Nederman PAK-M Installation And Service Manual
Vacuum and control unit
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Also See for PAK-M:
- Program manual (27 pages) ,
- User manual (26 pages) ,
- Installation and service manual (25 pages)
Related Manuals for Nederman PAK-M
Summary of Contents for Nederman PAK-M
- Page 1 Installation and Service Manual Vacuum and Control unit PAK-M Original installation and service manual INSTALLATION AND SERVICE MANUAL 2024-05-28 2130516 (00)
- Page 2 PAK-M Trace back information: Workspace Main version a152 Checked in 2024-05-28 Skribenta version 5.6.016...
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Page 3: Table Of Contents
PAK-M Table of contents Figures ..................................... 1 Preface and safety ................................ PAK-M specifics ..............................Overall PAK-M safety ............................2 Installation ..................................Transport and delivery check ........................... Pre-installation ..............................2.2.1 Indoor installation requirements ...................... 2.2.2 Outdoor installation requirements ....................Main installation .............................. -
Page 4: Figures
PAK-M Figures... - Page 5 PAK-M 218 mm (8.6") 155 mm (6.1") 586 mm (23.1") 632 mm (24.9") 11 mm (0.4") 530 mm (20.9")
- Page 6 PAK-M 500 mm 500 mm (19.7") (19.7")
- Page 7 PAK-M...
- Page 8 PAK-M...
- Page 9 PAK-M...
- Page 10 PAK-M Capacity Shaft power...
- Page 11 PAK-M Cooling valve cylinder (TAV50) CS01 EV03 Cooling solenoid valve Ø6 rapid fitting 6-10 Bar Ambient temperature derating...
- Page 12 PAK-M Altitude derating...
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Page 13: Preface And Safety
Nederman representative immediately. 1.1 PAK-M specifics The Vacuum and Control unit can be used as a standalone vacuum source or be part of a complete PAK-M fitted with different dust separators, filters and accessories. PAK-M comes in three main configurations: A stand alone Vacuum and Control unit. -
Page 14: Installation
PAK-M shall be anchored to a hard, level and firm foundation. A general example would be a reinforced concrete foundation at least 190 mm (7,5 in) thick. When calculating for foundation or supporting structure the following... -
Page 15: Indoor Installation Requirements
Refer to the correct manual in case of missing information. • If the Vacuum and Control unit is used as a part of a PAK-M installation with a Nederman Dust Separat- or, the separator information can be found in the Dust Separator manual. -
Page 16: Duct Installation
"flush valve", a high amount of air will flush the system clean. • Do not connect several PAK-M or other vacuum sources to the same duct system. This will cause errors in the vacuum regulation and undesired behaviour. -
Page 17: Secondary Earthing, Pe
• As new ducts may contain dirt/particles/debris, the compressed air duct should be blown clean before con- necting PAK-M. • A compressed air filter must be installed to ensure safe operation of PAK-M. A main valve that bleeds the re- maining pressure should be installed. -
Page 18: Main Parts
Nederman is prepared for Nederman accessories and customer connections. The installation of accessories, extra equipment, and functions are described in the manual for each product and according to the electrical diagrams that came with it. Consult your local Nederman representative for avail- able accessories. - Page 19 PAK-M Vacuum and Control unit Ambient temperature range (standard) -15 – +30 °C (5 – 86 °F) Max ambient temperature (derated) +45 °C (113 °F) Process air temperature -15 – +60 °C (5 – 140 °F) Max exhaust air temperature 120 °C (248 °F)
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Page 20: Service And Maintenance
Vacuum and Control unit is running normally without any warnings. WARNING! Risk of explosion Before performing any grinding, welding or other hot works on PAK-M, stop operation and clean all parts in contact with dust. CAUTION! Risk of equipment damage •... -
Page 21: Checking The Cooling Valve
WARNING! Risk of electric shock • Contact Nederman if the VFD needs service. • Always use a VFD from Nederman with correct program and settings. • VFD spare parts should be fitted by a competent person. • The VFD is not to be opened until five minutes after the supply voltage has been disconnected. The ca-... -
Page 22: Internal Parts
• VFD settings are described in the Program Manual. • The VFD manual is available from the manufacturer. • The Parameter table is a separate document included with the PAK-M documentation. 3.9 Internal parts Access the internal parts by removing the covers. -
Page 23: Capacity Adjustments
Chapter 5 Power consumption. 4.3.1 Ambient temperature derating • DPS2 may also be used if your PAK-M is split Ambient temperatures above 30 °C require a derating and there is ducting between the Dust Separ- of the vacuum level, both for the fan and the VFD. The ator and the Vacuum and Control unit. -
Page 24: Altitude Derating
All pressure drop after the exhaust will be a loss to a complete PAK-M with clean filters and no exhaust the system. Keep the exhaust ducting short and large ducting. P1 is used for PID regulation. Flow is shown in in diameter. - Page 25 PAK-M very hot the Vacuum and Control unit may repeat NOTE! this pulse after about a minute. • The cooling valve helps with cooling for low 4 The Vacuum and Control unit shuts down. VFD will flows by adding a leakage flow of 120-180 show an error message and a reset is required.
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Page 26: Appendix A: Installation Protocol
PAK-M 7 Appendix A: Installation protocol Type (PAK-M, PAK-M DX or PAK-M VAC): Performed by: Date: Art. No.: Serial No.: Control item Comment Transport damages All components delivered Machine label matches the order Required User Manuals included Required Installation and Service Manuals included... - Page 27 PAK-M Control item Comment Measuring tubes, P1, P2 and P3 are functioning Emergency stop works as expected Reset works as intended Vacuum reads expected value Filter cleaning works as intended Temperature reads expected value Date & time is set (if week timer is used)
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Page 28: Appendix B: Service Protocol
PAK-M 8 Appendix B: Service protocol Type (PAK-M, PAK-M DX or PAK-M VAC): Performed by: Date: Art. No.: Serial No.: Control item Comment Radiation heat from surroundings is low Protection from wind, rain, snow, dust, etc. is good Foundation is according to specifications (can with-... - Page 29 PAK-M Vacuum levels Main filter DPS1 set point (kPa): Measured duct pressure (kPa): Secondary filter DPS2 set point, if used (kPa): Measured pressure (P3B/DPS2) at fan (kPa) Vacuum level (PID) setting (kPa): * Compare with max in technical data and installation protocol...
- Page 30 www.nederman.com...
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