Nederman PAK-M Program Manual
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Program Manual
Program Manual
PAK-M
Original program manual
EN
PROGRAM MANUAL
2024-06-18
2130520 (00)

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Summary of Contents for Nederman PAK-M

  • Page 1 Program Manual Program Manual PAK-M Original program manual PROGRAM MANUAL 2024-06-18 2130520 (00)
  • Page 2 PAK-M Trace back information: Workspace Main version a159 Checked in 2024-06-18 Skribenta version 5.6.017.2...
  • Page 3: Table Of Contents

    Table of contents 1 Preface .................................... PAK-M specifics ..............................2 Safety ....................................Classification of important information ......................Overall PAK-M safety ............................3 Electrical schematic overview ............................. 4 System status ................................5 Filter cleaning valve (FCV) ............................6 Vacuum setpoint reference ............................
  • Page 4: Preface

    PAK-M 1 Preface NOTE! • For each variant of PAK-M: Manuals are sep- Thank you for using a Nederman product! arated into User Manuals, Installation and The Nederman Group is a world-leading supplier and Service Manuals, a Program Manual and ac- developer of products and solutions for the environ- cessory manuals.
  • Page 5 It is strictly prohibited to collect material that can undergo dangerous chemic- al or thermal reactions and/or self-ignite. • Each PAK-M system must be dimensioned in- dividually. To ensure that your system will be safe, a risk analysis must be performed for each installation and intended use.
  • Page 6: Electrical Schematic Overview

    PAK-M 3 Electrical schematic overview...
  • Page 7: System Status

    PAK-M 4 System status The status of a control system provides information about its current operation, performance, and whether it is functioning as intended. Status Description Indication lamp status The unit is in OFF mode. The unit can also go into OFF mode if something is wrong, such as if an alarm is activated.
  • Page 8: Filter Cleaning Valve (Fcv)

    PAK-M 5 Filter cleaning valve (FCV) The solenoid valve opens the airflow to the pneumatic piston, which moves the lid on top of the filter upwards, letting in the air with atmospheric pressure to the filter top. This sudden opening of the lid on the top lets in the air with great speed which creates a sudden pressure rise above the filters.
  • Page 9: Vacuum Setpoint Reference

    PAK-M 6 Vacuum setpoint reference The control system is designed to maintain constant pressure (vacuum) across the ducting network. A vacuum sensor measuring point (PID) is placed upstream of the filter (on the dirty side of the filter) providing stable pressure independent of a pressure drop over the main (and secondary) filter.
  • Page 10: Cooling Valve Function

    PAK-M 7 Cooling valve function A cooling valve is used to control and regulate the temperature of the fan’s outgoing air temperature and sup- port vacuum regulation when sudden vacuum increases occur. The below table shows the cooling valve operation principle.
  • Page 11: Settings

    NOTE! To access the keypad with the setting menu, lift the cover off the Vacuum unit. 8.1 Security Navigation path for the security settings: Main Menu → Primary settings → Security PAK-M Settings Name ABB Parameter name/ Description/Range value Security code Unlock this menu Enter the user passcode (by default, “51200000”).
  • Page 12: Motor Settings

    PAK-M 8.2 Motor settings Navigation path for the motor settings: Main Menu → Parameters → Complete list PAK-M Settings ABB Parameter Description/Range Name name/value 99.16 Motor phase order Motor phase order Switches the rotation direction of the motor. This parameter can be used if the motor turns...
  • Page 13: Cleaning Settings

    PAK-M 8.3 Cleaning settings Navigation path for the cleaning settings: Main Menu → Parameters → Complete list → Data Storage PAK-M Settings ABB Parameter Description/Range Name name/value 47.01 Idling mode time Data storage 1 real32 When the pilot signal off-time delay expires, Section 8.4.1 Pilot...
  • Page 14: I/O Settings

    PAK-M 8.4 I/O settings Navigation path for the I/O settings: Main Menu → I/O Settings 8.4.1 Pilot Signal PAK-M Settings Name ABB Parameter name/ Description/Range value Pilot signal DI1: Digital input 1 Pilot signal (Remote Start/Stop) Actual value (read-only) 0 - Pilot signal inactive 1 - Pilot signal active ☑...
  • Page 15: Configurable Input (Factory Is Bin Level Indicator)

    8.4.3 Configurable input (factory is Bin Level indicator) The configurable input is factory-assigned to the bin level indicator (BLI), a sensor installed in the dust bin to de- tect when the bin is full. PAK-M Settings Name ABB Parameter name/ Description/Range...
  • Page 16: Secondary Filter Dp Switch (Dps2)

    Chapter 11 Warning and alarm messages. Preset Off delay time is set to 0s. The bin level indicator is moved to the PLC box, see the PLC settings manual for PAK-M. 8.4.4 Secondary filter dP switch (DPS2) PAK-M Settings Name...
  • Page 17: Warning And Alarm Settings

    PAK-M 8.5 Warning and alarm settings 8.5.1 dP over main filter high Navigation path for the warning and alarm settings: Main Menu → Parameters → Complete list → Fault functions PAK-M Settings ABB Parameter Description/Range Name name/value 31.01 External event 1 P.10.2.3 (Factory de-...
  • Page 18: Secondary Filter Dp High

    PAK-M 8.5.3 Secondary filter dP high Navigation path for the warning and alarm settings: Main Menu → Parameters → Complete list → Fault functions PAK-M Settings ABB Parameter Description/Range Name name/value 31.05 External event 3 P.10.2.5 (Factory de- DI6 delayed status...
  • Page 19: Faulty Temperature Sensor

    PAK-M 8.5.5 Faulty temperature sensor Navigation path for the supervision settings: Main Menu → Primary settings → Advanced functions → Su- pervision PAK-M Settings Name ABB Parameter name/ Description/Range value Faulty temperature Supervision 2 function The faulty temperature sensor alarm detects a...
  • Page 20: Faulty Vacuum Sensor

    PAK-M 8.5.6 Faulty vacuum sensor Navigation path for the supervision settings: Main Menu → Primary settings → Advanced functions → Su- pervision PAK-M Settings Name ABB Parameter name/ Description/Range value Faulty vacuum sensor Supervision 3 function The faulty vacuum sensor alarm detects a vacuum...
  • Page 21: Timed Functions

    PAK-M 9 Timed functions The base entity of the timed functions is called a timer. A timer can be active based on the time of the day, day of the week, and season of the year. In addition to these time-related parameters, the timer activation can be influenced by so-called days of excep- tion (configurable as holidays or workdays).
  • Page 22: Backup And Restore

    PAK-M 10 Backup and restore You can make backups of the settings manually to the assistant control panel. The assistant control panel also keeps one automatic backup. You can restore a backup to another drive, or a new drive replacing a faulty one.
  • Page 23: Warning And Alarm Messages

    PAK-M 11 Warning and alarm messages If a warning is activated, a problem needs to be corrected, but the unit continues to work. If a warning message is displayed, the light in the standby/running button flashes one second on, and one second off.
  • Page 24 PAK-M Code Warning / Fault Cause What to do PLC fault (message avail- PLC box general fault. able when PLC box is To see the fault details, used). check PLC display. A983 The secondary filter is Replace the filter. clogged.
  • Page 25 PAK-M Code Warning / Fault Cause What to do A492 The measured temper- Check the exhaust air ature has exceeded the temperature and ensure warning temperature, that the filter cooling cooling valve should be valve is not broken. Check open, cleaning valve the compressed air pres- should be open.
  • Page 26 Warning / Fault Cause What to do chapter faulty temperat- temperature drops below ure sensor). 110°C. The temperature read- Contact Nederman tech- ing settings have been nical support. changed. 80B2 The vacuum sensor (PID) Measure the sensor out- is malfunctioning or the...
  • Page 27 www.nederman.com...

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