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Frost Fighter IDH200QR OIL Installation, Operation & Maintenance Instructions Manual

Indirect fired space heaters
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FROST
FROST
INDIRECT FIRED SPACE HEATERS
Installation - Operation/Maintenance
Instructions and Parts List
READ INSTRUCTIONS PRIOR TO STARTING HEATERS
MODEL IDH200QR LP/NG
FROST FIGHTER INC.
100-1500 NOTRE DAME AVE
WINNIPEG, MANITOBA
CANADA R3E 0P9
TEL : (204) 775-8252
FAX: (204) 783-6794
WWW.FROST-FIGHTER.COM
TOLL FREE 1-888-792-0374
1
MODEL IDH200QR OIL
VER. 1.3.3
SEPT. 2018

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Summary of Contents for Frost Fighter IDH200QR OIL

  • Page 1 FROST FROST INDIRECT FIRED SPACE HEATERS MODEL IDH200QR OIL MODEL IDH200QR LP/NG Installation - Operation/Maintenance Instructions and Parts List READ INSTRUCTIONS PRIOR TO STARTING HEATERS FROST FIGHTER INC. 100-1500 NOTRE DAME AVE WINNIPEG, MANITOBA CANADA R3E 0P9 TEL : (204) 775-8252 FAX: (204) 783-6794 VER.
  • Page 2 FROSTFIGHTER WARRANTY Frost Fighter Inc. warrants the Frostfighter heater to be free from defects in workmanship and materials for a period of twelve (12) months from date of initial service not to exceed fifteen (15) months from date of shipment.
  • Page 3 SPECIFICATIONS MAXIMUM PUMP FUEL ELECT. HEATED APPROVAL AGENCY INPUT NOZZLE PRESSURE TANK SUPPLY WEIGHT MODEL SIZE CAPACITY (CFM) (APPROX) IDH200QR 0,000 150 psi 18 USGAL 115v 15 A 1500 216LBS .85 X 45°A BTU/HR 72 LITERS 98 KG MINIMUM MAXIMUM MANIFOLD ELECT.
  • Page 4 DIMENSION OF THE IDH200QR OIL AND OF THE IDH200QR LPNG HEATERS 22” 52" 36.5”...

  • Page 5: For Your Safety

    INSTALLATION- OPERATION MAINTENANCE INSTRUCTIONS FOR LP/NG READ INSTRUCTIONS PRIOR TO OPERATING HEATER GENERAL HAZARD WARNING FAILURE TO COMPLY WITH PRECAUTIONS AND INSTRUCTIONS PROVIDED WITH THIS HEATER CAN RESULT IN DEATH, SERIOUS BODILY INJURY AND PROPERTY LOSS OR DAMAGE FROM HAZARDS OF FIRE, EXPLOSION, BURN, ASPHYXIATION, CARBON MONOXIDE POISONING, AND/OR ELECTRICAL SHOCK.

  • Page 6: General Notes

    GENERAL NOTES: 1. The heater is designed and approved for use as a construction heater under ANSI Z83.7 with the applicable requirements of UL 795 and under CGA 2.14 with applicable requirements of CAN/CSA 3.2. The intended use is for 5 the temporary heating of building or structures under construction, alteration or repair.

  • Page 7: Installation Instructions

    INSTALLATION INSTRUCTIONS NOTE: Installation clearances are as follows: Top - 2 feet Discharge End - 10 feet Sides - 2 feet Vent Connector - 2 feet Burner End - 2 feet Floor - Combustible FLUE PIPE CONNECTIONS When the heater is connected to a flue pipe the flue pipe shall terminate in a vertical section at least two feet long.
  • Page 8 INSTALLATION INSTRUCTIONS cont. LPNG 1. The National Fuel Code, ANSI 223.1/NFPA 54 and/or National Standards of Canada CAN/CGA B149.1 installation codes must be followed as well as the recommendations of local authorities having jurisdiction. 2. Inspect the heater before each use and have it annually inspected by a qualified agency. 3.

  • Page 9: Maintenance Instructions

    THE CLEAN CUT PUMP ADD 10 LBS TO THIS READING TO GET THE TRUE PRESSURE. There is a pressure loss when fuel passes through solenoid valve. Example: IDH200QR oil, pressure should be read on the guage at 1 60 P...

  • Page 10: Unit Model

    SHUTTER BAND SLIDE PLATE BURNER MODEL IDH200QR OIL IDH200LPNGQR ***Note: The above settings are approximations based upon clean equipment in proper working order. Combustion air adjustments will vary with location, altitude, air temperature and type of fuel used. Colder ambient conditions may require less air while altitude increases will require more air.

  • Page 11: Electrical Requirements

    OIL - OPERATING INSTRUCTIONS TO START HEAT WITH GENISYS OIL CONTROL Ensure unit is on flat, level ground before starting, canopy and fan guards must be closed. Flip switch to “OFF” position Check fuel level ( 2-4 gallons to start) Plug in supply cord to 115 volt outlet.
  • Page 12 OIL - ELECTRODE SETTINGS Check/Adjust ‘Z’ Dimension - V1 Heads Figure 5. ‘V1’ Head V1 heads (see Table below and Figure above for dimensions) 1. See figure above. The important “Z” dimension is the distance from the leading edge of the head to the end of the air tube. This distance for V1 heads is 1-¾”.
  • Page 13 Genisys 7505 Oil Burner Control Reset Button with Red Light Yellow Light Green Light Communication Port 2 Thermostat Terminals Communication (if applicable) Port 1 Wiring Connections Cad Cell Connections Reset Button Operation The following explains what action the control will take when the reset button is pressed for different lengths of time during the various burner operating states.
  • Page 14 Sequence of Operation for Genisys 7505 or 7575 Controller BURNER STATES Standby: The burner is idle, waiting for a call for heat. Valve-On Delay: The igniter and motor are on while the control delays turning on the oil solenoid valve for 45 seconds.. The oil solenoid valve is energized.
  • Page 15 OIL - TROUBLE SHOOTING GUIDE ALWAYS DOUBLE CHECK FOR SUFFICIENT POWER , GAUGE OF CORD (SEE TOP OF AGE # ) AND PROPER FUEL SUPPLY. POWER AND FUEL SUPPLY MUST BE SHUT OFF/DISCONNECTED BEFORE REMOVING OR REPLACING ANY COMPONENTS ON THE HEATER. .
  • Page 16 OIL - TROUBLE SHOOTING GUIDE cont. d. Wires between cad cell and primary control should be checked to see that they are not pinched or crimped.. e. Prime fuel pump by loosening bleeder screw till steady stream of fuel comes out to ensure no air or bubbles in fuel line..
  • Page 17 Genisys 7590 Gas Controller Model 7590 Gas Power Burner Control 1/4” Terminal Connections 6- 6-Pin 24 V Connect Flame Sense Com Port (COM 1) Thermostat Terminals Status/Reset LED Button Air Pressure Switch Flame LED MV LED...
  • Page 18 Sequence of Operation of Genisys 7590 Controller Simplified Sequence of Operation switch fails to close during the specified period, the control will enter Lockout (Reference Table 2) No Retry or Lockout with Retry. ◦ Call for heat, Status LED is turned on. ◦...

  • Page 19: Led State

    For below charts, “Troubleshooting” & LED Key: = OFF = ON = FLASHING “Troubleshooting Sequence” sections. Table 3 - Normal LED Sequence LED STATE CONTROL STATE All LEDs off No call for heat or no power to FLAME appliance STATUS Note: On a call for heat, after the motor/blower starts, the air proving switch must close before pre-purge or trial for ignition timers can start.

  • Page 20: Troubleshooting

    TROUBLESHOOTING FOR GAS FIRED MODELS Troubleshooting Check LEDs First - Find the box on the left that matches the LED display you are seeing. When all three LEDs are on continuously and the burner is lit, the system is operating normally. The troubleshooting information is intended as a guide and may not cover all possibilities in every application.
  • Page 21 Table 5 (continued) If the red Status LED is flashing slowly (1 time per sec.) ▪ If motor/blower is running, control is in pre-purge or control is in a waiting period between trials for ignition. If motor is not running, control is in Lockout with Retry waiting to retry in 1-8 hours (reset control).
  • Page 22 Troubleshooting Sequence Start with gas supply off and set thermostat or controller to call for heat. FLAME Is the red Status LED on? STATUS ▪ No power to the module. ▪ Check to make sure thermostat or controller is calling for heat and limit is closed.
  • Page 23 Troubleshooting Sequence (continued) ► Turn the thermostat or controller off to end the call for heat. ► Turn on the gas supply. ► Turn the thermostat or controller back on to call for heat. The ignition sequence will start over. Repeat the steps above and proceed to lighting the burner.
  • Page 24 FLAME Is the yellow Flame LED on? STATUS ▪ Flame is not being proven, control will lockout or enter waiting period. ▪ With power off, check the electrical connections from the control to the flame rod. ▪ Make sure all connections are clean and free of corrosion or build up. ▪...
  • Page 25 21206 VENT COVER SEAL PLATE & GASKET IDH200QR OIL EXPLODED VIEW - PARTS 21204A TOP HEAT EXCHANGER COVER 21108 HOOD & HANDLE 21133 LIFTING BAIL – NOT SHOWN 21200 SS HEAT EXCHANGER ASSY. 21021 BURNER MOUNT GASKET 20252 BURNER MOUNT TUBE...
  • Page 26 COMMON REPLACEMENT PARTS MODEL: IDH200QR FUEL TYPE: OIL PART # DESCRIPTION 21000 FAN, EKHR 280-2SW 21022 FAN CAPACITOR 250VAC 80 Uf 21020 INLET CONE ASSEMBLY 21004A FRONT OUTLET CONE 21021 BURNER MOUNT GASKET 21102 HOOD BRACKET 21108 HOOD & HANDLE ASSEMBLY 21125 CART ASSEMBLY - RED (OIL FIRED) 21125A...
  • Page 27 48112C SWITCH COVER END PLATE (NO HOLE) 48112B SWITCH COVER END PLATE (W/ HOLE) 48112 SWITCH COVER 6” 21206 VENT COVER SEAL PLATE & GASKET IDH200QR LP/NG EXPLODED VIEW - PARTS 21204A TOP HEAT EXCHANGER COVER 21108 HOOD & HANDLE 21050 LIMIT SWITCH 220°F MAN.

  • Page 28: Gas Manifold

    COMMON REPLACEMENT PARTS MODEL: IDH200QR FUEL TYPE: GAS PART # DESCRIPTION 21000 FAN, EKHR 280-2SW 21022 FAN CAPACITOR 250VAC 80 Uf 21020 INLET CONE ASSEMBLY 21004A FRONT OUTLET CONE 21021 BURNER MOUNT GASKET 21102 HOOD BRACKET 21108 HOOD & HANDLE ASSEMBLY 20125B CART ASSEMBLY - BLUE (GAS FIRED) 21125B...
  • Page 29 881720 887014B 881779 887014B 3/4” x 90° ELBOW WITH PRESSURE TAP PLUG (881874) 3/4” x 1-1/2” NIPPLE 3/4” UNION 3/4” x 1-1/2” NIPPLE 887014B 3/4” x 1-1/2" NIPPLE 20129 3/4" CHANGEOVER 881720 VALVE (0.261") 3/4” x 90° ELBOW 881821 887014B 3/4”...
  • Page 31 IDH200QR LPNG BURNER PARTS Item Part # Description Item Part # Description BG 21002 Cg4 HEAD/SHROUD ASSY B20140 1/7 HP BURNER MOTOR BG 21003 AIR TUBE ASSY FOR IDH200 BG 21011 GENISYS PRIMARY (GAS) BG 21004 COVER PLATE BG 21012 IGNITOR AND GASKET BG 21005 GAS TRANSFORMER IDH...
  • Page 32 LIMITS, FAN SWITCHES AND TEMPERATURE FEELERS FAN SWITCH " SEQUENCER" (120VAC) (21054) OIL FAN SWITCH "SEQUENCER" (24VAC) (21053) LPNG 48110B AUTO RESET HIGH LIMIT L200 - 40F (OIL AND LP/NG MODELS) 21030 TEMP. FEELER FOR AUTO RESET HIGH LIMIT (OIL AND LP/NG MODELS) 21050 (21005) MANUAL HIGH LIMIT 200°F (LP/NG MODELS ONLY) 21031 TEMP.
  • Page 33 IGNITER IGNITER IGNITER TERMINALS MOTOR L2 (IGN) NOT USED MOTOR L2 (MTR) 120VAC HOT 120VAC THROUGH LIMIT LIMIT TR-TW 120VAC NEUTRAL JUMPER VALVE OIL VALVE L2 (VLV) CELL CAD CELL...
  • Page 34 Beckett 7590 Control...

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