EnerSys PRO Series Owner's Manual

EnerSys PRO Series Owner's Manual

Cobra tugger battery handling equipment
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Cobra Tugger
Battery Handling Equipment
OWNER'S MANUAL
www.enersys.com

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Summary of Contents for EnerSys PRO Series

  • Page 1 Cobra Tugger Battery Handling Equipment OWNER’S MANUAL www.enersys.com...
  • Page 2: Table Of Contents

    CONTENTS Introduction ............3 Symbol Identification Chart......4 Danger, Warning, Caution Labels ......5 Truck Front Mounting ........6 Cobra Tugger and Lift Truck Positioning ...7 Operating Instructions ........8 Extraction from the Lift Truck......9 Electromagnet Maintenance ......10 Quick Clamp Assembly (Optional) ....11 Cobra Tugger Drive Mechanism Maintenance .13 Slider Strip Maintenance ........14 Regular Maintenance Checklist ......15...
  • Page 3: Introduction

    Cobra Tugger that may be required by local laws and/or industry standards. Proper instruction and training of all users must be ensured prior to any contact with the battery system. For service, contact your sales representative or call: EnerSys EMEA EnerSys World Headquarters EH Europe GmbH 2366 Bernville Road Baarerstrasse 18...
  • Page 4: Symbol Identification Chart

    SYMBOL IDENTIFICATION H-CBTE-24-24-FM Compartment Width (in) DC Voltage (V) FM-Front Mount/SM-Side Mount Symbol Identification Chart Refer to accompanying Refer to Manual documentation Do not operate without all guards Crush Hazard – Keep Hands Clear and covers in place Entanglement Hazard – From Pinch Point Hazard chain, gear, or pulley Crush Hazard From Falling Load...
  • Page 5: Danger, Warning, Caution Labels

    LABELS Danger, Warning, Caution Labels DANGER! CAUTION! Only certified operators should To reduce the risk of collision, attempt to lift/carry loads with this ensure the unit is positioned for unit. Keep the area under load clear optimal visibility. when operating the unit. Do not attempt to pull loads over Use care when transporting a load 2,500 lbs.
  • Page 6: Truck Front Mounting

    MOUNTING Truck Front Mounting Fork Truck Front Mounting...
  • Page 7: Cobra Tugger And Lift Truck Positioning

    POSITIONING Cobra Tugger and Lift Truck Positioning...
  • Page 8: Operating Instructions

    OPERATING INSTRUCTIONS Operating Instructions Description: Safety shoes, safety glasses, and The Cobra Tugger is a manually propelled, protective clothing are mandatory in electrically powered battery changer that is Battery Rooms. Be sure to wear designed for low-volume applications and them at all times. Rubber gloves, small to medium-sized batteries, such as rubber aprons, and full face shields those found in reach trucks, order pickers,...
  • Page 9: Extraction From The Lift Truck

    EXTRACTION Extraction from the Lift Truck 1. Position the Cobra Tugger in front 3. Raise the Battery Tugger using the of the battery compartment and forklift controls until the rollers support lower the unit so the front rollers are the weight of the battery, and continue approximately 1.27 cm below the to pull the battery into the Tugger.
  • Page 10: Electromagnet Maintenance

    MAINTENANCE Electromagnet Maintenance Electromagnets require very little maintenance to The pulling capacity is greatly reduced when the provide a long useful life. Daily use of a shop towel face of the magnet is dirty. Use care when handling to wipe the magnet face free of debris, grease, oil, the magnet so as not to nick or mar the pulling or other foreign matter will ensure years of service surface.
  • Page 11: Quick Clamp Assembly (Optional)

    QUICK CLAMP Quick Clamp Assembly (Optional) Item Qty. Description Part Number QUICK CLAMP ASSEMBLY BT-QC-7 .5...
  • Page 12 QUICK CLAMP Quick Clamp Assembly (Optional) (cont.) Item Qty. Description Part Number QUICK CLAMP ASSEMBLY BT-QC-7 .5 3-LOBED HAND WHEEL CBS-2471 THREADED ZINC ROD 8" LG CBS-2470-8 JAMB NUT CBS-3980 PLAIN WASHER CBS-1512 7.5” 28”...
  • Page 13: Cobra Tugger Drive Mechanism Maintenance

    MAINTENANCE Cobra Tugger Drive Mechanism Maintenance Item Grease Points # Points Lubricant Part Number Drive Chain TEF-LUBE 2000 Monthly Bearing ‘Rotanium’ Blue Grease 2 Months ATTENTION: • Check monthly and tighten any bolts that have become loose. • Check drive chain tension. There should be no more than 1/2"...
  • Page 14: Slider Strip Maintenance

    MAINTENANCE Slider Strip Maintenance The three (3) slider strips (Number 1) on the floor of If the slider strips are heavily worn, replace them. the Cobra Tugger will require regular maintenance To do this, remove the front slider stop (Number to provide long and useful service (weekly).
  • Page 15: Regular Maintenance Checklist

    Regular Maintenance Checklist Repairs Required Inspection Performed Repairs Performed Completed Date 1. Visual inspection of the unit for damaged or missing parts. 2. Remove the console lid and chain guards. 3. Check all electrical connections for security. 4. Check power drive mounting and sprocket for security.
  • Page 16 © 2024 EnerSys. All rights reserved. Unauthorised distribution prohibited. Trademarks and logos are the property of EnerSys and its affiliates except UL, CE, and UK CA, which are not the property of EnerSys. Subject to revisions without prior notice. E.&O.E.

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