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FROST
FROST
INDIRECT FIRED SPACE HEATERS
Installation - Operation/Maintenance
Instructions and Parts List
READ INSTRUCTIONS PRIOR TO STARTING HEATERS
FROST FIGHTER INC.
100-1500 NOTRE DAME AVENUE
WINNIPEG MANITOBA
CANADA R3E 0P9
TEL : (204) 775-8252
FAX : (204) 783-6794
WWW.FROST-FIGHTER.COM
TOLL FREE 1-888-792-0374
MODEL IDF350-II
MODEL IDF500
MODEL IDF500HS
(2010 - PRESENT)
Rev. 1.2.1
Dec. 2020
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Summary of Contents for Frost Fighter IDF500HS
- Page 1 FROST FROST INDIRECT FIRED SPACE HEATERS MODEL IDF350-II MODEL IDF500 MODEL IDF500HS (2010 - PRESENT) Installation - Operation/Maintenance Instructions and Parts List READ INSTRUCTIONS PRIOR TO STARTING HEATERS FROST FIGHTER INC. 100-1500 NOTRE DAME AVENUE WINNIPEG MANITOBA CANADA R3E 0P9...
- Page 2 FROSTFIGHTER WARRANTY Frostfighter Inc. warrants this heater free from defects in workmanship and materials for a period of twelve (12) months from the date of initial service not to exceed fifteen (15) months from date of shipment If during the warranty period, the heat exchanger fails under normal use and service due to a defect in material or workmanship said heat exchanger will be repaired or replaced free of charge F.O.B.
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Page 3: Specifications
510 LBS. 510 LBS. 510 LBS. Flue size-6”on all units FROST FIGHTER HEATERS ARE SUITABLE FOR OUTDOOR USE NOTE: -These heaters are intended for use primarily as temporary heating of buildings under construction, alteration or repair MAXIMUM ALLOWABLE DUCT LENGTHS (IDF 350 & IDF 500 ) - Page 4 Dimensions of IDF350-II and of the IDF500 Heaters FROST Heater Only With Packaging MODEL WEIGHT(LBS) WEIGHT(LBS) 83" 27" 38" 52 1/2" 51" 76 1/2" IDF350 83" IDF500 51" 76 1/2" 38" 27" 52 1/2" Heater Only With Packaging MODEL WEIGHT(LBS) W EIGHT(LBS) IDF350 29 1/2"...
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Page 5: Installation Instructions
Vent Connector - 18 inches Burner End - 2 feet Floor - Combustible FROST FIGHTER HEATERS ARE SUITABLE FOR OUTDOOR USE FLUE PIPE CONNECTIONS When the heater is connected to a flue pipe the flue pipe shall terminate in a vertical section at least two feet long. - Page 6 OPERATING INSTRUCTIONS TO START HEAT WITH HONEYWELL CONTROL Ensure unit is on flat, level ground before starting, canopy and fan guards must be closed. Flip switch to “OFF” position Check fuel level ( 2-4 gallons to start) Plug in supply cord to 115 volt outlet. Flip switch to “MANUAL”...
- Page 7 IDF MAINTENANCE INSTRUCTIONS !WARNING!: Heaters should be fully serviced annually to ensure proper Performance. Maintenance should be performed by trained personnel only. Incorrect maintenance may result in improper operation and serious injury. HIGH LIMIT SWITCH The limit switch should be checked every heating season to ensure the burner will shutdown if temperature exceeds 220 F .
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Page 8: Cleaning Procedure
1.5 x 60' R Monarch 1.5 x 60' R Monarch IDF350/IDF350-II IDF350/IDF350-II 1.75 X 45'B Delevan 1.75 X 45'B Delevan OHV500 OHV500 2.25 x 60' R Monarch 2.25 x 60' R Monarch IDF500 / IDF500HS 2.25 X 60'B Delevan 2.25 X 60'B Delevan... - Page 9 TEMPERATURE FEELER ADJUSTMENT (Attached to fan switch) ALWAYS MAKE SURE THAT THE TEMPERATURE FEELER IS TOUCHING THE HEAT EXCHANGER!! The temperature feeler provides air flow over the fan switch, which regulates the cycling of the fan. The temperature feeler can be adjusted for different outside temperatures, by rotating the location of the temperature feeler holes.
- Page 10 ELECTRODE SETTINGS FOR IDF350-II & IDF500 MODELS SLIDE PLATE SETTINGS FOR IDF350-II & IDF500 MODELS IDF350-II 6 6 -8 IDF500 IDF500...
- Page 11 JUNCTION BOX OF IDF350-II, IDF500 & IDF500HS 48184 CLEAR COVER FOR 48185B 48165 HONEYWELL CONTROLLER 48216 15 AMP BREAKER THERMOSTAT 48188 CLEAR COVER FOR 50144 REPLACES FUSE & RECEPTACLE GENISYS CONTROLLER FUSE HOLDER 48006 GREEN LIGHT 48005 RED LIGHTS 48160...
- Page 12 THE SETTING OF THE“Z”DIMENSION ON IDF350-II & IDF500 MODELS 1” 3/4” 1” 3/4”...
- Page 13 IDF/OHV TROUBLE SHOOTING GUIDE ALWAYS DOUBLE CHECK FOR SUFFICIENT POWER , GAUGE OF CORD (SEE TOP OF PAGE #5) AND PROPER FUEL SUPPLY . POWER AND FUEL SUPPLY MUST BE SHUT OFF/DISCONNECTED BEFORE REMOVING OR REPLACING ANY COMPONENTS ON THE HEATER Unit is turned on, nothing happens after 5 second safe start.
- Page 14 IDF TROUBLE SHOOTING GUIDE d. Wires between cad cell and primary control should be checked to see that they are not pinched or crimped.. e. Prime fuel pump by loosening bleeder screw till steady stream of fuel comes out to ensure no air or bubbles in fuel line..
- Page 15 Sequence of Operation of Honeywell R7184B Primary Control 1. STANDBY . The burner is idle, waiting for a call for heat. When a call for heat is initiated, there is a 5 second delay while control performs a safe start check. 2.
- Page 16 Sequence of Operation for Genisys Controller Part N 50144 Burner States Standby: The burner is idle, waiting for a call for heat. Valve-On Delay: The igniter and motor are on while the control delays turning on the oil solenoid valve for 45 seconds.. Trial For Ignition: The oil solenoid valve is energized.
- Page 18 OBSOLETE PRIMARY CONTROLS USED ON PREVIOUS HEATERS 48185 WHITE ROGERS THIS CONTROL HAS INSTANT LIGHT OFF (NO PRE PURGE) AND CONTINUOUS SPARK. 48185A-R8184 HONEYWELL SAME OPERATION AS THE WHITE ROGERS CONTROL. 48185B-R7184B HONEYWELL THIS PRIMARY CONTROL WAS USED FROM 2004 TO APPROXIMATELY 2008 THIS CONTROL IS NO LONGER AVAILABLE &...
- Page 19 IDF350-II & 500 WIRING DIAGRAM WITH HONEYWELL CONTROL MALE PLUG Ø (115V/1 /60hz) GREEN WHITE GROUND START HELPER OPTIONAL BLACK WHITE MOTOR THERMOSTAT WHITE THERMOSTAT THERMOSTAT RECEPTICLE BLACK BLACK MANUAL GREEN WHITE GROUND BECKETT R7184B IGNITION CONTROL 15AMP BURNER HIGH LIMIT FUSE SWITCH BLACK...
- Page 21 IDF350-II & IDF500 CF BURNER ELECTRODE ASSEMBLY (PART #B20268) NOZZLE LINE / OIL PIPE BUSS BAR HOLDER SOLID NOZZLE 2.0-2.5 GPH - (#200) NOZZLE ADAPTER B48150 B20262 ELECTRODE INSULATOR KIT INC. BUSS BARS & ELECTRODES “A” PUMP (#48139) FOR IDF350-II & ALL IDF500 When replacing a fuel pump, ensure 1/16”...
- Page 22 IDF350-II & IDF500 BURNER COMPONENTS Primary control B48185B Honeywell B48183 50144 Genisys Ignitor B30798 Solenoid Valve B30255A Blast tube 48152 & 48152B Copper line 48139 Suntec A pump 48140 B48254 B48253 Burner motor Air Shutter Air Band...
- Page 23 LIMITS, FAN SWITCHES AND TEMPERATURE FEELERS ADJUSTABLE FAN SWITCH 90-130’F (48111B) ALL MODELS OHV HIGH LIMIT C9648 HIGH LIMIT L200 - 40F (48110A) FEELER OHV - 600 (48171) Indoor and outdoor settings of fan switch Indoors & if surrounding air is warm i.e. -5C/23F-Fan switch should be set to 115’ or higher so as to shut down unit when heat exchanger is properly cooled, also keeps fan motor from excessive running on when discharging cooler air.
- Page 24 HEAT EXCHANGER FOR OIL UNITS P/N 50200-OHV350 & 500 OIL P/N 20200-OHV200 OIL COMBUSTION CHAMBER ASSEMBLY C/W INNER SHELL FLUE COLLAR ASSEMBLY P/N 50207-OHV350 & 500 P/N 50183-ALL UNITS P/N 20207-OHV200 HEAT SHIELD P/N 50205 ALL UNITS OUTER SHELL P/N 50206-OHV350 & 500 P/N 20206-OHV200 RETAINER BOLT CAP RING...
- Page 25 IDF350/500 front view 48204B Outer jacket 48204A Inner jacket 50731 48112A High limit/ Lifting bail fan switch cover Front cap for IDF models 48205B 2 X 12" 48205AB 1 x 16" Power cord 48163AMC IDF500 48163MC IDF350 47790 Cord clamp...
- Page 26 30203 50113 Motor for IDF350 Blade for IDF500 Flue collar 48202 assembly Motor for IDF500 50105 Blade for IDF500HS 48202E Motor for IDF500HS IDF350 burner IDF500 burner (for further details please go to pages 10, 16 & 21 ) 48120A...
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