Related Manuals for horsch Terrano 3,5 FX
Summary of Contents for horsch Terrano 3,5 FX
- Page 1 OPERATING INSTRUCTIONS TERRANO 3/3,5/4/5/6 FX READ CAREFULLY PRIOR TO STARTING UP! KEEP OPERATING INSTRUCTIONS IN A SAFE PLACE! ART.: 80290205 ISSUE: 10/2015...
- Page 2 Designation of machine: Cultivation tool Machine type: Terrano 3 FX from serial no. 34934813 Terrano 3,5 FX from serial no. 34362342 Terrano 4 FX from serial no. 34943589 Terrano 5 FX from serial no. 34952132 Terrano 6 FX from serial no.
- Page 3 I hereby confirm the receipt of the operating instructions and spare parts list for the machine speci- fied above. I have been instructed by an authorized dealer or a Service Engineer from HORSCH in the opera- tion and functions as well as the safety related requirements of the machine.
- Page 5 ..............Road: ..............Town/City: ..............Tel.: ..............Customer No.: Retailer: ..............Address of HORSCH: HORSCH Maschinen GmbH 92421 Schwandorf, Sitzenhof 1 92401 Schwandorf, Postbox 1038 Tel.: +49 (0) 9431 / 7143-0 Fax: +49 (0) 9431 / 7143-9200 E-mail: info@horsch.com Customer No.: HORSCH: ..............
-
Page 6: Table Of Contents
Table of contents Operation .............32 Introduction ...........4 Connecting ...........32 Foreword ............4 Transport position .........32 Notes on representation .........4 Parking ............34 Service............5 Warranty claim processing ......5 Folding ............34 Consequential damage........5 Depth setting ..........35 Hydraulic depth setting (option) ....36 Safety and responsibility ......6 Levelling discs ...........36 Intended use ...........6 Support wheels ..........37... -
Page 8: Introduction
DANGER to the safety notes! Highlights a danger that will lead to death or HORSCH will not assume liability for any dam- severe injury if it is not avoided. age or malfunctions resulting from failure to comply with the operating instructions. -
Page 9: Service
Service Consequential damage HORSCH Company would like you to be completely The machine has been manufactured by satisfied with your machine and our services. HORSCH with greatest care. However, despite the intended use deviations in placing quantity If you encounter any problems, please feel free up to total failure may be caused by e.g.:... -
Page 10: Safety And Responsibility
Safety and Spare parts Genuine spare parts and accessories from responsibility HORSCH have been specially designed for this machine. Spare parts and accessories which are not deliv- The following warnings and safety notes apply ered by us, have not been tested or approved by us. -
Page 11: Qualification Of Personnel
The person has understood the operating ¾ service personnel from HORSCH. This refers to instructions and is able to implement the in- the following activities: formation given in the operating instructions Loading and transport accordingly. -
Page 12: Personal Protective Equipment
Personal protective Clean soil from the folding areas before fold- ¾ ing up. Otherwise there could be damage to equipment the mechanics. If present: Secure the hydraulic cylinders on ¾ Missing or incomplete protective equipment undercarriage and drawbar in transport posi- increases the risk of health damage. -
Page 13: Safety In Operation
Have damage, that could affect safety and ¾ authorized dealer or a HORSCH employee. that cannot be rectified by yourself, rectified The machine registration form must be com- by a qualified expert workshop. - Page 14 Use only appropriate means when searching ¾ specially trained by HORSCH. for leaks. Repair any damage immediately! Oil sprays can cause injuries and fire! Overhead lines Power sockets and connectors on the hydrau- ¾...
- Page 15 Use in the field What to do in case of voltage flashover Voltage flashover generates high electric volt- ages on the outside of the machine. This results DANGER in extreme voltage differences at the ground No passengers are allowed to ride on the around the machine.
-
Page 16: Fertiliser And Dressed Seed
Structural changes and extensions must only ¾ Environmental protection be made in an authorized workshop or by an operator who has been trained by HORSCH. Operating materials such as hydraulic oil, lubri- Comply with country specific instructions for ¾ cants, etc. can damage the environment and the weights, weight distribution and dimensions. -
Page 17: Care And Maintenance
HORSCH for this purpose. Do not clean new machines with a steam jet of a high pressure cleaner. The paint takes approx. -
Page 18: Danger Zone
Danger zone Defective or not correctly fastened electric The area marked red indicates the danger zone ¾ lines can cause electric shocks. of the machine: With the drive still running, machine parts may ¾ rotate or swing out. Hydraulically raised machine parts can lower ¾... -
Page 19: Safety Stickers
Safety stickers Safety stickers on the machine warn of hazards Clean soiled safety stickers. ¾ at dangerous points and are an important part Damaged or illegible safety stickers must be ¾ of the safety equipment of the machine. Miss- replaced immediately. ing safety stickers increase the risk of severe or Provide spare parts with the specified safety ¾... - Page 20 Remaining in the danger zone The pressure accumulator is is only permitted if the safety charged with gas or oil pres- support is in place. sure. Dismantle and repair only in strict compliance with the instructions in the technical manual. 00380252 00380953 Remaining in the danger zone...
- Page 21 Rechte vor. Datum Name (Benennung) 00380953 22.12.2010 Gottschalk Bearb. Terrano 4 FX 2010 Gepr. Norm (Zeichnungsnummer) Blatt © Horsch Maschinen GmbH Änderungen sind untersagt 34009400 00380299 Index Änderung Datum Name Bemaßungen in mm Gewicht (kg): 8862,245 kg 00380135 00380134...
-
Page 22: Instruction Stickers
50 km or 10 hours. Retighten every day. this loading hook during loading. See maintenance overview Loading work only by operators trained by HORSCH! 00380359 Always plug in all hydraulic lines. Otherwise Tighten with the appropriate torque components could be damaged because of interconnected hydraulic functions. -
Page 23: Calculating The Ballasting
Calculating the ballasting Required data: The permissible total weight, the permissible axle loads and the load bearing capacity of the tyres must not be exceeded when mounting or hitching up implements. The front axle of the tractor must always be loaded with at least 20 % of the curb weight of the tractor. - Page 24 1. Calculation of minimum front ballasting 4. Calculation of the actual total weight with rear implement: • (c + d) - T • b + 0.2 • T • b Enter the result of the calculated total weight and a + b V min the permissible total weight from the operating instructions of the tractor into the table.
-
Page 25: Commissioning
These work activities may be carried out only by swinging sideways. persons trained by HORSCH for this purpose. On a trailer or low loader the machine must be ¾ secured with tensioning straps or other means. -
Page 26: Technical Data
Technical data Terrano 3 FX 3.5 FX 4 FX 5 FX Length (m) 4.00 4.00 Working width (m) 3.00 3.50 4.00 5.00 Transport width (m) 3.00 3.50 3.00 3.00 Transport height (m) 2.05 2.05 3.00 3.60 Weight with shear protection (kg) 1,390 1,810 2,200... - Page 27 Terrano 4 FX rigid 4 FX under- 5 FX under- 6 FX carriage carriage Length (m) 3,80 6.95 6.95 7.70 Working width (m) 4,00 4.00 5.00 5.80 Transport width (m) 4,06 3.00 3.00 3.00 Transport height (m) 2,05 3.10 3.60 3.80 Weight with shearing 2.250...
-
Page 28: Type Plate
3490 Lfd. Nr. Stück Benennung Rohmaß Werkstoff Lfd. Nr. Stück Benennung Rohmaß 1 : 20 1 : 20 Maßstab: HORSCH Maschinen GmbH Allgemein- Werkstück- Maßstab: HORSCH Maschinen GmbH Allgemein- Werkstück- Sitzenhof 1 toleranz kanten Sitzenhof 1 toleranz kanten Urheberschutz: Für diese technische Unterlage... - Page 29 Gepr. Gepr. 4000 Norm Norm Für Containertransport müssen die (Zeichnungsnummer) Für Containertransport müssen die (Zeichnungsnummer) Blatt © Horsch Maschinen GmbH © Horsch Maschinen GmbH Änderungen sind untersagt 34009401 Zinkenstiele demontiert werden! Änderungen sind untersagt 34009401 Zinkenstiele demontiert werden! Index Änderung...
- Page 30 Terrano 4 FX undercarriage 7210 7210 7080 2545 7080 2545 Terrano 5 FX undercarriage 7210 7210 7210 2545 2545 2545 7080 7080 7080 Terrano 6 FX max. 7700 2980...
-
Page 31: Design
Design Overview Its design makes the Terrano FX light to pull, The Terrano FX is a universal cultivator for shal- manoeuvrable and rugged. low and deep tillage. The arrangement of the coulter ensures block- Utilising different coulter shapes it is suitable age-free and uniform cultivation;... -
Page 32: Hydraulics
Hydraulics Depth setting with three-point hitching • WARNING Hydraulische Tiefenverstellung Accidental hydraulic movements (e.g. caused ohne Fahrwerk by passengers or children) can lead to severe accidents and injuries! Secure or lock the control units on the tractor. Instruct persons to leave the slewing range of fold- able machine parts. - Page 33 00130980 A5, A6 Hydraulikzylinder DZ 100-45-510 Für diese tec 00130379 A7, A8 Hydraulikzylinder DZ 100-50-205 Landwirts chaft aus Leidenschaft Stand 03.2015 Horsch Masc 00130685 Hydraulikzylinder DZ 120-50-205 00110223 V13, V14 Sperrventil doppelt 90° 3/8 33652601 V25, V26 Drossel 1mm 00110010...
-
Page 34: Lighting
Terrano 6 FX Stand 03.2015 Für diese tech. Unterlage behalten wir uns alle Recht Landwirts chaft aus Leidenschaft Horsch Maschinen GmbH, Sitzenhof 1, 92421 Schwa Hydraulic cylinders Hydraulic cylinder drawbar (only with swinging drawbar hitching) Shut-off valve (only swinging drawbar hitching) -
Page 35: Identification Of Hydraulic Hoses
Identification of hydraulic Aluminium clips hoses The aluminium clips are plugged over the piston rods of hydraulic cylinders. They limit the retrac- tion of the piston rod. This way one can adjust Machine lifting / lowering e.g. the working depth of the machine. 00110681 00110682 00110687... -
Page 36: Operation
Operation Transport position Whenever working on the machine pay WARNING attention to the associated safety notes Danger of traffic accidents from exceeding the in the chapter "Safety and prevention permissible transport width. of accidents" as well as the accident Check the transport width before travel and prevention instructions! ¾... - Page 37 Machines with tractor link arm connec- Machines with three-point hitching tion and manual depth setting 1. Lower the machine completely. 1. Lift out the machine. 2. Fill positions (1) and (2) with clips. Place at least one yellow and one blue chip at position 2.
-
Page 38: Parking
Parking Machines with three-point hitching: 1. Fully unfold the machine, see Folding. For reasons of stability, the machine may be DANGER parked only while unfolded! There is a risk that persons may become 2. Lower the machine to the ground. crushed and severely injured between machine and tractor! 3. -
Page 39: Depth Setting
Depth setting Ratio The ratio of the clips to the working depth is Depth setting of the machine is made via the approx. 1:4. packer at the rear and via drawbar or upper and If the total thickness of the clips placed at (1) is tractor link arm. -
Page 40: Hydraulic Depth Setting (Option)
Setting the depth NOTE Lower the machine in the field. Lift the under- ¾ carriage of machines so equipped all the way. Machines with undercarriage: With deeper ¾ Operate the control unit for depth setting and work setting the packer may collide with the ¾... -
Page 41: Support Wheels
1. Lower the machine until the coulter is posi- NOTE tioned just above the ground. 2. Insert the adjustment lever (1) and secure it Set all discs to the same height. ¾ with the cotter pin. 3. Relieve the pin (2) with the adjustment lever Support wheels and pull it out. -
Page 42: Use In The Field
Use in the field Headland Slowly lift out the machine already during the ¾ Machines with undercarriage and hydraulic last 10 - 15 m before turning. ¾ depth setting: Remove all clips from the hy- Soil may collect on the coulters when the ma- draulic cylinders! chine is lifted out while stopped and a wavy headland may be created. -
Page 43: Assembly Groups
Never open the spring assembly. ¾ If a tine is blocked or jammed by stones etc., ¾ please contact the HORSCH Service. The blockage may give way and the tine jump forward into its normal position. Shearing protection Never stand in front of the tines! - Page 44 Changing the coulter The following must be observed when replac- ing components of the MulchMix, LD and ULD coulter (coulter tips, guide plates, wings): Use only original HORSCH wear items. ¾ Use new screws and nuts with each replace- ¾...
-
Page 45: Levelling Discs
4-hole wing Maintenance Adjustable wings are available for shallow soil The bearings are maintenance-free oil bath or overall cutting of the plants. bearings. The working depth of the wings can be adjusted However, the mechanical seals are sensitive if in relationship to coulter tip. water has entered followed by extended idle times. - Page 46 RollFlex Packer Maintenance: Check packer bearings for tight fit. ¾ Check packer shafts for free rotation ¾ Check packer segments for wear, deformation ¾ and breakage. If so equipped, adjust the scraper as needed. ¾ Cage roller RollFlex Packer Excellent self-cleaning under moist conditions. Consolidation in strips with high mixing effect and a very high levelling potential.
- Page 47 Tyre Packers FarmFlex Packer Tyre Packers FarmFlex Packer Tyres 185/65-15 AS; especially suitable for very Rubber roller with excellent consolidation on light soil with low load bearing capacity. With the medium soils. Leaves a wavy profile. AS-tread it leave a very good, erosion reducing More insensitive to wetness than the SteelDisc surface structure.
-
Page 48: Optional Equipment
Optional equipment Connection 1. Connect the Coupling head "Brake" (yel- Brake system low) first. 2. Then connect the Coupling head "Provi- The machine can be equipped with a pneu- sion" (red). matic or hydraulic brake system. The machine is 3. Release the parking brake. equipped with a parking brake for safe parking. -
Page 49: Hydraulic Brake
In released position the brake lever should touch the fork at the front and the wheels should be able to turn freely. To ensure the function of the valves, anti-freeze ¾ should be mixed into the compressed air. Follow the operating instructions of the tractor! The coupling heads should be closed with blind ¾... -
Page 50: Parking Brake
Parking brake Function of the breakaway brake valve The valve has two positions: DANGER A - operating position B - emergency braking Uncontrolled rolling of the machine can cause severe injuries by crushing or rolling over. Park the machine only on level ground with ¾... -
Page 51: Minidrill
MiniDrill Hydraulically adjustable border discs The MiniDrill small seed unit can be mounted (3 / 3.5 FX / 4 FX rigid) to the Terrano FX with three-point attachment. It consists of hopper, metering drive, fan and electric control module. Use in the field: Lift the machine and extent ¾... -
Page 52: Harrow
Harrow The Terrano can be equipped with a harrow. The harrow loosens and levels the surface and distributes existing harvest residues. With the two bolts (see arrow) in front of and behind the pivot point the harrow movement can be limited upwards and downwards. The front bolt limits the upwards movement and determines the pressure on the harrow. -
Page 53: Maintenance And Servicing
Maintenance and Maintenance Periods Servicing The maintenance intervals are determined by various different factors. Various operating, weather and soil conditions as well as working speeds affect the mainte- CAUTION nance intervals, but also the quality of the lu- Observe the safety instructions for maintenance bricants and cleaning agents used determines and servicing. -
Page 54: Maintenance Overview
Maintenance overview Terrano FX Maintenance location Work instructions Interval After 10 operating hours Retighten all screw and plug-in Due to material settlements or e.g. paint residues be- connections as well as the hydraulic tween screw connections even properly tightened screw connections. -
Page 55: Lubrication Points
Hydraulic hoses NOTE: Lower all hydraulically lifted parts (e.g. wings, packer, undercarriage, etc.) to the ground before performing any work on the hydraulic system. Depressurise the hydraulics on the tractor and implement side. Check the hydraulic hoses regularly for damage (cracks, chafing, etc.). Replace damaged and faulty hoses immediately. - Page 56 Lubrication points with the addition “2x” are located on both sides of the machine in each case. Packer fixation (2x) RollCut packer adjustment fork (2x) Terrano 6 FX...
-
Page 57: Coulter Arrangement
Coulter arrangement The coulter spirals point in different directions to produce good mixing: Guide plate left Guide plate right NOTE Observe the correct direction of installation when replacing coulters! Terrano 3 FX Direction of travel... - Page 58 Terrano 3.5 FX Direction of travel Terrano 4 FX Direction of travel...
- Page 59 Terrano 4 FX rigid Direction of travel Terrano 5 FX Direction of travel Terrano 6 FX Direction of travel...
-
Page 60: Steeldisc Packer - Replacing Discs
SteelDisc Packer - Machines with undercarriage Replacing discs Lower the packer on a suitable underlay. ¾ Fix the packer frame with suitable supports ¾ or similar against lateral swinging. WARNING Open the bearing screws (1). ¾ The discs on the roller are bolted together under Loosen and remove the scraper beam on ¾... -
Page 61: Tightening Torques
Tightening torques NOTE The tightening torques only serve as guide- • lines and are generally valid. Actual data given at the corresponding points in the op- erating instructions have priority. Screws and nuts must thereby not be treated • with lubricant, since this would change the friction value. - Page 62 Inch screws Tightening torques - inch screws in Nm Screw Strength 2 Strength 5 Strength 8 diameter No marks on head 3 marks on head 6 marks on head Inch Coarse thread Fine thread Coarse thread Fine thread Coarse thread Fine thread 12.2 13.5 5/16...
-
Page 63: Waste Disposal
Attention must be paid to all valid regulations. Decommissioning and waste disposal must only be carried out by operators who have been trained by HORSCH. Contact a waste disposal company, if this should be necessary. -
Page 64: Index
Index Accessories 6 Hopper 47 Accident prevention instructions 6 Hydraulic brake 45 Acknowledgement of receipt 4 Hydraulic depth setting 36 Adjustment lever 37 Hydraulic hoses 31,51 Aluminium clips 31 Hydraulics 10,28 Border discs 47 Installation 21 Brake 45 Instruction stickers 18 Brake system 10,44,50 Breakaway brake 45 Lateral wings 40... - Page 65 Ratio 31,35 Technical data 22 Recycling 59 TerraGrip 39,50 Releasing pump 46 Tine holder 50 Retrofits 12 Tines 22,23,39,50 Road transportation 8 Top speed 8 Road travel 10 Torque 18 RollCut Packer 43 Tractor link arm adapter 51 RollFlex Packer 42 Traffic 8 RollPack Packer 42 Transport 8,21...
- Page 67 All details on technical specifications and pictograms are approximate and for information only. Subject to technical product revisions. HORSCH Maschinen GmbH Tel.: +49 94 31 7143-0 Sitzenhof 1 Fax: +49 94 31 7143-9200 92421 Schwandorf E-Mail: info@horsch.com...