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Cart Fill Lid Adjustment ..........................36 Checking Lids for Leaks ........................... 36 Pneumatic System ............................ 37 Hydraulic Fan ............................38 Air System..............................40 Half Width Module ........................... 41 Metering Unit ............................42 Rotors for Various Grain Types ........................43 Roller Seed Rate Charts ..........................44 Roller Replacement ..........................
Right hand and left hand are determined by facing the direction of forward travel respectively. HORSCH reserves the right to alter illustrations as well as technical data and weights contained in this manual at any time without notice.
In the case of deliveries made under the warranty which are subject to the return of the old parts, the warranty claim, together with the old parts, must be returned to HORSCH within 4 weeks after the damage occurred.
I hereby confirm receipt of the Owner’s Manual and Parts Catalog for the above mentioned machine. I have been instructed and informed by a HORSCH factory trained Service Technician / authorized Dealer representative in the operation and functions of the machine, as well as in the safety requirements.
I hereby confirm receipt of the Owner’s Manual and Parts Catalog for the above mentioned machine. I have been instructed and informed by a HORSCH factory trained Service Technician / authorized Dealer representative in the operation and functions of the machine, as well as in the safety requirements.
I hereby confirm receipt of the Owner’s Manual and Parts Catalog for the above mentioned machine. I have been instructed and informed by a HORSCH factory trained Service Technician / authorized Dealer representative in the operation and functions of the machine, as well as in the safety requirements.
Delivery Form: DEALERS’s Copy At the time the machine is delivered, the following checklist is a reminder of information which should be conveyed directly to the customer. Check off each item as it is fully explained to customer. Make the customer aware of all safety precautions that must be exercised while using this machine.
Model number of the machine, can be found on the Serial Number Tag. HORSCH LLC has placed a Serial Number Tag (reference picture below) on the machine with the above mentioned information. It is located on the main frame cross member tube directly behind the front hitch, just off center towards the left hand side of each machine.
In These Operating Instructions The operating instructions distinguish between three different types of warning and safety instructions. The following graphic symbols are used: Important instructions! If there is a risk of injury! If there is a risk to life and limb! It is important that all the safety instructions contained in these operating instructions and all the warning signs on the machine are read thoroughly and understood prior to operation of the machine.
Safety Information Regarding Safety The following warnings and safety instructions apply to all sections in these operating instructions. Carefully read all safety messages in this manual and on the machine safety decals. Keep safety decals in good condition. Replace missing or damaged safety decals. Be sure new equipment components and repair parts include the current safety decals.
Operational Safety The machine must only be put into operation after receiving instructions by employees of the authorized dealer or a HORSCH employee. The Machine Registration Form is required to be completed and returned to HORSCH. Do not make field adjustments while machine is in motion.
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Avoid holes, ditches and obstructions which may cause tractor, cart or seeding tool to roll over, especially on hillsides. Avoid sharp turns on hillsides. Slow down when turning or traveling over rough ground, and when turning on inclines. Shut off tractor and shift to ‘Park’ or set brakes when leaving tractor. Remove key when leaving tractor unattended.
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Wear Protective Clothing Wear close fitting clothing and safety equipment appropriate to the job. Operating equipment safely requires the full attention of the operator. Do not wear radio or music headphones while operating machine. This can impair the hearing of the operator and distract them from their surroundings which could lead to an accident.
Road Traffic & Transport Safety The valid road traffic regulations are to be observed when travelling on public roads, paths and areas. Do not exceed the maximum permissible transportation widths and heights and install road lighting equipment, warnings and safety covers where necessary. Do not exceed the permissible axle loads, tire carrying capacities and total weights, in order to ensure sufficient steering and braking capabilities.
Electrocution can occur without direct contact with overhead electric lines. Always fold wings fully. If wing fold cylinders are removed, chain wings together to prevent accidental lowering. Do not transport with an underweight tractor. Transport only with a properly sized tractor. Refer to ‘Calculating Minimum Tractor Weight for Safe Transport’.
Extracting Stuck Machine Safety & Guidelines Follow proper hooking and towing recommendations below for extracting stuck machines. If damage is incurred to a machine during extraction due to improper procedure, any applicable warranties may be void! • Avoid wet, water logged and muddy ground conditions so as not to get stuck. •...
Installation Instruction of the operator and initial installation of the machine are done by an authorized dealer or HORSCH representative. The machine can be released for operation only after instruction by our service technician or authorized distributor has been completed and the operating instructions have been read and understood.
Configuration and Mode of Operation Description The Panther 60-15 and 40-15 Air Seeder is usually used with a seed wagon after minimal cultivation. Triple Shoot Openers are used together with a fertilizer seed wagon. Here it is possible to apply the fertilizer accurately using an electronically controlled device, which enables it to be placed below the seed during sowing.
Transportation & Installation Transportation The air seeder may only be towed when the cart hopper is empty. Front Hitch decal The maximum speed is 20 mph. • Hitch the air seeder to the tractor. • Connect the hydraulic system. • Fold the wings of the frame and secure.
In order to prevent confusion, the quick couplers should be properly identified. See Connecting Hydraulics to Tractor in this document. Raise the machine, install spacers on to the lifting cylinder and lower the machine on to the 4 inch transportation stops. This relieves the load on the hydraulic system and ensures safe transportation. Connect the Road Lighting System Connect the 7-pin lighting system plug to the socket on the tractor.
Ladder Opening Cover The HORSCH Commodity Cart has been specially developed for HORSCH Seeders. Hydraulic Filling Auger (optional) It can be hitched up either in front of or behind the seeder. The electronic Drill-Manger System controls and monitors Dual Tires...
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Small Seeds: Grass, clover, rape. Seed Hopper The Seed Hopper is divided into three separate compartments with a total volume of approx. 500 BU. The compartments are pressurized and must always be kept closed and airtight in order to avoid malfunctions occur- ring.
Cart Fill Lid Adjustment Checking Lids for Leaks Seed rate depends on the cart holding pressure. The fill To make sure that the lid is sealed properly, open the lid lids must be tight enough not to leak air under pressure and coat the seal surface with planter talc or fine soil.
Pneumatic System Figure 4. Pneumatic System The pneumatic system on the Commodity Cart is made up of a hydraulic fan unit, a pressurized tank with three separate chambers and three metering devices fitted with air seed hoses. The fan can be mounted at the front or at the back of the Commodity Cart. The flow of air from the fan is conveyed, via tube, to the Venturi and from there to the main distribution head and the openers.
Hydraulic Fan Figure 5. Hydraulic Fan Schematics Schematic - Hydraulic Fan Schematic - Hydraulic Fan with Torpedo Winch Components: Valve, Selector Hydraulic Motor Check Valve Quick Coupler, Male Valve, Winch Control (Single Spool with relief) Motor, Winch Schematic - Hydraulic Fan with 2 Torpedo Winches 38 | P a g e...
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In order to this, the fan guard must be removed. The The fan generates the air flow which conveys the seed tapered bushing (1) fixes the impeller (2) in position from metering unit to the openers. and simultaneously tightens itself on the drive shaft (3). It is mounted to a hydraulic motor, which is directly driven by the hydraulic system of the tractor.
Air System Figure 7. Air System The Air System is mounted below the metering unit. It connects the metering units to the air system. The seed is fed through the system to the airflow which then conveys it to the main distribution head and the openers. There is a hinged flap attached to the underside of the Venturi.
Half Width Module Half Width Module adjusting bracket bolts. Use these Acutator shown in center position above. to center the door when half width module is in center position. Note: Make sure the move- able door is centered within a 1/16th of the meter divider. After activating the switch left and right on the switch box.
Metering Unit The metering unit comprises of only a few individual components and can be dismantled by hand, without tools. Figure 9. Metering Unit Housing Metering Unit Side Cover with Rape Brushes Emptying Outlet with Sealing Strip Roller with Drive Shaft Side Cover Wing Screw M 8 Canola Brush...
Rotors for Various Grain Types Low rate sunflower & corn High rate sunflower and corn Low rate small grains and fertilizer High rate small grains and fertilizer High rate stainless small grains and fertilizer Hole Depth No. of Size Hole Depth No.
Roller Seed Rate Charts Working Width 40 feet Average Forward Roller Size Speed Seed Quantity Pounds per Acre Roller Name High rate stainless small grains and fertilizer Yellow, High Rate Small Grains and Fertilizer Peas Rotor Black, Low rate small grains and fertilizer Blue, High rate sunflower and corn...
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Working Width 60 feet Average Forward Roller Size Speed Seed Quantity Pounds per Acre Roller Name High rate stainless small grains and fertilizer Yellow, High Rate Small Grains and Fertilizer Peas Rotor Black, Low rate small grains and fertilizer Blue, High rate sunflower and corn Red,Low rate sunflower &...
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Working Width 90 feet Average Forward Roller Size Speed Seed Quantity Pounds per Acre Roller Name High rate stainless small grains and fertilizer Yellow, High Rate Small Grains and Fertilizer Peas Rotor Black, Low rate small grains and fertilizer Blue, High rate sunflower and corn Red,Low rate sunflower &...
Roller Replacement After the Roller has been selected from the table, it must The rubber sealing strip must sit closely against the be installed in the metering unit. roller. Readjust the seal if necessary. Note: When replacing the roller, the seed hopper should be empty.
Roller for Seeding Small Seeds The rollers for seeding small seeds comprise the fluted discs, the spacers and the drive shaft. In order to prevent malfunctions when seeding small seeds, the metering rollers are completely pre-as- assembled in the factory. Roller for Small Seeds Figure 16.
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Functional Test After installation, the roller must be tested for proper operation and true running. For this purpose, switch on the roller as described under “Torsion Test”. The drive motor must run uniformly “true”. No sluggish points must be audible. Figure 18.
“bus” system. It evaluates the information received. The HORSCH Drill Manager is an electronic control The current values can be individually displayed on the unit for seeders and their components. monitor by pressing the appropriate button on the LCD panel.
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Power Input The relevant component or the exceeded limit will be displayed. On Vers. 20 and later versions it is possible to display the “Smart Alarm™” always indicates the most important power input (amps) for the metering drive. alarm if several faults occur simultaneously. This can be useful for troubleshooting and enables The individual “Smart Alarm™”...
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Monitoring the Flap Position with Reference Main On/Off Switch Pointer. The entire system is started via this toggle switch. All components are supplied with power. The computer can The signal for the center position is transmitted to the communicate with the individual components. motor.
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Modules Sensors The following modules can be installed in the drill control The following sensors can be installed in the drill: system. Modules Sensor - Radar Electric Motor Drive Module (seed metering drive) - Radar Sensor metering unit. Metering Drive Speed Sensor - (integrated in electric ½...
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Operation Metering Units/Motor Speed Low-Level Indication This mode shows the speed of up to 5 different metering units or shafts. This system monitors up to five low-level sensors. In this mode, the number and control state of the individual low- MOTOR 1 50.8 level sensors are shown.
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Starting the Metering Roller Manually (Filling Mode): Metering Quantity The metering unit can be started manually to sow field corners. In this case, the metering unit runs for approx. 10 seconds without a speed signal. This mode shows the speed of up to 5 different metering To start the metering unit: units or shafts.
Adjustment of Application Rates The programmed application rates can be adjusted during sowing by using the corresponding switches or the “SCROLL BUTTONS” 3.8 amps Adjustment via the 1 - 2 - 3 toggle switches: The seed rate can be adjusted in % increments during sowing using the corresponding s wi tc hes on the switch box.
Forward Speed Total: Total area 689 Acres: Total area sown 276 acres This mode shows the forward speed and the application rate. If several metering units are connected, these will TOTAL 689 ACRES be displayed one after the other as R1 to R4. PROD 1: 7.4 MPH R1 150 Seed at first metering unit...
Fan Speed Seed Flow Control This mode displays the fan speed. Two separate fan The seed flow control system monitors the flow of seed through the connected seed hoses. 120 seed hoses can speeds can be displayed and monitored. be monitored on each machine. FAN 1 3800 Depending on the setting, the infrared sensors register...
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The alarm is extinguished when the fault has been The further the sensitivity is lowered the larger the quantity remedied or the specified seed rate has been restored. difference until the alarm is activated. The alarm is also displayed if the seed rate is reduced, During the monitoring the sensors are displayed one e.g., if the operating speed is decreased.
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“Show Install” Mode Settings The “Show Install” mode displays all modules and sensors. Select this via the “OK” button. You can browse the list using the scroll buttons. The “Function” button is used to switch to settings mode. SHOW INSTALL All machine and operating data must be entered here.
Start up and drive the 500 ft. DIST 539.2 If the display shows more or less than 500 ft., the value in the menu “Circumference” must be corrected. When you have stopped the tractor and the monitor head says 539.2 ft., use the down arrow to adjust the distance down to 500 ft.
“Calibration” Mode During the “calibration test”, the computer receives the calculation basis it needs to precisely control application. The input value only requires the seed weight taken from the metering unit during the calibration test. Therefore, as much seed as possible should be collected to keep measuring inaccuracies to a minimum.
Seed Calibration: » Place seeds in the hopper (appox. 110 lbs). » Open the Venturi and place at the calibration box Note: Scale read out is in Kilograms, to convert to under the metering unit. See Page 49 (Installing grams multiply by 1000. Calibration Box) 3.04 KG »...
Seed Check Mode The speed range possible is displayed. With this mode, the metering accuracy can be checked SPEED RANGE. 4.2-13 and corrected if necessary. At the same time, the seed is calibrated. The computer counts the revolutions and, on the basis of these, Press “OK”.
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Level 2 Menu Overview Level 2: UNITS METER/US In the second setting level, the machine and application- oriented data are entered and stored. DISTANCE CHECK ? This data is only entered when the machine is installed for the first time and need not be changed again for sowing.
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(metering, speed indication the computer. and area calculations). To do this, a distance of 500 ft. must have been covered Circumference Mode and the two halves compared. The computer receives the radar signals and processes...
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Width Fan Targets/Rev. Mode WIDTH FAN TARGS/REV. The working width of the drill is entered in inches in the The number of speed signals per fan revolution is menu item “Width”. entered in the menu item “FAN TARGETS/REV”. This entry depends on the fan. Fan LOW Mode »...
Calibration Test, Direct Entry The roller used in the calibration test must be installed, otherwise an incorrect seed quantity will be distributed. VR CALIBRATION ? VR CALIBRATION #1 ? If a seed is used repeatedly, only the first calibration test Press “OK”.
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Door for Larger Seeds There is a special seed door for seeding Garbanzo In the photo below you will see the slotted holes that beans that has been modified to accept a 3/16" can be made with a utility knife quite easily so as to stainless steel spacer to move the door away from allow the rubber strip to be lowered away from the the metering unit to reduce the drag and prevent...
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The metering unit is very accurate when adjustments In this schematic of the metering unit you will see are made correctly and the amps shown on the where the stainless steel spacers can be installed monitor head are not exceeding 7 to 9 amps. Erratic and the position to the door after installation.
Assembly Information Assembly Overview Connection of the Sensors to the Modules Motor Seed Flow Sensor Module: Bin Level Sensor Seed Flow Module “A” Radar Adapter Radar Adapter “B” Fan Sensor Metering Drive Motor Dicky John Radar Equipment “A” 2nd Fan Sensor if Dual Air Display Box “B”...
Alarm Signals Speed Signal Missing - Work Signal Present Motor Overload The metering shaft turns sluggishly due to a fault in the If the speed signal fails during sowing, the computer metering unit (defective bearing, or foreign bodies in the switches to an emergency operating program.
Fault Alarms If the connection to a component is interrupted or faulty for more than 8 seconds, an alarm is triggered and the faulty component displayed. The cause of the fault should be remedied immediately. If this is not possible, the drill can be switched off and the module containing the faulty component removed.
Filling Auger Each tank can be filled separately by a hydraulic swivel filing auger mounted on the left side. It consists of an auger tube with a filling hopper and an outlet tube. Figure 26. Filling auger in transportation position. The hydraulic drive is built into the fan hydraulic unit.
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Operation Open the hopper lid on the seed hopper. Remove the safety bolt from the tube lock, grip the auger tube with one hand and open the lock. Figure 30. Control Valve Pour the seeds through the funnel until the tank is full.
The Digi-Star EZ 2000 V is your main read out for the scale system on the 500 BU tank. This can be either mounted on the tank or in the tractor. Figure 31. Scale system cell The scale system must not create a rigid link between the frame and the seed hopper.
Rear Towing Hitch A towing hitch can be fitted to the rear of the Commodity Cart. This makes it possible to tow additional equipment, e.g. for liquid fertilizer, behind the Commodity Cart. Alternately, the Commodity Cart can be hitched up in front of the seeder.
Cart, causing injury or death. A single or Dual Hydraulic Winch Torpedo Hitch can be fitted to the rear of the 500 Cart. This makes it possible to pull additional equipment to the Refer to the Hydraulic Winch Operator’s Manual for stationary positioned cart.
Maintenance Maintenance and Service Follow the safety instructions for servicing and maintenance. Your air seeder has been designed and constructed for maximum performance, operational efficiency and operator friendliness under a wide variety of operating conditions. Prior to delivery, the machine has been inspected at the factory and the dealership to ensure that you receive an air seeder in optimum condition.
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Operator Support Horsch wants you to be completely satisfied with your air seeder. Should you have any problems, please contact your dealer/distributor and Service Technician at any time. In order for us to process technical requests more quickly, we ask you provide specific information about the machine for a better understanding of the issue to better assist you in customer service.
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Final Wheel Bolt Torque IMPORTANT: Using hand tools and a torque wrench is required. To achieve high torque results, final torqueing must be done with the tire on the ground. Checking Wheel Attaching Hardware and Bearings Check the tightness of all wheel hardware and wheel bearings during the first week of operation, and every 200 hours thereafter.
Hitch Adjustment & Maintenance The front hitch of a seed wagon has a few options for hitching to the rear hitch of a planting system. There are typical Thru-Hole Drop Pin type hitches, and Ball Head type hitches. The Thru-Hole type will not require any adjustment or maintenance, except height location desired based on planting system.
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1. Remove the circlips and pins (A) of the hold-down securing it to the casting. 2. Remove the hold-down assembly (B) from the ball carrier casting. 3. By turning the adjusting screw (C) adjust the height of the hold-down as necessary. 4.
Maintenance Schedule A fter firs t operation I ns tructions I nterval Check A ll Hardware Tighten if necessary Lubricate Machine During Operation I ns tructions I nterval Tank Bearing (8) 2 X season Lubricate Machine Filling auger swivel bearing (1) 2 X season Filling auger swivel bearing on joint (1 each) 2 X season...
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Hygiene In the case of prolonged skin contact, lubricants, especially low-viscosity oils, may remove the natural layer of fat contained in the skin, resulting in dryness and possible irritation. It is important to take extreme care when handling waste oil as it may contain other irritants. Vapors given off by cleaning agents and oils are also a potential health hazard.
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• Wash your skin thoroughly with soap and water. • Use special cleaning agents to clean any dirt off your hands. • Never wash oil residue from your skin with petrol, diesel fuel or paraffin. • Avoid skin contact with any oily clothing. •...
The following charts are intended to enable you to quickly remedy any malfunctions. If you are unable to find a particular malfunction in the charts, contact your nearest authorized Horsch dealer for further assistance and customer service.
Do not use these values if different torque value or tightening procedure is given for a specific application. Torque values listed are for general use only. Check tightness of fasteners periodically. Refer to the Maintenance Schedule listed in this manual on the previous pages. Shear bolts are designed to fail under predetermined loads.
Troubleshooting Drill Manager Symptom Problem Solution No power Connect power supply Empty PC display Cable connections on switchbox Switch cable connections wrong way round Metering unit running at max. speed Can only be deactivated at main Motor module defective Replace motor module switch Change scale setting and carry out Rotor range is outside permissible...
Metering System Symptoms Problem Solution Worn sealing strip in metering unit Replace sealing strip Seeding small seeds: Seed quantity not below 3-4 lb/acre Incorrect roller Change roller Calibration test amount incorrectly Test scales and recalibrate weighed Flutes are dirty Clean roller Defective cleaning brush Replace cleaning brush Bridging in hopper...
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Faults and Remedies General Information Servicing: Do not wash the components of the drill control system (modules, sensors) with high pressure hoses! Repairs and Welding Work: Prior to performing any repairs on the drill, particularly on the Drill Manager, the main switch is always to be switched off and the power supply disconnected.
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In General: If problems arise with the seeder control system that you cannot identify, proceed as follows: » Check the list of components in the computer for completeness and compare this with the list of components in the operating instructions. »...
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Faults Problem: No display on the computer monitor. Cause/Remedy: » Check power supply. » Change cable connections to Switchbox. Problem: Metering roller rotates at max. speed and can only be switched off via the main switch. Cause/Remedy: » EMD module faulty. »...
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