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Frost Fighter IDH1000 Features And Operation Manual
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Frost Fighter IDH1000 Features And Operation Manual

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IDH1000 FEATURES AND OPERATION MANUAL
2019
VER. 1.3.2 SEPT. 2019

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Summary of Contents for Frost Fighter IDH1000

  • Page 1 IDH1000 FEATURES AND OPERATION MANUAL 2019 VER. 1.3.2 SEPT. 2019...
  • Page 2 Table of Contents Fuel Fill Location & Filling Precautions Page 2 Page 3-4 Door latches, Compartments and Hitch/Tongue Details Page 5 External Power Connections Page 6 - 8 Heater Access Doors and Slide Out System Page 9 Basic Features of Heaters (See heater manual for full operating & servicing information) Page 10 Engine/Generator Layout and Identification (See engine manual for engine type specific detailed information)
  • Page 3 Fuel Fill Point Page 2 The fuel tank is filled on the side of unit near the rear. Maximum fuel tank capacity is 190 US gal (718 Litres) Caution: Do not fill tank above 95% of maximum capacity to allow for fuel expansion. Refer to rating plate in rear compartment for specific details.
  • Page 4 Page 3 Positive Lock Access Door Latches Door Latches in Closed Position Press Bottom of Latches to Open...
  • Page 5 Page 4 Trailer tongue area illustrating various components Left front storage compartment access door. Always ensure tow vehicle has sufficient tow ratings and reduce speed when towing Break-away switch battery. Check battery condition annually 7 Pin trailer connector to vehicle for exterior lights and Tongue jack electric brakes...
  • Page 6 Page 5 External Power Connections • 120VAC 15A "shore power" inlet to supply engine block heater • 120VAC 15A GFCI protected auxiliary power and battery charger/maintainer. outlet...
  • Page 7 Page 6 Swing Open Side Access Doors Access to Heater Controls Access to Heater Discharges Catches are provided to Heater inlet doors provide access to the heater Heater discharge doors have safety interlock switches secure doors in the open controls and should normally remain open position and each door must be open in order for the respective during operation.
  • Page 8 Page 7 Heaters are mounted onto poly lined slides rails permitting slide out access for service or complete removal from enclosure. IDH500QR heaters can slide out toward the burner end only and IDF500HS heaters can slide out from both the burner end or the air discharge end.
  • Page 9 Page 8 Illustration of a heater pulled into access positions. Heater travel is limited by "slide limit stop bolts". The heaters can be completely removed from the enclosure by unfastening the slide limit safety stop bolt. Note: IDH models slide-out from the burner side of the trailer only & require lifting of the clearance cover. REMOVE 2 “CLEARANCE COVER”...
  • Page 10 Page 9 IDF500HS and IDH500QR Heaters Burner Controls and Functions See heater manual for complete operation and maintenance information PRESSURE GAUGE KEEP VALVE CLOSED DURING NORMAL OPERATION & OPEN TO ONLY TO CHECK PRESSURE. GENISYSY 7505 CONTROL BURNER CIRCUIT BREAKER IGNITION FUEL FILTER TRANSFORMER...
  • Page 11 Page 10 Diesel Generator KUBOTA ENGINE UNIT ISUZU ENGINE UNIT Refer to Engine Manual for Instructions and Servicing Refer to Engine Manual for Instructions and Servicing...
  • Page 12 Rear Compartment Power Distribution and Controls Page 11 Control functions for both Kubota & Isuzu engine versions are similar. Individual Circuit Breakers for main supply power and each heater and the auxiliary power receptacle. Fuel gauge shows fuel level when engine is running or keyswitch is in accessory position. POWER METER Power meter indicates volt, amp, kilowatts or HZ (selectable))when generator is running.
  • Page 13 Page 12 Pushbuttons for Compartment Lighting and Accessories BATTERY CHARGER Compartment Lights Battery Charger & Block Heater -Press button to activate compartment lights & fuel fill area light. Battery charger & block heater buttons are push-on/push-off -Lights will remain on for 3 minutes & will then automatically turn off. Press buttons to activate &...
  • Page 14 IDH1000 models after July 2019 utilize a sealed linear type fuel sender that does not require any adjustment. These are not interchangable with the previous 10-180 ohm. adjustable type. If you require a fuel sender for earlier models please call your dealer or Frost Fighter for the correct part.
  • Page 15 The control also has a 6 pin receptacle on the exterior left rear of the control panel that is designed for connection to an optional Frost Fighter LED roof beacon. This 3 color high intensity beacon can be used to display...
  • Page 16 Gaining Access to PLC Control and Low Voltage Fuses Page 15 Fuses for 12VDC power are located TO OPEN, REMOVE THE FIVE FRONT PANEL Fuse for 120VAC power meter inside control panel BOLTS AND LIFT THE FRONT COVER TO inside panel as shown One 10 amp &...
  • Page 17 Starting the diesel engine Page 16 Turn key-switch on LOFA control from After a few seconds with the key-switch When the“PREHEAT” indicator light goes off “OFF” to “RUN” position. in the "RUN" position the lower indicator move the key-switch to "START" and release lights will go off.
  • Page 18 Page 17 Kubota Engine Division Industrial Diesel Engine Kubota 05 Series D1305-E4B DIMENSIONS GENERAL SPECIFICATION Model D1305-E4B Emission Regulation Tier 4 Type Vertical 4-cycle Liquid Cooled Diesel Number of Cylinders PERFORMANCE CURVE Bore mm (in) 78.0 (3.07) Stroke mm (in) 88.0 (3.46) Displacement L (cu.in)
  • Page 19 Page 18 ISUZU MOTORS AMERICA, LLC MODEL 3CH1NGZG1 ISZJ SPEC NO. IS-15-098-0 PowerTrain Division B3-19E46-0020, N/A DWG NO./DATE BASIC ENGINE 1.3L, 3 CYL, 4 STROKE, WTR COOLED, OHV, I/L, INDIRECT INJECTED, NATURALLY DESCRIPTION ASPIRATED DIESEL B:80mm, S:84mm, CR:23.1:1, GLOW PLUG ASSISTED START ENGINE INDUSTRIAL F/F GENSET ENGINE 14.3 BHP@1800 RPM (STANDBY)
  • Page 20 Page 19 LUBRICATING OIL REQUIREMENTS With strict emission control regulations now in effect, the CF-4 and CG-4 engine oils have been developed for use with low sulfur fuels, for On-Highway vehicle engines. When a Non-Road engine runs on high sulfur fuel, it is advisable to use a "CF or better"...
  • Page 21 Page20 IMPORTANT WARNINGS AND PRECAUTIONS UNDERSTAND AND OBSERVE ALL RULES AND PRECAUTIONS REGARDING THE Rating Plate Information and Serial Number Located TOWING OF A TRAILER & USE AN APPROPRIATELY RATED AND EQUIPPED TOW VEHICLE on inside wall of Generator/Control Compart ment ENSURE THAT ALL MINIMUM CLEARANCES STATED ON THE RATING PLATE ARE MAINTAINED DURING OPERATION CAUTION MUST BE TAKEN DURING REFUELLING TO ELIMINATE THE POSSIBLE...
  • Page 22 Page21 Optional High Intensity LED Roof Beacon UL (US/Can) Approved IP65 Weatherproof - RoHS Compliant Beacon Displays Steady Amber when Steady Red Indicates Low Fuel Beacon Displays Steady Green when Keyswitch is On But Generator is not Generator is Operating and Supplying Red Flashing Indicates an alarm state Supplying 120VAC 120VAC...
  • Page 23 IN  PART  OR  AS   A   WHOLE   WITHOUT   WRITTEN   PERMISSION ±1/32 IDH1000   /  IDF1000 OF   FROST   FIGHTER   I NC.   I S   PROHIBITED X.XX           ±   0 .2 DRAFT  ...
  • Page 24 IDH1000   1 2VDC   C IRCUIT   W IRING w/ Optional ZTR M6 Telematics Control CONTROL PANEL FUEL LEVEL SENDER 33-240 OHM FUEL LEVEL GAUGE 33-240 OHM PNK/BLK STORAGE COMPARTMENT SEE 120VAC WIRING LIGHT DIAGRAM FOR A & B...
  • Page 25 TYPICAL KUBOTA WIRING WHITE Page24...
  • Page 26 IDH1000 BASIC MAINTENANCE GUIDE Page25 RECOMMENDED MAINTENANCE/SERVICE INTERVALS FOR TRAILER/FUEL TANKS INTERVAL ITEM - Check wheel lugnut torque and tire condition Every 50 hours - Check trailer lighting and safety breakaway system - Check and/or replace heater fuel filter element...
  • Page 27 DO NOT shut down the generator or turn off the breakers for the heaters until all the fans / motors have stopped. The diesel engine / generator used in the IDH1000/IDF1000 is a commercial grade continuous duty "Prime Power"unit with a continuous rating of approximately 9 KW. This supplies enough power to operate both heaters as well as provide auxiliary external power to the convenience outlet on the exterior.
  • Page 28 Approx. weight w/ full fuel - 6380 lbs. (2900 kg.) DRAWING IS THE SOLE PROPERTY OF FROST FIGHTER. ANY REPRODUCTION DIMENSIONS ARE IN MODEL: IDF1000 / IDH1000 IN PART OR AS A WHOLE WITHOUT THE INCHES TOLERANCES: FILENAME: N/A WRITTEN PERMISSION OF...