Related Manuals for horsch PT 28
Summary of Contents for horsch PT 28
- Page 1 PT-Next GEN Joker PT 28 / 38 Owner’s Manual Issued March 2016 Serial Numbers: PT-28 SN 320028016001 PT-38 SN 320038016001...
- Page 2 PT Next GEN Joker Owner’s Manual – Version 1.2 06/2019...
- Page 3 PT Next GEN Joker Owner’s Manual – Version 1.2 06/2019...
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Page 4: Table Of Contents
Machine Registration (Important Notice to Dealer/Owner!) ............8 Warranty Guidelines........................9 Machine Registration Form: Customer’s Copy ................11 Machine Registration Form: Dealer’s Copy ................13 Machine Registration Form: HORSCH’s Copy ................15 Delivery Form: DEALERS’s Copy .....................17 Product Specification ........................19 In These Operating Instructions ....................20 Authorized Operators ......................20... - Page 5 Setting the Edge Disc:......................48 Maintenance: ........................49 Maintenance and Servicing .......................50 Cleaning ..........................50 Maintenance Periods ......................50 Storage ..........................50 Lubricating Machine ......................51 Hygiene ..........................51 Exposure to Lubricants ......................51 Service ..........................51 Maintenance Schedule ......................52 www.horsch.com PT Next GEN Joker Owner’s Manual – Version 1.2 06/2019...
- Page 6 Lubrication Points ........................53 Troubleshooting ........................54 Bolt Tightening Torques - Metric Bolts ..................55 Bolt Tightening Torques - Imperial Bolts..................56 Hardware Tightening Information ...................57 Notes: ............................58 Index ............................59 www.horsch.com PT Next GEN Joker Owner’s Manual – Version 1.2 06/2019...
- Page 7 PT Next GEN Joker Owner’s Manual – Version 1.2 06/2019...
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Page 8: Introduction - Safety And Guidelines
Right hand and left hand are determined by facing the direction of forward travel respectively. HORSCH reserves the right to alter illustrations as well as technical data and weights contained in this manual at any time without notice. -
Page 9: Warranty Guidelines
Warranty Guidelines 1. The period of warranty for material defects relating to HORSCH products will be 12 months. In the case of written deviations from the statutory provisions, these agreements shall apply. They shall become effective upon delivery of the machine to the end customer, unless the unit is stored during seasonal months, whereas the machine is not utilized. - Page 10 PT Next GEN Joker Owner’s Manual – Version 1.2 06/2019...
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Page 11: Machine Registration Form: Customer's Copy
I hereby confirm receipt of the Owner’s Manual and Parts Catalog for the above mentioned machine. I have been instructed and informed by a HORSCH factory trained Service Technician / authorized Dealer representative in the operation and functions of the machine, as well as in the safety requirements. - Page 12 PT Next GEN Joker Owner’s Manual – Version 1.2 06/2019...
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Page 13: Machine Registration Form: Dealer's Copy
I hereby confirm receipt of the Owner’s Manual and Parts Catalog for the above mentioned machine. I have been instructed and informed by a HORSCH factory trained Service Technician / authorized Dealer representative in the operation and functions of the machine, as well as in the safety requirements. - Page 14 PT Next GEN Joker Owner’s Manual – Version 1.2 06/2019...
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Page 15: Machine Registration Form: Horsch's Copy
I hereby confirm receipt of the Owner’s Manual and Parts Catalog for the above mentioned machine. I have been instructed and informed by a HORSCH factory trained Service Technician / authorized Dealer representative in the operation and functions of the machine, as well as in the safety requirements. - Page 16 PT Next GEN Joker Owner’s Manual – Version 1.2 06/2019...
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Page 17: Delivery Form: Dealers's Copy
To the best of my knowledge, this machine has been delivered ready for field use and the customer has been fully informed as to proper operation and care. Signed: ................. (Customer) Signed: ................. (Dealer Representative) Date: ..................www.horsch.com PT Next GEN Joker Owner’s Manual – Version 1.2 06/2019... - Page 18 PT Next GEN Joker Owner’s Manual – Version 1.2 06/2019...
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Page 19: Product Specification
The Serial number, along with Model number of the machine, can be found on the Serial Number Tag. HORSCH, LLC has placed a Serial Number Tag (reference picture below) on the machine with the above mentioned information. It is located on the main frame cross member tube directly behind the front hitch, just off center towards the left hand side of each machine. -
Page 20: In These Operating Instructions
For operation and maintenance of this machine, you will need: Snug fitting clothing; no loose articles or strings. • Safety gloves and goggles to protect against dirt and sharp edged machine parts. • www.horsch.com PT Next GEN Joker Owner’s Manual – Version 1.2 06/2019... -
Page 21: Information Regarding Safety
No passengers are allowed to ride on the machine! Do not climb on rotatable parts. Use mounting steps provided for this purpose! Lifting hook; attach lifting tackle (chains, ropes, etc.) here when performing loading work! www.horsch.com PT Next GEN Joker Owner’s Manual – Version 1.2 06/2019... -
Page 22: Operational Safety
Operational Safety The machine must only be put into operation after receiving instructions by employees of the authorized dealer or a HORSCH employee. The machine registration form has to be completed and returned to HORSCH. Road Traffic Safety The valid road traffic regulations are to be observed when traveling on public roads, paths and areas. -
Page 23: Pressure Accumulator
• Check the area around the machine (for children!) before setting off and starting operation of the machine. Ensure sufficient visibility! • Stay clear of the operating range of hydraulically operated parts. • Passengers are not allowed to ride on the machine during operation! www.horsch.com PT Next GEN Joker Owner’s Manual – Version 1.2 06/2019... -
Page 24: Extracting Stuck Machine Safety & Guidelines
Do not wash new machines with a steam-jet or high-pressure cleaner. The paint takes approximately 3 months to cure and could thus be damaged if this time has not yet expired. www.horsch.com PT Next GEN Joker Owner’s Manual – Version 1.2 06/2019... -
Page 25: Hydraulic Function Precautions
Waste oils must be collected and disposed of with local regulations. Never pour used oil in to a sewage system or drains or on to the ground. www.horsch.com PT Next GEN Joker Owner’s Manual – Version 1.2 06/2019... -
Page 26: Tire Information
Verify tightness of all wheel lugs. Torque to – Transport (240 ft.-lbs.), Gauge (170 ft.-lbs.). • Tire Specifications Model Type Brand Series Ply Size Index Rating PT28/38 Transport Firestone Duraforce 385/65D19.5 8800 PT28/38 Gauge Firestone Turf & Field 31x13.5-15 3080 www.horsch.com PT Next GEN Joker Owner’s Manual – Version 1.2 06/2019... -
Page 27: Transport/Installation
• Check air pressure in tires! • Check all hydraulic connections and hoses for correct fastening and function. • Immediately rectify any occurring damage or have it corrected by an authorized dealer! www.horsch.com PT Next GEN Joker Owner’s Manual – Version 1.2 06/2019... -
Page 28: Transport
DO NOT EXCEED A MAXIMUM TRANSPORTATION SPEED OF 20 MPH (32 KPH) DURING TRANSPORTATION. LOSS OF VEHICLE/MACHINE CONTROL CAN RESULT IN SERIOUS PERSONAL INJURY OR DEATH! Front Hitch decal www.horsch.com PT Next GEN Joker Owner’s Manual – Version 1.2 06/2019... -
Page 29: Technical Data
Disc Size: …………………………………… 20’’ x 0.25’’ Depth Control: ……………………………… Electronic, In-Cab Hydraulic control units: ......4 Hitching: …........... Drawbar, CAT IV/V Power requirements: …....... from 400+ HP Hydraulic requirements: …………………… Suggested 2800-3000 PSI www.horsch.com PT Next GEN Joker Owner’s Manual – Version 1.2 06/2019... -
Page 30: Setting/Operation
Apply penetrating oil to backside of hub to lubricate the seal. www.horsch.com PT Next GEN Joker Owner’s Manual – Version 1.2 06/2019... - Page 31 TECTROL MULTI-FETT (Grease) RED NLGI 2 Lithium-Calcium based lubricating grease compound. (See PT-Next GEN Joker Parts Catalog) Further service and repair instructions are noted on the following pages. www.horsch.com PT Next GEN Joker Owner’s Manual – Version 1.2 06/2019...
- Page 32 Assembly, Bearing Blade – 5-Hole www.horsch.com PT Next GEN Joker Owner’s Manual – Version 1.2 06/2019...
- Page 33 Assembly Sequence: Fill hub unit completely with grease. Tapered Roller Bearing should be packed with grease prior to installation! www.horsch.com PT Next GEN Joker Owner’s Manual – Version 1.2 06/2019...
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Page 34: Road Lighting Equipment
* If you’re not getting Depth Control option to power “ON”, you may have to switch 12V+ to Pin 4. 7-Pin Connector Check the road lighting equipment at regular intervals to prevent any other road users from being endangered by negligence! www.horsch.com PT Next GEN Joker Owner’s Manual – Version 1.2 06/2019... -
Page 35: Hitching/Unhitching The Machine
Joker, consider the transport height, especially in case of bridges or low hanging power lines. Hydraulic Hose Connections and Front Hitch Holder CAT V Perfect Hitch CAT V Perfect Hitch NOTICE of Extended Life decal www.horsch.com PT Next GEN Joker Owner’s Manual – Version 1.2 06/2019... -
Page 36: Folding/Unfolding
• Remove the wing lock pins • Unfold and put hydraulic remote into float position • Turn “ON” depth control panel PT-Series Joker Electronic Depth Control Panel PT-38 Joker shown unfolded (rear view) www.horsch.com PT Next GEN Joker Owner’s Manual – Version 1.2 06/2019... -
Page 37: Phasing The Hydraulic Cylinders
5. Begin tillage. Remember to verify proper phasing of the series circuit throughout the work day to guarantee proper operation of the machine and obtain a nice field finish. www.horsch.com PT Next GEN Joker Owner’s Manual – Version 1.2 06/2019... - Page 38 This would identify a defective cylinder with an internal leak. Another method, while in continuous flow, is to listen for blow-by internally to the cylinder. This would identify a defective cylinder as well. PT-Series Joker shown www.horsch.com PT Next GEN Joker Owner’s Manual – Version 1.2 06/2019...
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Page 39: Setting Wing Pressure
– between 300-500 psi. DO NOT EXCEED 500 PSI! Adjust pressure until the machine is level. The pressure gauge will indicate the level of pressure (psi). Gauge showing wing pressure. www.horsch.com PT Next GEN Joker Owner’s Manual – Version 1.2 06/2019... -
Page 40: Depth Setting - Electronic Depth Control
NOTE: If adjusting set point with the machine in the ground, raise the machine past set point and click hydraulic SVC to lower back to set point. PT-Series Depth Control Panel www.horsch.com PT Next GEN Joker Owner’s Manual – Version 1.2 06/2019... -
Page 41: Gauge Wheels
The frame must always rest on the stop screws. The wheels should not lift up the side wings when in operation. Turnbuckle Gauge Wheel Depth Setting Decal Gauge Wheel Adjustable Ratcheting Turnbuckle www.horsch.com PT Next GEN Joker Owner’s Manual – Version 1.2 06/2019... -
Page 42: Leveling Implement
Front Retainer Leveling rod adjusters – One on each wing, and two on main frame, each located centrally over walking tandem tire/wheel assemblies. (See picture below for further reference) www.horsch.com PT Next GEN Joker Owner’s Manual – Version 1.2 06/2019... -
Page 43: Field Operating Instructions
Typical settings are 0-300 psi for previously tilled/soft ground 300-500 untilled/hard ground. If desired pressure is exceeded, place SCV in float and reset pressure. WARNING - DO NOT EXCEED 500 PSI! www.horsch.com PT Next GEN Joker Owner’s Manual – Version 1.2 06/2019... -
Page 44: Rolling Basket Settings
This can overload components of the machine, creating difficulties folding wings, and/or create a hazard on the roads during transportation. Rolling baskets must therefore, always be cleaned before road transportation if they have picked up material. www.horsch.com PT Next GEN Joker Owner’s Manual – Version 1.2 06/2019... -
Page 45: Leaving Field
The bearings and the stub shaft may be shimmed accordingly to minimize the side load. Illustrations below indicate proper shimming technique. Picture above shows round shims. Picture above shows square shim. www.horsch.com PT Next GEN Joker Owner’s Manual – Version 1.2 06/2019... - Page 46 Repeat procedure for each end of the rolling basket and each frame section for the finishing system. For further part illustrations and identification see model year specific parts catalog. For further part information and availability see your nearest authorized HORSCH dealer. www.horsch.com PT Next GEN Joker Owner’s Manual – Version 1.2 06/2019...
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Page 47: Parking The Machine
This will also aid in preventing the machine from sinking in soft soil conditions or wet grounds. Only park the machine on a firm and level surface! www.horsch.com PT Next GEN Joker Owner’s Manual – Version 1.2 06/2019... -
Page 48: Edge Disc
3. To adjust the coulter arm forward or backward on the machine, using the appropriately sized wrenches, loosen and remove the two (2) hex bolts and nuts securing the coulter www.horsch.com PT Next GEN Joker Owner’s Manual – Version 1.2 06/2019... -
Page 49: Maintenance
The Edge Disc hub bearing may be serviced if needed. The procedure is similar to that of the standard coulter disc blades. Bearing Assembly previous in this section for further information. For replacement parts and further part identification see model specific machine Parts Catalog. www.horsch.com PT Next GEN Joker Owner’s Manual – Version 1.2 06/2019... -
Page 50: Maintenance And Servicing
Should the machine not be used for a longer period of time, follow these steps: If possible, store the machine under a roofed area. • • Protect the machine against rust. Only spray with biologically degradable oils, i.e. rapeseed oil. www.horsch.com PT Next GEN Joker Owner’s Manual – Version 1.2 06/2019... -
Page 51: Lubricating Machine
• Oily waste and waste oil have to be disposed of according to the legal regulations. Check with your local Hazardous Waste Material Management facility. Service HORSCH hopes you are completely satisfied with your machine and the HORSCH company itself. Please contact your distribution partner or authorized dealer in the event of a problem. -
Page 52: Maintenance Schedule
At the end of the season Complete machine Carry out servicing and cleaning work Spray the piston rods of the hydraulic cylinders with anti-corrosion agent. NOTE: If Tension Bushings are worn, replace immediately! www.horsch.com PT Next GEN Joker Owner’s Manual – Version 1.2 06/2019... -
Page 53: Lubrication Points
Lubrication Points: Wing Fold Cyl (x4), Wing Pivots (x4) Lubrication Points: Lift Arm Pivots (x16) Lubrication Points: Rolling Basket Arm Pivots (x8) Lubrication Points: Gauge Wheel Hub (x2), Lubrication Points: Lift Wheel Hubs (x8) Turnbuckle (x4) www.horsch.com PT Next GEN Joker Owner’s Manual – Version 1.2 06/2019... -
Page 54: Troubleshooting
Tilt cylinder will not move Depth controller prevents Turn depth controller off. when discs are out of tilt cylinder movement Adjust tilt cylinder. ground. when “Actual Depth” is 0. www.horsch.com PT Next GEN Joker Owner’s Manual – Version 1.2 06/2019... -
Page 55: Bolt Tightening Torques - Metric Bolts
1257 1885 1415 2700 2025 3155 2365 3.00 1075 1775 1330 2100 1650 3000 2350 3500 2750 NOTE: Items with (*) indicate torque in Inch/Pounds. All others in Foot/Pounds. www.horsch.com PT Next GEN Joker Owner’s Manual – Version 1.2 06/2019... -
Page 56: Bolt Tightening Torques - Imperial Bolts
1260 2720 2040 1 1/2 1940 1460 3160 2360 3250 1 1/2 2200 1640 3560 2660 3650 NOTE: Items with (*) indicate torque in Inch/Pounds. All others in Foot/Pounds. www.horsch.com PT Next GEN Joker Owner’s Manual – Version 1.2 06/2019... -
Page 57: Hardware Tightening Information
Tighten plastic insert or crimped steel-type lock nuts to approximately 50 percent of the dry torque value shown in the chart, applied to the nut, not to the bolt head. Tighten toothed and serrated- type lock nuts to the full torque value. www.horsch.com PT Next GEN Joker Owner’s Manual – Version 1.2 06/2019... -
Page 58: Notes
Notes: www.horsch.com PT Next GEN Joker Owner’s Manual – Version 1.2 06/2019... -
Page 59: Index
Torques - Imperial ........56 Torques - Metric ........55 Transport ..........28 Hitching ............ 35 Troubleshooting ........54 Leveling ........... 42 Wing Pressure ..........39 Lubrication Points ........53 Machine Registration ......... 8 Go to Top www.horsch.com PT Next GEN Joker Owner’s Manual – Version 1.2 06/2019... - Page 60 PN 04519230 Ver. 1.2 06/2019 HORSCH, LLC 200 Knutson St. Mapleton, ND 58059 USA (T) 701-532-1000 (F) 701-532-1101 info.us@horsch.com...
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