Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for EnerSys EZSELECT
Summary of Contents for EnerSys EZSELECT
- Page 1 EZSELECT™ BATTERY SELECTION SYSTEM OWNER’S MANUAL www.enersys.com...
-
Page 2: Table Of Contents
CONTENTS Introduction ................System Components Individual Components ..........Spare Parts ..............Planning / Specifying Job Installation Overview ..........Tools Required ............Power Availability ............Control Box ..............Charger Monitoring Devices (CMD) ......Data Cable Requirements .......... Router Considerations ..........TV Driver Considerations .......... Installation &... -
Page 3: Introduction
Control Box. The Control Box prioritises the data to ensure the optimal battery is positioned first in the queue. The EZSelect™ battery selection system displays the next battery to select on a large screen. If the wrong battery is chosen, an audible alarm is activated. This ensures that all batteries and chargers are cycled uniformly, thereby maximising their service life. -
Page 4: System Components
SYSTEM COMPONENTS Individual Components Figure 1: Overview of the EZSelect™ battery selection system components TV Monitor *Source separately Router *(including enclosure) UPS Battery Backup Control Box Mounting Feet iDisplay Touch Screen TV Driver Internal Shouter Power Connection CMD Buses (x2) -
Page 5: Spare Parts
Spare Parts EZS-143 8m Data Cable with one coupler EZS-CB6500EU-16 EZS-161 EZSelect™ battery selection system Control Box 30m Data Cable with one coupler (Max 100 chargers; Max 9 pools) (Minimum 2 per Control Box, bus connection to first CMD) EZS-SU600R... -
Page 6: Planning/Specifying Job
Appropriate Screws Level Screwdriver Wire Cutters & Anchors for mounting Power Availability Component Power Requirements: EZSelect™ Battery Selection System Control Box Voltage: 100-240 VAC Amperage: 1.3A Router Voltage: 100-240 VAC Amperage: 0.6A Layout planning instructions to consider Extension cords can be used temporarily but surge protection is highly recommended for... -
Page 7: Control Box
PLANNING/SPECIFYING JOB Control Box The Control Box should be located in a central • Mount in a visible area, free of obstructions. position with sufficient room for the Router • Keep the component away from water (EZS-ROU1) to also be installed nearby. Be sure sources such as emergency showers and that there is adequate clearance around the sinks. -
Page 8: Installation & Commissioning Service
PLANNING/SPECIFYING JOB Installation & Commissioning Services is designed to not require commissioning by EnerSys , but if EZSelect™ battery selection system ® assistance is required, it is offered by request. Installation videos are also available online. Pre-Installation Checklist Task Status A. -
Page 9: Installation
INSTALLATION System Overview Figure 3: Sample layout of the EZSelect™ battery selection system installation *TV Monitor sources separately PALLET 102 REACH PALLET Status Status History To Do (0) Maintenance Settings CMD Bus 1: CMD Bus 2: Run 50ft (15m) Run 100ft (30m) -
Page 10: Control Box And Cmd Installation
INSTALLATION Control Box & CMD Installation Mount the control box to the wall at eye height Insert the first CMD data cable into one of the available using four screws/anchors and a level. bus sockets on the Control Box. Insert the first CMD data cable into a socket on the first CMD. Mount the CMD with cable ties Connect the next data cable into the other socket. -
Page 11: Ups & Router Installation
INSTALLATION UPS & Router Installation Mount the Router Box near the Control Box and suitable Place the UPS battery backup in the enclosure box, connect it power supply using four screws, suitable wall anchors into power source and plug Control Box power cord into UPS. and a level. -
Page 12: Tv Driver Installation
INSTALLATION TV Driver Installation PALLET REACH Status Status History To Do (0) Maintenance Settings Mount the TV Driver to the wall Connect the TV Driver to the Control Box. using four screws/anchors and a level. *Cable 1: RJ-45 *Cable 2: BOS-244 *Keep the distance between the Control Box and the TV Driver under 2.5m to make sure there’s a good connection. -
Page 13: Labelling The System
Box should match the charger labels making it battery number in that pool. easier for operators to navigate to the correct battery. An example is shown below. PALLET REACH Example of 3-digit organization *Charger labels will be provided with each EZSelect™ battery selection system. -
Page 14: System Configuration
*If you prefer to remove the passcode(s) during installation, leave it blank and click OK. Setting the passcode before leaving site is recommended. #The password(s) can be recovered from EnerSys if lost by contacting the correct regional department with the system ®... -
Page 15: Pools And Chargers Configuration
N.B. This is the number that will be displayed on the TV. It must also match the charger labels. Enter the number to set Charger ID. *This screen will pop up when EZSelect™ battery selection system detects the connected battery. -
Page 16: Volume Adjustment
SYSTEM CONFIGURATION Volume Adjustment Settings Set Volume Good Pick Mispick Sentinel Outputs Display Pools 1 through 9 Good Pick Volume = 3 Message Length Volume Long Mispick Volume = 3 Test Test Pair 1 = 0 + 0 Pair 2 = 0 + 0 Communication Test Link Pools Pair 3 = 0 + 0... -
Page 17: Running The System Dark
SYSTEM CONFIGURATION Running The System In Study Mode To quantify the benefits of the EZSelect™ battery is gathering information but there is no battery selection system, it is suggested that you begin selection guidance provided. This way you can with a benchmark period of two weeks where... -
Page 18: Final Inspection & Testing
FINAL INSPECTION & TESTING CHARGER MONITORING DEVICE (CMD) A solid green LED indicates that the CMD is see the charger ID. If you don’t see the pool and powered and communicating with the control box. charger ID you expected, then the system may be misconfigured. -
Page 19: Cmd List
FINAL INSPECTION & TESTING CMD LIST Lorem ipsum Settings Unassigned Sentinels - Sentinel List Pool # Chg ID Serial # Pool # Reporting Settings Passcode Language 10003 Unknown Maint Mode Passcode Date & Time 2013-08-07 09:42 10155 Unknown 10086 Unknown 0 Total Sentinels Assigned 0 Pools Sentinel List... -
Page 20: Installation Checklist
Test this by clicking “Settings” then “Volume. ” Also select desired volume at this time. 4. Test the upload capabilities of the EZSelect Battery Management System™via the Internet. 5. If the passwords were disabled during installation, reset the Maintenance default password to “11111”... -
Page 21: Operation
OPERATION Selecting The Next Available Battery Keep all batteries plugged in until they are selected charger, when the charger starts and finishes, and unless they are selected for maintenance. The how long the battery is connected to the charger system detects when a battery is connected to the before it is picked. -
Page 22: Touch Screen Display
OPERATION Touch Screen Display Signal showing communication between PALLET display and controller. Next battery to take for each of the pools. REACH *The home screen will automatically display up to 9 pools. Status History To Do (0) Maintenance Settings Status Click on the “To Do”... - Page 23 OPERATION B. History 7 Day Statistics PALLET Zero Available Minimum Batteries Pool Name Selections Mispicks Picks Available PALLET Graph REACH Graph REACH Status History To Do (0) Maintenance Settings Status Click History on Home Screen. Select the Green Button for more detailed batteries The statistics for the last seven days will be displayed.
- Page 24 OPERATION D. Maintenance Enter Settings Passcode PALLET REACH <<< Status History To Do (0) Maintenance Settings Status Click Maintenance on Home Screen Enter the default Passcode 11111 then click OK. to pick batteries that need service. *If you prefer to remove the passcode during operation, refer to Changing Passcodes section.
-
Page 25: System Daily Checks Or Per Shift
SYSTEM DAILY CHECKS /PER SHIFT PALLET Step 1 Check the system Status in the beginning of the REACH day or beginning of the shift. History To Do (0) Maintenance Settings Status Status Step 2 Status Determine if the following conditions exist: Connect Next Battery Batteries... -
Page 26: Operation Checklist
OPERATION CHECKLIST Task Status Quantity Available (If yes) Pool 1: __ Pool 2: __ Pool 3: __ 1. Are there batteries available? Pool 4: __ Pool 5: __ Pool 6: __ Pool 7: __ Pool 8: __ Pool 9: __ List Pools (If yes) 2. -
Page 27: Troubleshooting
TROUBLESHOOTING The Display Shows Dashes Status PALLET Next Battery Batteries Connect No Battery Pool Name Charging Quarantine Unknown Not Charging on Charger Available Connected PALLET REACH REACH Time Since Last Upload Serial Number 2024-04-08 09:31:00 4503e6af 15:26 Status History To Do (0) Maintenance Settings Status... - Page 28 TROUBLESHOOTING B. No Battery Connected The system does not indicate that a battery has been connected. Check if: Status A battery is in the charging slot on the battery rack. Connect Next Battery Batteries No Battery Pool Name Charging Quarantine Unknown on Charger Available...
- Page 29 NOTES...
- Page 30 © 2024 EnerSys. All Rights Reserved. All trademarks and logos are the property of EnerSys expect Unistrut, CE, and UKCA which is not the property of EnerSys. Subject to revision without prior notice. E&O.E. R4-25072024 EMEA-EN-OM-EZSELECT-0724...
Need help?
Do you have a question about the EZSELECT and is the answer not in the manual?
Questions and answers