Summary of Contents for Atlanta Attachment Company 1306F
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1306F Model Preliminary Copy Rev.0 November 28, 2023(wr) Technical Manual & Parts Lists Atlanta Attachment Company 362 Industrial Park Drive Lawrenceville, GA 30046 770-963-7369 • www.atlatt.com...
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The materials contained herein are confidential and proprietary information of Atlanta Attachment Company. In addition to any confidentiality and non-disclosure obligations that currently exist between you and Atlanta Attachment Company, your use of these materials serves as an acknowledgment of the confidential and proprietary nature of these materials and your duty not to make any unauthorized use or disclosure of these materials.
Safety Instruction This part of the Instruction Material is provided for the safe use of your equipment. It contains important information to help work safely with the unit and describes the dangers inherent in machinery. Some of these dangers are obvious, while others are less evident.
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The personnel's awareness of the dangers and compliance with the safety regulations should be checked at irregular intervals. Choice and Qualification of Personnel Ensure that work on the machine is only carried out by reliable persons who have been appropriately trained for such work - either within the company, by our field staff or at our office - and who have not only been duly appointed and authorized but are also fully familiar with the local regulations.
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shift. Damage found shall be immediately remedied by a duly authorized person before resuming operation of machine. The machine should only be operated when in perfect working order and when all protective mechanisms and safety equipment, such as detachable protective mechanisms, emergency STOP systems, etc.
Important Notices Reporting and Fighting Fires Read the instructions posted in your factory about reporting fires and the emergency exits. Make sure you know exactly where the fire extinguishers and sprinkler systems are located and how they are operated. Pass on the corresponding information to the firemen when they arrive. Ensure there are enough signs to avoid fire hazards.
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The packaging and machine must immediately be examined for signs of damage in transit. Such damage must be reported to the shipper/transporter within the applicable time limits. Contact Atlanta Attachment Company and/or your transport insurer immediately, if signs of damage are visible. Never operate a damaged machine.
Local Regulations Particular attention must be paid to local and statutory regulations, etc. when installing machines and the plant (e.g. with regard to the specified escape routes). Note the safety zones in relation to adjacent machines. Maintenance General Safety Instructions The machine shall be switched off, come to a standstill, and be secured so that it cannot be switched on again inadvertently before starting any maintenance work whatsoever.
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Repair, Electrical The power supply must be switched off (master switch off) and secured so that it cannot be switched on again inadvertently before starting any work on live parts. Those parts of the machine and plant on which inspection, maintenance or repair work is to be carried out must be isolated from the power supply, if specified.
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Safety Precautions Safety should be a constant concern for everyone. Always be careful when working with this equipment. While normal safety precautions were taken in the design and manufacture of this equipment, there are some potential safety hazards. Everyone involved with the operation and maintenance of this equipment should read and follow the instructions in this manual.
INSTALLATION It is important that the machine operator read this manual and is familiar with all the functions and safety concerns of the unit before Installing and operating. Parts and Components Fig 1 Left door Roll Storage cart Infeed unit Right Door Main Unit...
Machine Specifications Capacity & Production Specs. Production / Through Put 1 -2 pieces per minute 86” wide Max Width of Mattress Max Height under Pressure Roller: 15” wide 1 roll (12” diameter) Roll capacity, bottom 92” Film width: Bottom (inch) Power Requirements Volts 208V-240V -- 3-phase 50/60 Hz...
Options • 11307SA Auto Secondary Roll Pack • 13061395 Raised Mattress Boxing Table • 1306141 - Plastic Roll Carriage • LSC2005 Conveyor System • Extended Loading Table Use in case of no Conveyor System • Pre-fold System Use in conjunction with Auto-Pac™ (1390) with Compression Module...
Set Up • Remove any shipping straps from machine. • Inspect the machine for any damage that may have occurred during shipping. If damage is found, report this immediately to your supervisor. Document the damage and provide details and photographs. •...
Machine Layout A. In-feed Unit C. Main unit 1. Roll Storage Cart. 10. Upper Pressing Platform 2. Plastic Hold Down Bar. 11. Rear Cross Seal 3. Heated Cut Bar. B. Machine Controls D. Output Carriage unit 4. Touch Screen 5. Infeed E-Stop and Power Switch. 6.
Machine Safety The 1306 model roll pack workstation has many powerful drives and mechanisms. ANYONE assigned to operate and/or maintain this machine must be properly trained by an Atlanta Attachment Technician, or a trained and qualified factory mechanic. Operation and/or maintenance of this machine by untrained personnel may result in a serious injury or even death.
Warning 1 The machine makes automatic movements at the beginning of power up that could pinch, crush, or kill a person inside the machine. Also never allow anyone in or on the machine when powering up. In auto mode this machine can start automatically once the In-feed sensor is covered. If the In-feed sensor should fail, in auto mode the machine could start moving without a bed being feed into the machine.
The following references provide information about the LOTO process. Equipment Energy Control Procedure Lockout/Tagout Program Description: Roll Pack Workstation Model: 1306F Locatio Manufacturer: Atlanta Attachment Co. Energy Location Magnitude Control Method...
OPERATION It is important that the machine operator read this manual and is familiar with all the functions and safety concerns of the unit before operating. Individual Components A. Control Panel The Control Panel allows the operator to start and stop the automatic function of the machine, shut off power to the machine in the event of an emergency.
2.1. Machine Set-up Film Loading. The Standard machine comes with a pull-out film roll cart that can handle a 12” diameter x 92” long roll of plastic. The film cart can be loaded two ways. It can be inserted from the left or the right of the machine for loading.
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9. Route plastic as shown in diagram. Load Plastic until it reaches the cut bar location and hold preventing it from slipping off infeed, 10. Refer to Ready Screen and press Operator Functions Button for access to Film Cut/Load Button as shown below Push Button “Film Cut / Load Cycle to manually active this function to clamp plastic.
Machine Screens. The Styles Select Screen is accessed from the Ready Screen. Styles Accessed on Setup Screen. Settings for different bed thicknesses and types can be accessed, viewed, and saved. (Mechanic or higher level) Show all styles Advanced Styles, pages 1, 2 and 3 Push Style Select Menu to Select Styles Push Style Edit Menu or Keypad to Edit Styles Caution: Default Style will return “all”...
Resetting Piece Count System Information Accessed on the Setup Screen(Mechanic or higher level) Security Information Accessed on Setup Screen Factory Default is set to Operator Level...
Seal Bar Temperature Settings Accessed by Advance Settings Page 3 (Mechanic or higher level) Show All Settings Page Maintain a copy for backup and future reference Advanced Manual Information Accessed on Setup Screen (Mechanic or higher level)
Run Modes Accessed on Setup Page(Mechanic or higher level) Manual Mode Use only to manually step through the rolling process Automatic Modes Mode 1 -4: used to preset all processes for styles Pass Thru Mode: Allows product pass through without rolling up Unload Direction: Allows left or right unloading...
Machine Sequence Pressing the start button on the Ready Page will put the machine in automatic mode. Understanding the effects of the settings. (Cont’d) Step 1. The press platform lowers to the lower limit and resets the press position counter then rises to the Packing Height Load Distance setting.
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Step 3. The mattress is pushed into the conveyor belts and the conveyors draw the mattress towards the rolling chamber. The mattress is released by the operator at this time. Step 4. The Pressing start sensor is blocked and pressing belt is lowered to the Air Regulator Pressing Conveyor setting.
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Step 5. The conveyor begins to feed the compressed mattress into the rolling chamber. As the roll becomes more compressed, the platform shifts to the left to maintain the Air Regulator Compression setting Step 6. The conveyor continues to feed the compressed mattress into the rolling chamber. Pack Position Distance 1(Advanced Settings) is met and the pressing platform indexes to the Packing Height Distance 2 position.
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Step 7. The feed start sensor is unblocked and the machine resets the cut bar distance counter. The machine begins counting the Cut Bar Distance setting. Step 8. the Pack Position Distance 2(Advanced Settings) position is met, and the platform moves to the Packing Height Distance 3 position.
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Step 9. The Cut Bar Distance setting is met, and the cut bar and plastic gripper descend to cut the final wrap of plastic used to roll the mattress. The seal bar position counter is reset, and the Seal Bar Position Distance setting begins to be counted. Step 10.
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Step 11. The platform moves to the platform upper limit position and lowers the turn baffle to eject the mattress roll. Step 12. If the unload sensor has not been met, then the ejector finger fire to eject the roll from the turn baffle.
2.2. Machine Operation Machine Start Up 1. Turn main power disconnect switch to ON position. 2. Turn Main Air Valve to the ON position. The pressure on the gauge should be set to 90 PSI. 3. Ensure all E-Stops are disengaged on all 4 corners of the machine. 4.
General Instructions It is important that the machine operator read this manual and is familiar with all the functions and safety concerns of the unit before operating. 2.3. General Operation ATTENTION: DO NOT USE ANY SHARP OBJECTS TO TOUCH THE SCREEN The graphics images presented on the touch screen show "3-dimensional"...
Available Menus The following is a summary of functions available for the Machine Operator. 1306F – Main Screen The normal operation of the machine is controlled from the main 1306FF – READY screen. From here you can start the automatic cycle and access all machine functions.
Ready to Load Screen. Operator can begin automatic rolling from this screen. Accessed by pressing start from the main screen while machine is up to temperature. FILM LOAD CYCLE: This button actuates the plastic gripper bar to lower and grab the wrapping plastic. NOTE: Be sure hazard tapped area of in-feed table surface is clear of foreign objects and/or body parts before pressing this button.
Style Editing Detailed Method With Descriptions of each Setting(Mechanic or higher level) Press Setup Button on Ready/Home screen Press Advanced Styles Button Press Right Arrow Button for Page 2 or 3 Locate & Press Setting# for change...
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Press left or right arrow button to access # 1 -18 settings for Position, Height, Seal and Cut Press the top of the button for explanation of settings and + / - to change number value...
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Final Pack Heigh(1) Cut Bar Position(2) Seal Bar Position(3) Air Regulator, Compression(18) Start Height(4) Pack Position 1st(10) Pack Position 2nd(13) Pack Position 3rd(16) Packing Height 1st(11) Packing Height 2nd(14) Packing Height 3rd(17...
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Exiting Page 2 will return you to Page 1>>Press Save Active Style Button >Use keypad to Enter Style Number you were making changes to and want to Save those changes. Be sure the Style Number is displayed, if not use keypad to enter and then Press Enter to Save settings.
Shortest Method With abbreviations only for each setting for quick changes to standard styles Press Setup Button on Ready/Home screen Press Show All Styles Button Press Edit Styles Locate and press value to be changed Press + / - to change number>>> then press enter to Save and Exit to go back to Menu...
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Press left or right arrow button to access # 1 -18 settings for Position, Height, Seal and Cut If you need to make additional changes locate the next setting and follow the same previous directions to change and save. When finished with all changes. Press Exit for Previous Screen or Home for Ready...
2.4. Maintenance It is important that the machine operator read this manual and is familiar with all the functions and safety concerns of the unit before operating. General Safety Instructions The machine shall be switched off, come to a standstill, and be secured so that it cannot be switched on again inadvertently before starting any maintenance work whatsoever.
SERVICE All maintenance should be performed by a qualified service technician. 3.1. Mechanical VFD Motor Drives and Settings Down Strap Motor Presser Belt Upper Belt Motor Behind Guard Door Motor Unload Motor Behind Cover Main Belt Motor Behind Access Door VFD Motor Drive Parameters NOTE: All drives are pre-set at factory.
Pneumatic System Main Air pressure regulator AA198-5110 The regulator assembly is located behind the table. The regulator is for the main air pressure, this is normally set to 80 to 90 psi. The purpose of the regulator is to keep the operating pressure of the system (secondary pressure) virtually constant regardless of fluctuations in the line pressure (primary pressure) and the air consumption.
3.2. Electrical All maintenance should be performed by a qualified service technician. Main Power Switch The main power on/off switch is on the side of the machine. It is used to turn the power on to the whole machine. This machine requires 220V-240V Three Phase 50 Amps.
3.3. Standard Modules Program Module…4080-150 It stores the program information. It is also used to load program modifications or updates. For update procedures please refer to next chapter. Memory Module….4080-970 Stores the unique data required to operate this particular machine. such as serial number, original factory parameters, etc.
Troubleshooting Help Screen… On board Explanations Help or detailed explanations are accessed by holding a button (actual name of function) and upon release will display information, which describes the function. Error Messages Cut Bar Temperature Error- Low Seal Bar Temperature Error- Low Air Pressure Air pressure - Low Missing Module Error...
Others Below are several random examples of on-board self-diagnostics screens for reference only. Most error or troubleshooting screens will not be visible or may never become visible unless an issue becomes present. Help or details are listed on each screen.
Company. In addition to any confidentiality and non-disclosure obligations that currently exist between you and Atlanta Attachment Company, your use of these materials serves as an acknowledgment of the confidential and proprietary nature of these materials and your duty not to...
130611195 Cabinet, Electrical Controls AAC Drawing Number 13061195 Rev...
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I TEM PART NUMBER DESCRI PTI ON 13061068 PLATE, GLAND, CABI NET, REAR BTM 13061116 CABI NET, 1306D GENERI C, 13061193 PLATE, GLAND, CABI NET, REAR BTM 13061196 PANEL ELECTRI CAL CONTROL1306E 13061197 SBUS ASSEMBLY, 1306D, DF, E 1306EN-WD1 DI AGRAM,WI RI NG,CONT.BOX, POWER 1306E-WD2 DI AGRAM,WI RI NG, SBUS 13901036...
1306096 Load Table Assembly AAC Drawing Number 1306096 Rev 24...
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1306096 parts list ITEM QTY. PART NUMBER DESCRIPTION 0411-1063 ROD, THREADED, 5/8-11 X 5 0411-3708 NUT PLATE,BOX MOUNT 0411-3709 LOCK PIN 1306098 HEATER RACK GUIDE 1306099 RACK GEAR 12P 14.5PA 24"L 1306100 BALANCER CONNECTING ROD 1306103 FRONT BALANCER BRACKET 1306104 COVER PLATE GEAR BOX 1306105 GEAR BOX COVER...
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1306096 parts list continued ITEM QTY. PART NUMBER DESCRIPTION 1306640 CLEVIS, M16X1.5 1306648 PLATE,FINGER,8 CLAMP 1306828 SPACER,BRACKET,CYL 1368286 BRACKET,SWIVEL ARM 13901054 BUTTON BOX, E-STOP/RESET 13901328 MOUNT, HMI, PC DISPLAY 1961-181 KEY, 3/16 X 1.00L TOUCHSCREEN. 10", SUB ASSEMBL 4082105 4082105B HMI BACKING PLATE, EEE10TSM AA1983201FU0311 FLOW CONTL 3/8UNIFIT X3/8 AACSU63X400...
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1306096 parts list continued ITEM QTY. PART NUMBER DESCRIPTION NNJM16X1.5 NUT,JAM,M16 RM44084HD ROLLER,CONV,2.5"DIA,11ga RM44084SG ROLLER, 2.5"DIA, 80.5 L, SNGL GRV SSAS024128 SHULDER BOLT 3/8 X 2.0L SSBC90024 8-32X3/8 BUTTON CAP SSBC98024 10-32 X 3/8 BUTTON CAP SC SSBC98048 10-32 X 3/4 BUTTON CAP SC SSHC01032 1/4-20 X 1/2 HHCS SSHC01192...
13061220 Motor Assembly, Off-Load Pusher AAC Drawing Number 13061220 Rev 1 QTY. I TEM PART NUMBER DESCRI PTI ON 1306005 RETAI NER,SHAFT,GEARBOX 13061206 TROUGH, REI NFORCED, MOTOR MOUNT 13061207 SHAFT,EJECTOR,RV50 13061208 KEY STOCK,8MMX7MMX3.25I N 13453507 KEY,1/4X1/4X7/8L, TOOL ST MMH4026X1 SPROCKET,#40,26HT,1"B MMRV5030D80 GEARBOX,WORM,RV50,30:1 MMYS801455 MOTOR,.55KW,I EC,B5,D80...
13061325 Pusher, Paddle Assembly AAC Drawing Number 13061325 Rev 0 QTY. I TEM PART NUMBER DESCRI PTI ON 13061303 TROUGH, PUSH PAD, REI NFORCED VER. 13061304 TROUGH, PUSH ARM, REI NFORCED VER. 13061458 EXTENSI ON, PUSHER 8" 1306629 MOUNT,BRACKET,PUSHER NNH3/8-16 NUT,HEX,3/8-16 SSFC25080 SCR,FLAT,HD,3/8-16X1-1/4...
13061329 Ejector Arm Mount Assembly AAC Drawing Number 13061329 Rev 0 I TEM # QTY. PART # DESCRI PTI ON 1306025 MOUNT,DRI VE CHAI N 1306026 MODI FI ED THUMB SCREW 13061122 LI MI T SWI TCH TRI GGER / FAI L-SAFE STOPPER 13061331 MOUNT,EJECTOR ARM BBULHFR150 BEARI NG,LI NEAR,1.5 B...
13061351 Sprocket Assembly, Inside AAC Drawing Number 13061351 Rev 0 I TEM # QTY. PART # DESCRI PTI ON 1306027 SPROCKET,#40,26HT,BEARI NG 13061352 BEARI NG MTG, WLDMNT BB1L017 BEARI NG,BALL,.787B MM98409A244 E-RI NG, I NT, 1-7/8 X .068 NNH1/2-13 NUT,HEX,1/2-13 WWFS1/2 WASHER,FLAT,1/2, SAE WWL1/2...
14061245 Sprocket Idler Assembly AAC Drawing Number 14061245 Rev 0 I TEM QTY. PART NUMBER DESCRI PTI ON 14061239 I DLER MTG PLATE 14061241 SPROCKET I DLER SPACER 14061243 SPROCKET COVER SPACER 14061244 SPROCKET I DLER COVER 1406448 I DLER SPROCKET JACK MMHB40A17 SPROCKET, I DLER, 1/P, NNJ5/16-18...
14061270 Pusher Transfer Assembly AAC Drawing Number 14061270 Rev 1 I TEM QTY. PART NUMBER DESCRI PTI ON 14061265 CYLI NDER END MTG BRKT 14061266 NUT PLATE, M6 X 45MM CTC 14061267 CYLI NDER SUPPORT MTG BRKT 14061268 CYLI NDER SUPPORT BRKT AA1982201FU0211 FLOW CONTROL,1/4UNI FI T X 3/8 AACDGC402700 CYLI NDER, AI R, RODLESS...
14061278 Lower Sensor Assembly AAC Drawing Number 14061278 Rev 0 I TEM QTY. PART NUMBER DESCRI PTI ON 1406947 BRKT,PROX EYE 1975-412E PLATE,NUT,4-40X1.09 CTC FFQS18VN6AFF SENSOR,PROXI MI TY SSPS70048 4-40 X 3/4 PAN HD SLOTTED...
TRAINING Check Description Time Hrs. Safety Instructions Installation • Set up • Power On cycle Operation • Individual components • Serial Bus operator label • Operation Description • With / without dustcover • Maintenance Operator Label Service • Lock out tag out •...
Atlanta Attachment Company (AAC) Statement of Warranty Manufactured Products Atlanta Attachment Company warrants manufactured products to be free from defects in material and workmanship for a period of eight hundred (800) hours of operation or one hundred (100) days whichever comes first. Atlanta Attachment Company warrants all electrical components of the Serial Bus System to be free from defects in material or workmanship for a period of thirty-six (36) months.
Declaración de Garantia Productos Manufacturados Atlanta Attachment Company garantiza que los productos de fabricación son libres de defectos de material y de mano de obra durante un periodo de ochocientos (800) horas de operación o cien (100) días cual llegue primero. Atlanta Attachment Company garantiza que todos los componentes del Serial bus son libres de defectos de material y de mano de obra durante un periodo de treinta y seis (36) meses.
VFD Motor Drive Parameters, 56 VFD Motor Drives, 56 Unload Direction, 32 Utility Hookups, 12 Warning, 18 Warranty, 154 VFD Drive Setup, 30 Notes: Atlanta Attachment Company 362 Industrial Park Drive, Lawrenceville, GA 30046 E-mail: Sales@atlatt.com Phone: +1 (770) 9637369...
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Atlanta Attachment Company 362 Industrial Park Drive, Lawrenceville, GA 30046 E-mail: Sales@atlatt.com Phone: +1 (770) 9637369...
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Atlanta Attachment Company Inc. 362 Industrial Park Drive Lawrenceville, GA 30046 Phone: +1 (770) 963-7369 www.atlatt.com Printed in USA Digital Version of this Manual Available at: http://atlatt.com/tech_manuals.php Atlanta Attachment Company 362 Industrial Park Drive, Lawrenceville, GA 30046 E-mail: Sales@atlatt.com Phone: +1 (770) 9637369...
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