FEELERS ADJUSTABLE FAN SWITCH 90-130’F ( 48111B) ALL MODELS OHV HIGH LIMIT C9648 HIGH LIMIT L220 - 40F (48110A) FEELER ALL MODELS (48171) Indoor and outdoor settings of fan switch Indoors & if surrounding air is warm i.e. -5C/23F-Fan switch should be set to 115’ or higher so as to shut down unit when heat exchanger is properly cooled, also keeps fan motor from excessive running on when discharging cooler air.
- Page 25 HEAT EXCHANGER FOR OIL UNITS P/N 48200-OHV350 & 500 OIL P/N 20200-OHV200 OIL P/N 50200-IDF350-II & IDF500 COMBUSTION CHAMBER ASSEMBLY C/W INNER SHELL P/N 48207-OHV350 & 500 FLUE COLLAR ASSEMBLY P/N 20207-OHV200 P/N 50113-ALL UNITS P/N 50207-IDF MODELS HEAT SHIELD...
- Page 26 IDF350/500 front view 48204B Outer jacket 48204A Inner jacket 50731 48112A High limit/ Lifting bail fan switch cover Front cap for IDF models 48205B 2 X 12" 48205AB 1 x 16" Power cord 48163AMC IDF500 48163MC IDF350 47790 Cord clamp...
- Page 27 IDF350-II/500 back view 48803A Motor mount 50108 50103 Blade for IDF350 Canopy w/handle 48101/48101A 30203 50113 Motor for IDF350 Blade for IDF500 Flue collar 48202 assembly Motor for IDF500 50105 Blade for IDF500HS 48202E Motor for IDF500HS IDF350 burner IDF500 burner...
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