Frost Fighter IDH1000 Operation Manual

Ice fighter oil fired trailer mounted heater

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IDH1000 FEATURES AND OPERATION MANUAL
VERev. 1.2.2 Aug. 20188

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Summary of Contents for Frost Fighter IDH1000

  • Page 1 IDH1000 FEATURES AND OPERATION MANUAL VERev. 1.2.2 Aug. 20188...
  • Page 2 Table of Contents Page 2 Fuel Fill Location & Filling Precautions Page 3-4 Door latches, Compartments and Hitch/Tongue Details Page 5 External Power Connections Page 6-8 Heater Access Doors and Slide Out System Page 9 Basic Features of Heaters (See heater manual for full operating & servicing information) Page 10 Engine/Generator Layout and Identification (See engine manual for engine type specific detailed information)
  • Page 3 Fuel Fill Point Page 2 The fuel tank is filled at this location on the side of unit near the rear. Maximum fuel tank capacity is 215 US gal (812 Litres) Caution: Fill tank only to 7/8 of maximum capacity (approx. 190 US gal./720L) Refer to rating plate in rear compartment for specific details.
  • Page 4: Positive Lock Access Door Latches

    Page 3 Positive Lock Access Door Latches Door Latches in Closed Position Press Bottom of Latches to Open...
  • Page 5 Page 4 Trailer tongue area illustrating various components Left front storage compartment access door. Always ensure tow vehicle has sufficient tow ratings and reduce speed when towing Break-away switch battery. Check battery condition annually 7 Pin trailer connector to vehicle for exterior lights and Tongue jack electric brakes...
  • Page 6: External Power Connections

    Page 5 External Power Connections • 120VAC 15A "shore power" inlet to supply engine block heater • 120VAC 15A GFCI protected auxiliary power and battery charger/maintainer. outlet...
  • Page 7: Swing Open Side Access Doors

    Page 6 Swing Open Side Access Doors Access to Heater Controls Access to Heater Discharges Catches are provided to Heater inlet doors provide access to the heater Heater discharge doors have safety interlock switches secure doors in the open controls and should normally remain open position and each door must be open in order for the respective during operation.
  • Page 8 Page 7 Heaters are mounted onto poly lined slides rails permitting slide out access for service or complete removal from enclosure. IDH500QR heaters can slide out toward the burner end only and IDF500HS heaters can slide out from both the burner end or the air discharge end.
  • Page 9 Page 8 Illustration of a heater pulled into access positions. Heater travel is limited by "slide limit stop bolts". The heaters can be completely removed from the enclosure by unfastening the slide limit safety stop bolt. Note: IDH models slide-out from the burner side of the trailer only SLIDE STOP BOLT SLIDE STOP BOLT IDF500HS HEATER SHOWN...
  • Page 10 Page 9 IDF500HS and IDH500QR Heaters Burner Controls and Functions See heater manual for complete operation and maintenance information PRESSURE GAUGE KEEP VALVE CLOSED DURING NORMAL OPERATION & OPEN TO ONLY TO CHECK PRESSURE. GENISYSY 7505 CONTROL BURNER CIRCUIT BREAKER IGNITION FUEL FILTER TRANSFORMER...
  • Page 11: Diesel Generator

    Page 10 Diesel Generator KUBOTA ENGINE UNIT ISUZU ENGINE UNIT Refer to Engine Manual for Instructions and Servicing Refer to Engine Manual for Instructions and Servicing...
  • Page 12: Rear Compartment Power Distribution And Controls

    Rear Compartment Power Distribution and Controls Page 11 Control functions for both Kubota & Isuzu engine versions are similar. Individual Circuit Breakers for main supply power and each heater and the auxiliary power receptacle. Fuel gauge shows fuel level when engine is running or keyswitch is in accessory position. POWER METER PPower meter indicates volt, amp, kilowatts or HZ (selectable))when generator is running.
  • Page 13 Page 12 Pushbuttons for Compartment Lighting and Accessories BATTERY CHARGER Battery Charger & Block Heater Compartment Lights Battery charger & block heater buttons are push-on/push-off -Press & hold button until lights turn on lights on (Hold for at least 1 to 2 seconds) Press buttons to activate &...
  • Page 14: Fuel Level Sending Unit

    Fuel Level Sending Unit Page 13 10-180 ohm. Fuel Tank Fuel Level Sender...
  • Page 15: Caution Risk Of Electric Shock

    6 PIN CONNECTOR AT REAR OF Frost Fighter roof beacon. This beacon can be used to display CONTROL PANEL operational status and alerts for low fuel levels. CAUTION RISK OF ELECTRIC SHOCK...
  • Page 16 Gaining Access to PLC Control and Low Voltage Fuses Page 15 TO OPEN, REMOVE THE FIVE FRONT PANEL BOLTS AND LIFT THE FRONT COVER TO ACCESS THE FUSES AND PLC CONTROL Fuses for 12VDC power are located inside control panel One 10 amp &...
  • Page 17: Starting The Diesel Engine

    Starting the diesel engine Page 16 Turn key-switch on LOFA control from After a few seconds with the key-switch When the“PREHEAT” indicator light goes off “OFF” to “RUN” position. in the "RUN" position the lower indicator move the key-switch to "START" and release lights will go off.
  • Page 18 Page 17 Kubota Engine Division Industrial Diesel Engine Kubota 05 Series D1305-E4B DIMENSIONS GENERAL SPECIFICATION Model D1305-E4B Emission Regulation Tier 4 Type Vertical 4-cycle Liquid Cooled Diesel Number of Cylinders PERFORMANCE CURVE Bore mm (in) 78.0 (3.07) Stroke mm (in) 88.0 (3.46) Displacement L (cu.in)
  • Page 19 Page 18 ISUZU MOTORS AMERICA, LLC MODEL 3CH1NGZG1 ISZJ SPEC NO. IS-15-098-0 PowerTrain Division B3-19E46-0020, N/A DWG NO./DATE BASIC ENGINE 1.3L, 3 CYL, 4 STROKE, WTR COOLED, OHV, I/L, INDIRECT INJECTED, NATURALLY DESCRIPTION ASPIRATED DIESEL B:80mm, S:84mm, CR:23.1:1, GLOW PLUG ASSISTED START ENGINE INDUSTRIAL F/F GENSET ENGINE 14.3 BHP@1800 RPM (STANDBY)
  • Page 20: Important Warnings And Precautions

    Page19 IMPORTANT WARNINGS AND PRECAUTIONS Rating Plate Information and Serial Number Located UNDERSTAND AND OBSERVE ALL RULES AND PRECAUTIONS REGARDING THE on inside wall of Generator/Control Compart ment TOWING OF A TRAILER & USE AN APPROPRIATELY RATED AND EQUIPPED TOW VEHICLE ENSURE THAT ALL MINIMUM CLEARANCES STATED ON THE RATING PLATE ARE MAINTAINED DURING OPERATION...
  • Page 21: Control Panel

    IN   P ART   O R   A S   A   W HOLE   W ITHOUT   W RITTEN   P ERMISSION ±1/32 IDH1000   /   I DF1000 OF   F ROST   F IGHTER   I NC.   I S   P ROHIBITED X.XX  ...
  • Page 22 IDH1000   1 2VDC   C IRCUIT   W IRING   Page21 CONTROL PANEL FUEL LEVEL GAUGE 10-180 OHM FUEL LEVEL SENDER 10-180 OHM PNK/BLK STORAGE COMPARTMENT COMPARTMENT LIGHT SWITCH LIGHT 10A4 DIODE OR EQUIV. HEATER COMPARTMENT LIGHT ID IE 12VDC INPUTS I1...I4...
  • Page 23 Approx. weight w/ full fuel - 6380 lbs. (2900 kg.) DRAWING IS THE SOLE PROPERTY OF FROST FIGHTER. ANY REPRODUCTION DIMENSIONS ARE IN MODEL: IDF1000 / IDH1000 IN PART OR AS A WHOLE WITHOUT THE INCHES TOLERANCES: FILENAME: N/A WRITTEN PERMISSION OF...

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