Related Manuals for horsch SW 12000 SD
Summary of Contents for horsch SW 12000 SD
- Page 1 07/2011 SW 12000 SD Operating Instructions Read carefully prior to starting up! Keep operating instructions in a safe place! Art.: 80790201 en...
- Page 2 Sitzenhof 1 D-92421 Schwandorf do solely declare that the product HORSCH SW 12000 SD which is the subject of this declaration, fully conforms with the pertinent safety and health requi- rements specified in EC Directive 2006/42/EC. The following harmonised standards and technical specifications were applied for correct interpre-...
- Page 3 I hereby confirm receipt of the operating instructions for the above mentioned machine. I have been instructed by a HORSCH service technician or authorised dealer in the operation and functions of the machine, as well as in the safety requirements.
- Page 5 ..............Road: ..............Town/City: ..............Tel.: ..............Customer No.: Retailer: ..............Address of HORSCH: HORSCH Maschinen GmbH 92421 Schwandorf, Sitzenhof 1 92401 Schwandorf, Postbox 1038 Tel.: +49 (0) 9431 / 7143-0 Fax: +49 (0) 9431 / 41364 E-mail: info@horsch.com Customer No.: HORSCH: ..............
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Page 6: Table Of Contents
Table of contents Introduction ..........4 Setting / Operation ........18 Foreword ............4 Seed and fertiliser hopper ......18 Warranty claims ..........4 Venturi area ..........19 Intended use ..........5 Fan .............19 Consequential damage .......5 Pneumatic system ........21 Authorised operators ........6 Halfside shut-down (option) ......24 Protective clothing ........6 Placing seeds with both hoppers ....24 Re-tightening the fan impeller ....25... -
Page 8: Introduction
"R". Please return these components cleaned and HORSCH will not assume liability for any dam- emptied to HORSCH within 4 weeks together age or malfunctions resulting from failure to with a warranty claim form and precise fault comply with the operating instructions. -
Page 9: Intended Use
Therefore, it is crucial to always check your Genuine spare parts and accessories from machine before and during operation for correct HORSCH have been specially designed for this operation and adequate application accuracy. machine. Spare parts and accessories which are not delivered by us, have not been tested Compensation claims for damages which have or approved by us. -
Page 10: Authorised Operators
Authorised operators In these operating instructions Only those persons who have been authorised The operating instructions distinguish between and instructed by the operator may operate the three different types of warning and safety in- machine. Operators must be at least 16 years structions. -
Page 11: Information Regarding Safety
Information regarding No passengers are allowed to ride on the machine! safety The following warnings and safety instructions apply to all sections in these operating instruc- tions. Safety symbols 00380054 On the machine Read and adhere to the operating Never reach into areas where there instructions before starting up the is a risk of crushing, as long as parts machine! - Page 12 JJKW Maschine Zeichnung Zeichnungsnummer Dateiname Entw. 00384068 1127 sw 12000 sd 00384071 max. 70 bar 00380882 00384070 Attach the scales here when calibrating. The hydraulic circuit "Packer" must only be un- der pressure during road travel In the field it should not be under pressure - switch to floating position.
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Page 13: Operational Safety
The machine must only be put into operation ing pressure to bring the machine to transport after receiving instructions by employees of the position (raising, folding, etc.). authorized dealer or a HORSCH employee. The machine registration form has to be completed 00110683 00110684 and returned to HORSCH. -
Page 14: Accident Prevention
Accident prevention Hydraulic connections Do not connect hydraulic lines to the tractor, In addition to the operating instructions, it is ¾ before both hydraulic systems (machine and important to observe the accident prevention tractor) are de-pressurised. regulations specified by agricultural trade as- The hydraulic system is under high pressure. -
Page 15: Changing Implements
Service and maintenance Changing implements Secure the machine against unintended roll- Ensure that regular tests and inspections are ¾ ¾ ing! always carried out to schedule, as specified Secure lifted frame parts, under which you will in the operating instructions. ¾... -
Page 16: Technical Data
Technical data Execution Drill control: ........electronic Weight: Version SW with filling auger: .... 4.450 kg Metering unit drive: ......electronic Metering quantity: .......0 - 500 kg/ha Axle load: ........... 3.500 kg Tongue load:......... 950 kg Hydraulic fan:......max 5.000 rpm Seed hopper capacity: ...... -
Page 17: Lighting
Lighting 1 - 7 Lighting equipment 7-pin plug Distribution box April 02 Lighting to front right eichnung Zeichnungsnummer Dateiname Entw. Datum Beleuchtung Beleucht.skf Feb 04 Lighting to front left Rear-light, right Rear-light, left 7-pin socket (rear pulling jaw) Plug and cable assignment: No. -
Page 18: Hydraulic System
Hydraulic system L2 L1 SZ SK SZ SK A Hydraulics SW 12000 SD Control Unit Hydraulic coupling Hydr. control valve block Pressure gauge Control unit with flow control valve Three-way valve Pressure gauge Hydraulic fan motor 10. Non-return valve 11. Return line (max. 5 bar) 12. -
Page 19: Transport / Installation
Transport / installation Installation Instruction of the operator and initial installation Higher danger of accident during initial instal- of the machine will be carried out by our service lation. Please pay attention to the notes in the engineers or distributors. corresponding chapters. -
Page 20: Hitching And Unhitching The Machine
Hitching and unhitching the Before you drive with the machine on public roads lift the machine up to make sure that machine coulters and harrow will not touch the ground when driving. Hitching-up the machine Depending on the hitched up machine check No-one is allowed to be between the the warning decals and assemble protective tractor and the machine during hitching. -
Page 21: Connect The Hydraulic System
Connect the hydraulic system Parking the machine Connect the hydraulic system only after it has The drill should be parked in a shed or under a been depressurized on machine and implement roof so that no moisture can accumulate in the side. -
Page 22: Setting / Operation
Setting / Operation Emptying residues To empty residues use a suitable container and The seed wagon is always used in combination open the cover. with a drill. Small quantities can be emptied through the Depending on the hitched machine, combination Venturi area. -
Page 23: Venturi Area
With a three-way valve one can toggle between fan drive and filling auger. Venturi area double pipe SW 12000 SD The cover must be tightly closed during sowing. Calibration For calibration open the cover under the Venturi area and place a container underneath. - Page 24 Adjusting the air quantity The fan air flow needs to be adjusted to the weight and quantity of seed and fertiliser. For this purpose adjust the oil quantity for the fan speed on the flow control valve and thereby match the air quantity to the drill conditions. The seed must thereby not remain in the hoses, but it must also not been blown out of the seed bed.
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Page 25: Pneumatic System
Pneumatic system The pneumatic version is adapted to the drill. In this case a 6" or 8" fan and a hose system 110 or 140 could be installed. Pneumatics e.g. 1. Pneumatic system for drills and fertiliser equipment 2. Pneumatic drills with fertiliser equipment Pneumatik 23924000 1140... - Page 26 For this purpose adjust the valves on both sides Fan rotation speed and flap setting deter- evenly and apply more fan air to the fertiliser. mination After sowing reset the valves again! On the first sowing,with inexperienced operators or with a new seed-/fertilizer combination a "test deposit"should be carried out to determine the required fan rotation speed for the air distribution and for the cross-distribution...
- Page 27 2 x 30 2 x 15 4000 with fertiliser 4200 Coulter Wheat Rape Sprinter NT Seed Fertiliser kg / ha Valve Valve < 150 4000 2 x 30 3000 > 150 4300 Maschine Zeichnung Zeichnungsnummer Dateiname Entw. Datum sw 12000 sd pneumatik aug 11...
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Page 28: Halfside Shut-Down (Option)
Halfside shut-down (option) Placing seeds with both hoppers The seed wagon can be equipped with an elec- The double hopper version can also be con- tric halfside shut-down system. verted for seed placement from both hoppers. In this case the seed and fertiliser quantities are reduced to half in both metering units and Open the flange connections (5) of the pneu- ¾... -
Page 29: Re-Tightening The Fan Impeller
Re-tightening the fan impeller The conical clamp on the hydraulic motor fan drive can become loose due to temperature fluctuations and material deposits on the impel- ler. The impeller can creep along the drive shaft and destroy the fan. The conical clamp should, therefore, be re-tightened after approx. -
Page 30: Metering Unit
Metering unit Roller for seed and fertiliser The HORSCH metering unit consists of only a few individual parts and can be dismantled without tools. Size Colour cm³ yellow - suitable for maize Metering unit - not suitable for beans and solid fertilisers. -
Page 31: Roller Change
Towards the bottom the metering unit is completed by the Venturi area. In the Venturi area the seed is picked up by the air flow. During calibration the seed is taken out of the metering unit through the opening in the Venturi area. -
Page 32: Checking The Sealing Lip
Checking the sealing lip Roller for fine seeds A defective sealing lip or an incorrectly The rollers for fine seeds consist of cell discs, assembled supporting plate causes spacers and drive shaft. metering errors during sowing. In order to avoid malfunction when sowing The sealing lip should not be cracked or fine seed, the cell rollers are completely pre- ¾... - Page 33 On machines with double Venturi area Assembly note and 2 seed towers you may only use Cell discs and spacers are assemble with shims rotors with 2 cell discs.Otherwise the to keep the roller assembly tight, thus ensuring seed is unevenly distributed to the two that no seed will enter between cell discs and halves.
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Page 34: Rape Brushes
Rape brushes Function test After installing a new roller the function and The rape brushes clean the cell discs in the concentricity of the new roller must be checked. rollers for fine seeds. For this purpose switch on the roller as described Before sowing fine seeds the rape brushes must in the section "Calibration test". -
Page 35: Coarse Seeds
Coarse seeds Metering unit with Venturi-type injector For coarse seeds (corn, beans, peas, etc.) a deflector is installed instead of the rape The metering units in machines with normal brushes. hopper and Venturi-type injector are equipped This deflector prevents large seed grains from with a V2A-cover with machined recesses. -
Page 36: Servicing The Metering Unit
Under extreme conditions overpressure can Servicing the metering unit block the seed flow in the hopper. This causes The metering unit does not require any specific seed failure. maintenance. In order to avoid repair related downtimes, both You should therefore always check the metering unit and the drive motor should be the function of the pneumatic system cleaned and subjected to a function test after the... -
Page 37: Checks
Checks Sprinter cultivation tools Are tines, coulters, harrow tines and other ¾ The sowing quality essentially depends on the cultivation tools, wear parts and accessories adjustments and checks made prior to and dur- still in a serviceable state? ing sowing, as well as on regular servicing and Are packer rollers and tumbler bearings in ¾... - Page 38 Metering unit Is the sealing lip in the metering unit still ¾ serviceable? In the case of small seed, have the cleaning ¾ brushes been installed and are they in serv- iceable condition? Have scraper plates been installed for coarse ¾...
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Page 39: Work Instructions
Work instructions Parking the machine In order to avoid damage caused by moisture Working speed the machine should preferably be parked in a With hitched up drills working speeds of up barn or under a roof. 15 km/h can be reached. Keep an eye on the surrounding area This depends on field conditions (soil type, har- when manoeuvring the machine. -
Page 40: Filling Auger
Filling auger The hydraulic drive is integrated in the hydraulic system for the fan. With a three-way valve one With the hydraulic filling auger you can fill both cane switch between fan drive and filling auger. hoppers one after the other and empty these, if required. - Page 41 Slowly swing out the filling auger control unit ¾ (15) and run the auger. (The control unit (15) can also be operated from above at the outlet). Ensure correct sense of rotation! ¾ Fill in seed through the funnel until the hop- per is full.
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Page 42: Brake System
Brake system Hitching The tractor must therefore always be secured The seed wagon may be equipped with a pneu- with the parking brake. matic dual-circuit brake system with spring brake When hitching up connect the pneumatic brake cylinder or with a hydraulic brake system. hose coupling "Brake"... - Page 43 However, the machine must be hitched End of the season up beforehand or secured against roll- For functional safety of the valves, anti-freeze ing by other suitable means. agent should be mixed to the compressed air Driving without brake on public roads (follow the operating instructions of the tractor is prohibited.
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Page 44: Hydraulic Brake
Hydraulic brake The pressure accumulator for emergency brak- ing must be filled before starting to drive during The hydraulic line controls the brake power to initial commissioning or after longer periods of the brake cylinders. standstill. Fully kick down the brake pedal on the tractor for The brake inlet pressure should not exceed this purpose. -
Page 45: Service And Maintenance
Service and maintenance Maintenance intervals The maintenance intervals are determined by many different factors. Follow the safety instructions regarding For instance, not only do the different operating service and maintenance. conditions, climatic conditions, driving and op- erating speeds, dust and type of soil, the seed, Your machine has been designed and assem- fertiliser and dressing used, etc., have an effect bled for maximum performance, economy and... -
Page 46: Lubricating The Machine
Service Lubricating the machine The machine should be lubricated regularly and We at HORSCH want you to be completely satis- each time it is washed with high pressure. fied with your machine and with us. This ensures readiness for use and reduces repair costs and downtimes. -
Page 47: Maintenance Schedule
Maintenance schedule Maintenance overview Pronto 12000 KR After the first few operating hours Work instructions Retighten all screw and plug-in Due to material settlements or e.g. paint residues between screw connections as well as the hydraulic connections even properly tightened screw connections can become connections loose, resulting in loose screw connections and leaking hydraulic connections. -
Page 48: Lubrication Points
Maintenance overview Pronto 12000 KR Warning and safety labels Check presence prior to use at the end of the season Complete machine Carry out servicing and cleaning work Complete machine Spray all metal parts with an oil mist (cover hoppers, plastic materials and rubber elements). -
Page 49: Possible Faults - Remedy
Possible faults - remedy...