Graco Fusion FX9000 Instructions Manual
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Graco Fusion FX9000 Instructions Manual

Graco Fusion FX9000 Instructions Manual

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Instructions
Fusion
Plural component, impingement mix air purge spray gun with FX ProConnect® fluid
cartridge for dispensing non-flammable foam and polyurea. For professional use only.
Not approved for use in explosive atmosphere or hazardous (classified) locations.
Model: See page 3
Maximum Fluid Working Pressure 3500 psi (24.5 MPa, 245 bar)
Maximum Fluid Temperature 200°F (94°C)
Air Inlet Pressure Range 90-130 psi (0.56-0.9 MPa, 5.6-9.0 bar)
See page 4 for model information.
Important Safety Instructions
Read all warnings and instructions in
this manual and in all related manuals
before using the equipment. Be familiar
with the proper control and useage of
the equipment. Save these instructions.
Important Medical Information
Read the medical alert card provided with
the gun. It contains injection injury
treatment information for a doctor. Keep it
with you when operating the equipment.
®
FX Spray Gun
3A9329C
EN

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Summary of Contents for Graco Fusion FX9000

  • Page 1 Instructions ® Fusion FX Spray Gun 3A9329C Plural component, impingement mix air purge spray gun with FX ProConnect® fluid cartridge for dispensing non-flammable foam and polyurea. For professional use only. Not approved for use in explosive atmosphere or hazardous (classified) locations. Model: See page 3 Maximum Fluid Working Pressure 3500 psi (24.5 MPa, 245 bar) Maximum Fluid Temperature 200°F (94°C)

  • Page 2: Table Of Contents

    Position ......23 Graco Standard Warranty....50 Replace FX Fluid Cartridge Shuttle Valves .

  • Page 3: Models

    Related Manuals Related Manuals Manual in Description English 309963 Fusion Solvent Flush Kit 3B0000 Circulation Manifold Kit Models Mix Chamber Gun Part Description Number, Impingement Port Size in. Part Number Series (mm) FX9000, A Fusion FX Spray Gun FX9001, A Fusion FX Spray Gun with mix FX37RD, FX42RD, FX47RD 0.037 (0.94), 0.042 (1.00), 0.47 chambers included...

  • Page 4: Warnings

    Warnings Warnings The following warnings apply throughout this manual. Read, understand, and follow the warnings before using this equipment. Failure to follow these warnings can result in serious injury. WARNING TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled or swallowed.
  • Page 5 Warnings WARNING FIRE AND EXPLOSION HAZARD Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. Paint or solvent flowing through the equipment can cause static sparking. To help prevent fire and explosion: • Use equipment only in well-ventilated area. •...

  • Page 6: Important Isocyanate (Iso) Information

    Important Isocyanate (ISO) Information Important Isocyanate (ISO) Information Isocyanates (ISO) are catalysts used in two component materials. Isocyanate Conditions Spraying or dispensing fluids that contain isocyanates creates potentially harmful mists, vapors, and atomized particulates. • Read and understand the fluid manufacturer’s warnings and Safety Data Sheets (SDSs) to know specific hazards and precautions related to isocyanates.

  • Page 7: Material Self-Ignition

    Important Isocyanate (ISO) Information Material Self-Ignition Moisture Sensitivity of Isocyanates Exposure to moisture (such as humidity) will cause ISO to partially cure, forming small, hard, abrasive crystal that become suspended in the fluid. Eventually a film Some materials may become self-igniting if applied will form on the surface and the ISO will begin to gel, too thick.

  • Page 8: Foam Resins With 245 Fa Blowing Agents

    Important Isocyanate (ISO) Information Foam Resins with 245 fa Changing Materials Blowing Agents NOTICE Some foam blowing agents will froth at temperatures Changing the material types used in your equipment above 90 °F (33 °C) when not under pressure, requires special attention to avoid equipment damage especially if agitated.

  • Page 9: Theory Of Operation

    Theory of Operation Theory of Operation Gun Triggered (Fluid Spraying) Gun Detriggered (Air Purging) Shuttle valves (S) move forward, shutting off purge air Shuttle valves (S) move back, shutting off fluid flow. flow. This opens up fluid flow, allowing fluid to flow This opens up purge air flow, allowing purge air to flow through mix chamber nozzle (N).

  • Page 10: Component Identification

    Component Identification Component Identification Ref. Description Ref. Description Piston Safety Lock A Side Fluid Valve (ISO) Gun Fluid Manifold B Side Fluid Valve (RESIN) Mix Chamber Air Cap Manifold Check Valves Air Hose Quick Coupler Fluid Inlet Swivels (A Side Shown) Muffler Trigger Gun Body...

  • Page 11: Installation

    Installation Installation Grounding 3. Tighten air cap with nut driver to fully seat mix chamber. The equipment must be grounded to reduce the risk of static sparking. Static sparking can cause fumes to ignite or explode. Grounding provides an escape wire for the electric current.
  • Page 12 Installation 3. Connect A (ISO) and B (RESIN) fluid hoses to Fluid 6. Connect the Fluid Manifold (M) to the gun and Manifold (M). tighten bolt (12) to secure the manifold. 7. Connect the Air Whip Hose (V) to the gun by 4.

  • Page 13: Convert Gun To Air Purge

    Installation 11. Test spray onto cardboard. Adjust pressure and 5. Make sure the o-rings (2k) and (2d) are installed on temperature to get desired results. the air purge air piston and lubricated. Install the air purge air piston. The piston shaft is keyed for proper assembly.

  • Page 14: Operation

    Operation Operation Pressure Relief Procedure 3. Disengage the piston safety lock (L). See Piston Safety Lock, page 15. Follow the Pressure Relief Procedure whenever you see this symbol. This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, and ti42489a splashing fluid, follow the Pressure Relief Procedure...

  • Page 15: Piston Safety Lock

    Operation Piston Safety Lock Shut Off Gun with Loss of Air Pressure In the event of loss of air pressure, the gun will continue to spray. To shut the gun off, perform the following steps: High pressure fluid from dispensing devices can pierce skin.

  • Page 16: Clearshot™ Liquid Cartridge Installation/Removal

    Operation ClearShot™ Liquid Cartridge 5. After the cartridge is fully inserted, turn the cartridge 1/4 turn clockwise to lock it into the gun Installation/Removal handle. NOTE: If ClearShot Liquid cartridge removal or installation is difficult, lubricate cartridge o-rings and/or cartridge bore with a few drops of ClearShot Liquid. Water-based lubricants can be used as well.

  • Page 17: Daily Shutdown

    Operation Daily Shutdown 1. Follow the Pressure Relief Procedure on page 14. 2. Remove the Air Cap and Mix Chamber from the gun. 3. Apply grease to FX Fluid Cartridge outlet using the FX fluid cartridge outlet grease tool. Apply grease until grease comes out of the FX fluid cartridge clean-off air port.

  • Page 18: Maintenance

    Maintenance Maintenance Preventative Maintenance Recommended Schedule Maintenance Procedure Daily Clean the Air Cap, page 20 Weekly Inspect Manifold Check Valves, page 21 As Needed Clean Mix Chamber Nozzle, page 18 Clean the Mix Chamber Impingement Ports, page 19 Replace Mix Chamber Seal, page 20 Grease the FX Fluid Cartridge, page 26.

  • Page 19: Remove The Mix Chamber

    Maintenance Remove the Mix Chamber Table 2: Impingement Port Drill Bit Sizes 1. Follow the Pressure Relief Procedure on page 14. Mix Chamber Impingement Port (IP) Drill Bit Size in. (mm) Part Number 2. Remove the Air Cap (C) from the FX Fluid Cartridge FX20RD #76, 0.020 (0.51) by turning the air cap counterclockwise.

  • Page 20: Replace Mix Chamber Seal

    Maintenance Replace Mix Chamber Seal Clean Fluid Manifold 1. Follow the Pressure Relief Procedure on page 14. Clean the fluid manifold fluid ports with compatible solvent and brush whenever they are removed from the 2. Follow the Remove the Mix Chamber, page 19. gun.

  • Page 21: Inspect Manifold Check Valves

    Maintenance Inspect Manifold Check Valves 5. Carefully inspect o-rings. Replace if worn or damaged. 1. Follow the Pressure Relief Procedure on page 14. 6. Liberally lubricate o-rings and reassemble. Use a hex nut driver to tighten. Remove the FX Fluid Cartridge To help prevent injury from splashing fluid, very 1.

  • Page 22: Check Fx Fluid Cartridge Yoke Position For Install

    Maintenance Check FX Fluid Cartridge Yoke 6. Remove the air cap (C). Position for Install 1. Check the FX Fluid Cartridge for proper yoke position prior to installing FX fluid cartridge onto gun. Proper yoke position is when the tabs on the yoke (1) are flush or slightly lower than cartridge air check housing (2).

  • Page 23: Install Fx Fluid Cartridge

    Maintenance Install FX Fluid Cartridge 5. Install Air Cap and Mix Chamber assembly. 1. Ensure gun body face o-ring is installed and well lubricated. 6. Engage the piston safety lock (L). See Piston Safety Lock, page 15. Install FX Fluid Cartridge with Pushed in Yoke Position 2.

  • Page 24: Replace Fx Fluid Cartridge Shuttle Valves

    Maintenance Replace FX Fluid Cartridge 4. Apply pressure pushing the Air Piston forward with thumb. Align the tabs on the FX Fluid Cartridge Shuttle Valves Yoke with the Air Piston and push the FX Fluid Cartridge onto the gun body. 1.
  • Page 25 Maintenance 4. Remove shuttle valves from the FX Fluid Cartridge 6. Liberally lubricate shuttle valves with Fusion by pulling out with the Air Piston. grease. 7. Engage shuttle valve yoke with spare Air Piston. 8. Install shuttle valve and yoke assembly into FX Fluid Cartridge by pushing shuttle valve and yoke assembly in with spare air piston.

  • Page 26: Grease The Fx Fluid Cartridge

    Maintenance Grease the FX Fluid Cartridge 9. Remove the Air Cap and Mix Chamber assembly from the FX Fluid Cartridge. 1. Follow the Pressure Relief Procedure on page 14. 10. Apply grease to the FX Fluid Cartridge Outlet using the FX Fluid Cartridge Outlet grease tool. Apply 2.

  • Page 27: Flush Gun

    Maintenance Flush Gun 3. Remove grease fitting (55) from Flush Manifold (Z) and install the adapter fitting (56). To avoid fire and explosion, always ground equipment and waste container. To avoid static sparking and injury from splashing, always flush at the lowest possible pressure.

  • Page 28: Reinstall Or Replace The Fx Fluid Cartridge

    Maintenance Reinstall or Replace the FX Fluid 6. Open fluid valves (A) and (B). Cartridge 7. Disengage the safety lock (L). See Piston Safety Lock, page 15. Identify the issue with your FX fluid cartridge and 8. Flush with a compatible solvent into a grounded determine next steps.

  • Page 29: Inspect Fx Fluid Cartridge

    Maintenance Inspect FX Fluid Cartridge 4. Check for obstruction on the A side and B side outlets of the FX Fluid Cartridge (Y) with the obstruction check tool. The FX Fluid Cartridge is 1. Follow the Pressure Relief Procedure, page 14. obstructed if check tool does not go into the A or B 2.

  • Page 30: Test Fx Fluid Cartridge Restriction

    Maintenance Test FX Fluid Cartridge Restriction 1. Follow the Pressure Relief Procedure, page 14. NOTICE 2. Disconnect the gun from the Fluid Manifold (M). To prevent possible seal damage in the cartridge, the gun must be in the triggered position before pumping 3.

  • Page 31: Store The Fx Fluid Cartridge

    Maintenance Clean Passages • If grease purges out of the front of the FX fluid cartridge: No obstruction is in the flow path and the FX fluid cartridge should not be replaced. If necessary, clean out passages in gun body and handle with drill bits.

  • Page 32: Inspect The Piston

    Maintenance Inspect the Piston 6. Remove the Air Piston (2). Inspect the piston o-ring (2d) and shaft o-rings (2k). Replace o-rings if worn or damaged. 1. Follow the Pressure Relief Procedure, page 14. 2. Disconnect Air Hose Quick Coupler(D) and remove Fluid Manifold (M).

  • Page 33: Inspect The Air Valve

    Maintenance Inspect the Air Valve 9. Align the Pin on the back of the Air Piston with the Notches in the safety stop of the Air Cylinder Cap and thread Air Cylinder Cap onto the gun body. 1. Follow the Pressure Relief Procedure, page 14. 2.

  • Page 34: Supplied Tool Kit

    Maintenance Supplied Tool Kit • Hex nut driver, 5/16 • Screwdriver, 1/8 blade • Pin vice • Grease gun, with 3 oz grease • Flush manifold • FX fluid cartridge outlet grease tool • FX fluid cartridge inlet grease tool •...

  • Page 35: Troubleshooting

    Troubleshooting Troubleshooting 1. Follow the Pressure Relief Procedure, page 14, before checking or servicing the gun. 2. Check all possible problems and causes before disassembling the gun. NOTICE To prevent cross-contamination in the gun, do not interchange A component (isocyanate) and B component (resin) parts.
  • Page 36 Troubleshooting Problem Cause Solution Loss of round pattern. The mix chamber nozzle is dirty. Clean the mix chamber nozzle. See Clean Mix Chamber Nozzle, page The mix chamber impingement ports Clean the mix chamber impingement are dirty. ports. See, Clean the Mix Chamber Impingement Ports, page 19.
  • Page 37 Troubleshooting Problem Cause Solution Steady air leakage from muffler. The air valve o-rings (8b) are Replace the valve o-rings. See damaged. Inspect the Air Valve, page 33. The piston o-rings (2d, 2k) are Replace the piston o-rings. See, damaged. Parts, page 38. Air leakage from front air valve.

  • Page 38: Parts

    Parts Parts Fusion FX Gun See Detail Views, page 40 for additional parts and detail views. Torque to 25 - 30 in-lb (2.8 - 3.4 N•m). Torque to 30 - 40 in-lb (3.4 - 4.5 N•m). Torque to 125 - 135 in-lb (14.1 - 15.2 N•m). Torque to 22 - 26 in-lb (2.5 - 2.9 N•m).
  • Page 39 Parts Parts List - FX Fusion Gun FX9000 Ref. Part Description Qty. Ref. Part Description Qty. 2000972 HANDLE, fusion fx, cs, overmold 2000973 BODY, air section, fusion fx 2000981 PLUG, breather 2000978 PISTON, cs, complete assembly 2000980 VALVE, spool, fusion fx, assy 2001166 KIT, air piston, CS, w/ o-rings 9❖...

  • Page 40: Detail Views

    Parts Detail Views Ref. Part Description Qty. Ref. Part Description Qty. 2005061 TOOL, cleanout, cartridge (Kit 2000660 MANIFOLD, gun flush quantity 5) 117642 NUT DRIVER, hex, 5/16 117792 GUN, grease, 3 oz. 118575 SCREWDRIVER, 1/8 blade 2004345 KIT, tool, grease 100054 FITTING, grease 2004344 KIT, grease, cartridge...

  • Page 41: Mix Chamber Kits

    Parts Mix Chamber Kits Round Pattern Nozzle Drill Impingement Mix Chamber Kit Nozzle Bit Size Impingement Port Drill Bit (includes drill bit) Orifice Size in. (mm) Port Size Size in. (mm) FX20RD 0.043 0.042 (1.06) 0.021 0.02 (0.51) 0.031 0.0292 (0.74) FX29RD 0.053 0.052 (1.32)

  • Page 42: Check Valve Filter Screen Kits

    Parts Check Valve Filter Screen Kits FX Fluid Cartridge Kits Each kit includes ten filter screens. Part Description Qty. 2000810 KIT, Fusion FX. cartridge, 1pack The gun is shipped with 40 mesh filter screens. 2000811 KIT, Fusion FX, cartridge, 3 pack 2000812 KIT, Fusion FX, cartridge, 5 pack Part...

  • Page 43: Fusion Fx Spare Parts

    Parts Fusion FX Spare Parts 2006566 Kit includes: Fusion FX Air Section Cleanout Shuttle Valve Kits Drills 2001028 2006569 Kit includes 10 shuttle valves. 2001027 Kit includes 2 shuttle valves and 1 shuttle valve yoke. 3A9329C...

  • Page 44: Drill Bit Kits

    Parts Drill Bit Kits For cleaning gun ports and orifices. Illustrations are for 1 in. diameter comparison. Actual length may vary. (25.4 mm) 1 in. NOTE: Not all sizes are used with your gun. (25.4 mm) Drill Bit Size Kit Part Qty. Illustration nominal 249115...
  • Page 45 Parts Drill Bit Size Kit Part Qty. Illustration nominal 2006557 6 0.029 0.74 2007298 6 0.020 0.51 3A9329C...

  • Page 46: Accessories

    248279, 4 oz (113 gram) (Qty. 10) with solvent. Portable for remote flushing. Refer to the Solvent Flush Kit manual. See Related Manuals. High adhesion, water resistant, lithium-based lubricant. SDS available at www.graco.com ClearShot Liquid Grease Cartridge for Gun See MSD060...

  • Page 47: Tip Clean-Out Tool

    Accessories Tip Clean-out Tool Fusion AP Manifold Adapter Block 15D234 2002360 ™ Designed to fit CeramTip internal dome and flat tip slits. Allows Fusion FX gun to fit onto existing Fusion AP/PC manifold. End for Fusion AP Manifold Adapter Mechanica l Purge Block with Hose Bundle End for Air...

  • Page 48: Technical Specifications

    Technical Specifications Technical Specifications Fusion FX Spray Gun Metric Maximum Fluid Working Pressure 3500 psi 24.5 MPa, 245 bar Minimum Air Inlet Pressure 90 psi 0.56 MPa, 5.6 bar Maximum Air Inlet Pressure 130 psi 0.9 MPa, 9 bar Air Flow Range See chart below See, Round Pattern Mix Chambers by Pressure and Flow Typical Flow Rate of Round Pattern Guns...

  • Page 49: Air Flow By Mix Chamber

    Technical Specifications Air Flow by Mix Chamber Air Pressure Mix Chamber Sizes (scfm (m /min)) (detriggered) psi (MPa, bar) FX20RD FX29RD FX34RD FX37RD FX42RD FX47RD FX52RD FX56RD FX62RD 4.11 5.24 5.61 5.98 6.36 6.73 7.11 7.48 8.23 (0.56, 5.6) (.0116) (0.148) (0.159) (0.169)

  • Page 50: Graco Standard Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

This manual is also suitable for:

Fusion fx9001

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