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Summary of Contents for EnerSys Elitra iON Series
- Page 1 Batteries SERVICE MANUAL www.enersys.com...
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Page 2: Table Of Contents
CONTENTS Introduction ........3 Product Application ......4 Battery Architecture ......4 Pin Configuration ......6 Operator Interfaces ......7 Safety ..........8 Fire Event Guidance ......10 Operational Data and Limits.... 10 Environmental Operation Limits ..10 Handling ..........11 Installation into Industrial Truck .. -
Page 3: Introduction
Refer to the Terms and Abbreviations at the end of this document. For service, contact your sales representative or visit: https://www.enersys.com/en/sales-services/ www.enersys.com Your Safety and the Safety of Others is Very Important You may be seriously injured if you don’t... -
Page 4: Product Application
Elitra™ iON batteries are designed for industrial current carrying capability and truck interface truck traction applications. Any other use is not requirements. Truck harness compliance with permitted. Only EnerSys -approved chargers are to relevant standards shall be confirmed by the truck ®... - Page 5 Low-Voltage Debug Interface Terminal: Debug the cells during operation. interface used for EnerSys service purposes. ® The battery is protected by a functional Low-Voltage Interface Terminals: There are multiple low-...
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Page 6: Pin Configuration
PIN CONFIGURATION Pin Configuration Brown Green/Yellow Black Gray Main Pin - Main Pin + CAN L CAN H Colour : Gray Colour : Black 12V - 12V + Colour : GreenYellow Colour : Brown Plug configuration for charge plug... -
Page 7: Operator Interfaces
OEM industrial truck CAN bus system, which allows full integration of the battery. During operation as the SoC decreases, the operator interfaces will begin to emit an audible Please contact your local EnerSys ® Representative beeping alarm and provide visual warnings when for this option. -
Page 8: Safety
The voltage of an electrical attempt to continue the operation of the battery until system may impact what regulations are applicable. support and direction is provided by EnerSys ® To determine the maximum voltage for this battery, • Do not leave the truck idle in temperatures below see Appendix A: Ratings Table. - Page 9 OEM requirements. operation parameters of the industrial truck or • Only charge this battery with EnerSys -approved ® battery charger. chargers for Elitra™ iON batteries.
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Page 10: Fire Event Guidance
• The permissible relative humidity range is 0-95% range is -4°F (-20°C) to 131°F (+55°C). non-condensing. • The permissible truck operation battery • EnerSys Engineering must verify and approve in ® temperature range is 14°F (-10°C) to 122°F writing operation of this battery in cold storage (+50°C). -
Page 11: Handling
HANDLING & INSTALLATION Handling General Handling Considerations • Unpacking and handling the battery is only allowed • The operational and safety instructions of the lifting by trained personnel that are familiar with the gear manual must be respected. potential risks of lithium-ion batteries and hazardous •... -
Page 12: Operation
INSTALLATION & OPERATION Installation into Industrial Truck (cont.) • After placement of the battery into the truck’s • Only use EnerSys ® -approved fasteners, battery compartment, the technician must ensure connectors, cabling, and plugs with this battery. that the battery is mechanically fixed in the •... -
Page 13: Activation/Deactivation Of Battery
® charging, the charging plug must be connected to systems during transport. the EnerSys -approved charger. Unlike in lead-acid ® batteries, while the battery is installed in the truck, The battery system is equipped with driveaway... -
Page 14: Service And Maintenance
• The exterior of the battery can be cleaned using wear, they need to be replaced. Please contact your warm water and an antistatic cloth. EnerSys Service Representative for all repairs ® • Ensure the battery is deactivated before cleaning. -
Page 15: Troubleshooting
Battery does not provide power to the truck. • Check connectors, auxiliary pins, and CAN cables for • Ensure the battery is turned ON using an operator damage. interface. • Contact your EnerSys Service Representative for ® • Deactivate and reactivate the battery. further troubleshooting steps. -
Page 16: Storage
STORAGE & LABELS Storage During storage, it is recommended to turn the pack During storage, it is not necessary to disconnect the power connection between the industrial truck ON at least every six months to confirm SoC has not dropped below 30% SoC. Recharge to greater than and battery;... - Page 17 LABELS Description of Battery Labels (cont.) This symbol is used to show that this battery must be recycled and contains lithium-ion. This symbol indicates that this battery contains lithium-ion and must not be disposed of as unsorted municipal waste. This symbol indicates that the user must refer to the instruction manual/booklet before use.
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Page 18: Shipping Lithium-Ion Batteries
These requirements are in addition to the standard UN 38.3 criteria. Contact your EnerSys ® Unpacking and packing of batteries shall only be Service Representative for assessment and support performed by electrically trained personnel. -
Page 19: Appendix A: Ratings Table
APPENDIX Appendix A: Ratings Table Nominal Total Ah Configurated Model Number Voltage Voltage (V) Capacity (Ah) Module (kWh) (kWh) Number of Modules 25.55 HAW-24-2.6 HAW-24-5.2 25.55 HAW-24-7.8 25.55 HAW-24-10.4 25.55 10.4 25.55 13.0 HAW-24-13 HAW-24-15.6 25.55 15.6 HAW-48-5.2 51.1 HAW-48-7.8 51.1 HAW-48-10.4 51.1... -
Page 20: Terms And Abbreviations
Refers to activities such as lifting, moving, positioning the battery. Includes connecting and disconnecting the charge and power cables. Maintenance Cleaning the battery and inspection of the battery and connected components (charging cables and user interfaces) for damage. Service Operations performed by Enersys representatives to restore the battery to full performance. ®... - Page 21 NOTES...
- Page 22 NOTES...
- Page 23 NOTES...
- Page 24 © 2024 EnerSys. All rights reserved. Unauthorized distribution prohibited. Trademarks and logos are the property of EnerSys and its affiliates. Subject to revisions without prior notice. E.&O.E. APAC-SR-EN-SM-ELI-ION-0624...
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