Page 1 OPERATING INSTRUCTIONS Leeb 5 / 6 / 8.280 VL Leeb 5 / 6 / 8.300 VL Leeb 5 / 6.280 VN Leeb 5 / 6.300 VN TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS READ CAREFULLY PRIOR TO STARTING UP! KEEP OPERATING INSTRUCTIONS IN A SAFE PLACE! ART.: 60043155 ISSUE:...
Page 3 HORSCH: ..............Confirmation of receipt of machinery Warranty claims become only effective when the first use of the machine is reported to HORSCH Maschinen GmbH within a week. www.horsch.com under SERVICE PARTNERBEREICH an interactive PDF form is available for down- load for this purpose (not available in all languages).
Page 4 EG-Konformitätserklärung HORSCH LEEB Application Systems GmbH Kleegartenstraße 54, D-94405 Landau a. d. Isar erklärt hiermit in alleiniger Verantwortung als Hersteller, dass das nachfolgend genannte Produkt: Selbstfahrende Pflanzenschutzspritze Typ: Leeb 5.280 VN Leeb 5.300 VL Leeb 5.280 VL Leeb 6.300 VL Leeb 6.280 VN...
Page 6: Table Of Contents
Table of contents Introduction ...........8 Type plate .............45 Foreword ............8 Dimensions ...........46 Notes on representation .........8 Weight and tyres ...........47 Service............9 Attachment ..........54 Warranty claim processing ......9 Hydraulics .............55 Consequential damage........9 Lighting ............56 Safety and responsibility ......10 Instruction stickers ........58 Intended use ..........10 Components Chassis .........59 Qualification of personnel ......
Page 7 Mechanical release device......83 Cabin ............97 Mechanical release device folding Access ladder ..........97 boom block / parallelogram and Cabin door ............99 Load Sensing activation .......83 Overview.............100 Mechanical release device spraying Overview roof console ......101 pump and fan..........84 Overview roof console ......102 Mechanical release device of Overview roof console / A-pillar ....103 access ladder ..........84...
Page 8 Display outside temperature ....119 Engine operation ........148 Change temperature unit ......119 Before starting the motor ......148 Adjusting the air flow of the Requirements for motor start ....148 air conditioner .......... 119 Switch on ignition ........148 Malfunction and remedy Start the engine ..........149 Air conditioning system ......120 Shut down the engine .........149...
Page 9 Water systems ..........172 SectionBox (optional) ......206 Water system Basic ........173 Folding the folding boom ......207 Ports ............173 Unfolding ..........208 External control terminal ......173 Folding in ..........208 Water system CCS ........174 Preparation for spraying operation ..209 Ports ............174 Preparing the spraying mixture ....210 External control terminal ......174 Calculating filling / refill quantities ....
Page 10 Cleaning with drained spraying Appendix ...........295 mixture container ........260 Anzugsdrehmoment ........295 Cleaning with filled spraying HORSCH Leeb metering cup .....297 mixture container ........261 Determining the placing quantity in l/ha ...297 Procedure for machines of the Nozzle selection and control ....297 Basic and CCS variants ......261...
Page 12: Introduction
Pay attention Warning notes to the safety notes! These operating instructions distinguish be- HORSCH will not assume liability for any dam- tween three different types of warning notes. age or malfunctions resulting from failure of complying with the operating instructions.
Page 13: Service
• incorrect travel speeds • incorrect setting of the unit (non-observance • HORSCH Company would like you to be com- of setting notes) pletely satisfied with your machine and our services. failure to comply with the operating instruc- •...
Page 14: Safety And Responsibility
Intended use Horsch does not assume any liability for dam- ages resulting from the unintended use of the The machine is intended for the application of machine.
Page 15: Qualification Of Personnel
The person is acquainted with the function of ¾ service personnel from HORSCH. This refers to the machine within the scope of its work and the following activities: is able to assess and avoid any work related dangers.
Page 16: Children In Danger
Children in danger Respirator ¾ Provide effective protective equipment in ¾ Children are not able to assess dangers and may proper condition. behave unpredictably. Children are therefore Never wear rings, bracelets or other jewellery. ¾ especially endangered: Wear the personal protective outfit stipulated in Keep children away from the machine.
Page 17: Safety In Operation
The machine must only be put into operation ¾ the service brake functioning. after receiving instructions by employees of the authorized dealer or a HORSCH em- For road transport the machine must be set to ployee. transport position. The folding boom must be The machine registration form must be com- ¾...
Page 18 If in doubt about the safety-relevant status of Pressure accumulator the machine, e.g. in case of leaking operating The pressure accumulators installed in the fluids, visible damage or unexpected changes hydraulic system are always under pressure. in travel behaviour: Always depressurize the pressure accumulator before starting work on the hydraulics.
Page 19 Maintenance work on the battery requires ap- ¾ specially trained by HORSCH for this purpose. propriate knowledge and proper tools! Keep open fire, burning matches and sparks ¾...
Page 20 If persons need to leave the cabin despite the Ensure sufficient stability of the machine in ¾ voltage flashover, e.g. in case of a potential life- case of longitudinal or transverse inclination threatening risk of fire: when working in uneven terrain. Observe the limit values of the machine.
Page 21: Crop Protection Agents And Liquid Fertiliser
The water quality (the water hardness and ¾ HORSCH does not assume any liability for mineral content in particular) influences the damages resulting from the attachment of property of some fertilisers and crop protec- non-fitting pulling tools as well as incorrect tion agents.
Page 22: Environmental Protection
Cleaning, lubrication or adjustment work on ¾ the machine must only be carried out with HORSCH is not liable for damages to life and the drive and engine shut down, the parking limb as well as property damages resulting from unapproved retrofitting and conversions.
Page 23 When cleaning with high pressure cleaning by an operator who has been trained by ¾ equipment or steam jets keep a distance of at HORSCH for this purpose. least 150 cm to machine components. After cleaning, check all hydraulic lines for ¾...
Page 24: Danger Zone
Danger zone Danger zone with active BoomControl: No person may be present in the danger zone while the machine is in operation! 16 ft 16 ft 16 ft The danger zone around the machine poses the (5 m) (5 m) (5 m) following hazards: 16 ft...
Page 25: Use On Hillside Locations
Use on hillside locations WARNING Risk of toppling over when driving on slopes. Note the specifications regarding the maximum permissible grade in regard to the contour line of the slope! The operator must be buckled up! High speeds, sudden changes of direction as well as fast and tight cornering may increase the risk of toppling over.
Page 26: Safety Stickers
Safety stickers Safety stickers on the machine warn of hazards Clean soiled safety stickers. ¾ at dangerous points and are an important part Damaged or illegible safety stickers must be ¾ of the safety equipment of the machine. Miss- replaced immediately. ing safety stickers increase the risk of severe or Affix the specified safety stickers on spare ¾...
Page 27 Danger of poisoning - Never Before commissioning the ma- climb into the spraying mixture chine the operating instructions container. must be read and followed! 04001456 04003747 Keep sufficient distance to hot Avoid any contact with hazard- surfaces. ous substances! Wear protective clothing! 04001453 04003745 Do not remain inside the range...
Page 28 Instruction for fire extin- The engine must only be started guishing (applies only to from the driver's seat. The machines operated in engine must not be started Russia!) by shorting the electrical con- nections on the starter motor, because the machine might 60042548 immediately start to move.
Page 29 Position of safety stickers (depending on equipment) 00385738 on all dia- 2E05598 00385738 phragm ac- 50 x 96 mm 2,5 mm 2014-07-29 gelb, schwarz cumulators Draisstraße 19 a - b · 76461 Muggensturm 60016560 on all 4 wheel suspensions Safety stickers with the addition “2x” can be found on either side of the machine.
Page 30 Position of safety stickers (depending on equipment) on all diaphragm accumulators on all 4 wheel suspensions 00000000 Safety stickers with the addition “2x” can be found on either side of the machine.
Page 31: Commissioning
Commissioning NOTE These work activities may be carried out only by persons trained by HORSCH for this purpose. WARNING Increased danger of accidents during commis- sioning. Pay attention to the notes from the safety ¾ chapter! Folding boom level suspension hooked up...
Page 32: Installation
Installation Initial commissioning of the service brake system Instruction of the operator and initial installation of the machine will be carried out by HORSCH service technicians or distributors. NOTE Any prior use of the machine is prohibited. The machine can only be released for opera-...
Page 33: Technical Data Leeb 5.280/ 6.280 / 8.280 Vl (Variant Emission Standard Stage 3A)
Technical Data Leeb 5.280/ 6.280 / 8.280 VL (Variant Emission Standard Stage 3a) NOTE Payload = permissible total weight - basic weight DANGER Exceeding the permissible payload is prohibited. Danger of accident caused by unstable driving! Carefully determine the payload and thus the permissible filling of the machine. Not all filling media allow a complete filling of the machine.
Page 34 Machine type 5.280 VL 6.280 VL 8.280 VL Gearbox Gearbox type Wheel hub gearbox Work areas Field / road Transmission hydrostatic infinite 0 – 25 km/h [0 – 15 mph] Folding boom folded in Field 0 – 32 km/h [0 – 20 mph] Folding boom unfolded Speeds 0 –...
Page 35 Machine type 5.280 VL 6.280 VL 8.280 VL Vehicle electronics Operating voltage 12 V Battery 12 V [180 Ah] Three-phase alternator 12 V / 200 A Starter 12 V / 4 kW Attachment Sections min/max (piece) Pulse width modulation Single nozzle control Pneumatic nozzles 6 / 42 Working height*...
Page 36 Machine type 5.280 VL 6.280 VL 8.280 VL Technical residual quantity incl. pump*** Level On request • Contour line • 15% travel direction to the left On request 15% travel direction to the right On request Line of fall • 15% uphill On request 15% downhill...
Page 37: Technical Data Leeb 5.300 / 6.300 / 8.300 Vl (Variant Emission Standard Stage 5)
Technical Data Leeb 5.300 / 6.300 / 8.300 VL (Variant Emission Standard Stage 5) NOTE Payload = permissible total weight - basic weight DANGER Exceeding the permissible payload is prohibited. Danger of accident caused by unstable driving! Carefully determine the payload and thus the permissible filling of the machine. Not all filling media allow a complete filling of the machine.
Page 38 Machine type 5.300 VL 6.300 VL 8.300 VL Engine FPT (Diesel) Power 230 kW [310 HP] Number of cylinders / cooling 6 / water / turbo with intercooler Displacement 6,700 cm³ [408 cu in] Rated speed 2000 rpm Torque at speed 1160 Nm [855 lb ft] @ 1500 rpm Control Electric SAE J1939...
Page 39 Machine type 5.300 VL 6.300 VL 8.300 VL Brake system Service brake front axle/rear axle High performance brake + lamella Parking brake Wet disc spring accumulator on all 4 wheels Hydraulic system 1 Main pump (spraying pump/fan) quantity-controlled variable displacement pump 2 Main pump (working hydraulics) quantity-controlled variable displacement pump Power...
Page 40 Machine type 5.300 VL 6.300 VL 8.300 VL Spraying boom Working widths 17 / 30 m 5-piece (17 ) / 36 m 5-piece [58 / 100 ft 5-piece] [58 / 120 ft 5-piece] Technical residual quantity incl. pump*** Level On request •...
Page 41: Technical Data Leeb 5.280 / 6.280 Vn (Variant Emission Standard Stage 3A)
Technical Data Leeb 5.280 / 6.280 VN (Variant Emission Standard Stage 3a) NOTE Payload = permissible total weight - basic weight DANGER Exceeding the permissible payload is prohibited. Danger of accident caused by unstable driving! Carefully determine the payload and thus the permissible filling of the machine. Not all filling media allow a complete filling of the machine.
Page 42 Machine type 5,280 VN 6,280 VN Gearbox Gearbox type Wheel hub gearbox Work areas Field / road Transmission hydrostatic infinite 0 – 25 km/h [0 – 15 mph] Folding boom folded in Field 0 – 32 km/h [0 – 20 mph] Folding boom unfolded Speeds 0 –...
Page 43 Machine type 5,280 VN 6,280 VN Vehicle electronics Operating voltage 12 V Battery 12 V [180 Ah] Three-phase alternator 12 V / 200 A Starter 12 V / 4 kW Attachment Sections min/max (piece) Pulse width modulation Single nozzle control Pneumatic nozzles 6 / 42 Working height*...
Page 44 Machine type 5,280 VN 6,280 VN Technical residual quantity incl. pump*** Level On request • Contour line • 15% travel direction to the left On request 15% travel direction to the right On request Line of fall • 15% uphill On request 15% downhill On request...
Page 45: Technical Data Leeb 5.300 / 6.300 Vn (Emission Standard Stage 5 Variant)
Technical Data Leeb 5.300 / 6.300 VN (Emission Standard Stage 5 Variant) NOTE Payload = permissible total weight - basic weight DANGER Exceeding the permissible payload is prohibited. Danger of accident caused by unstable driving! Carefully determine the payload and thus the permissible filling of the machine. Not all filling media allow a complete filling of the machine.
Page 46 Machine type 5,300 VN 6,300 VN Engine FPT (Diesel) Power 230 kW [310 HP] Number of cylinders / cooling 6 / water / turbo with intercooler Displacement 6,700 cm³ [408 cu in] Rated speed 2000 rpm Torque at speed 1160 Nm [855 lb ft] @ 1500 rpm Control Electric SAE J1939 Hopper capacity...
Page 47 Machine type 5,300 VN 6,300 VN Brake system Service brake front axle/rear axle High performance brake + lamella Parking brake Wet disc spring accumulator on all 4 wheels Hydraulic system 1 Main pump (spraying pump/fan) quantity-controlled variable displacement pump 2 Main pump (working hydraulics) quantity-controlled variable displacement pump Power 320 l/min [84 gal/min]...
Page 48 Machine type 5,300 VN 6,300 VN Spraying boom Working widths 17 / 30 m 5-piece (17 ) / 36 m 5-piece [58 / 100 ft 5-piece] [58 / 120 ft 5-piece] Technical residual quantity incl. pump*** Level On request • Contour line •...
Page 49: Type Plate
Model designation Year of construction Type designation Chassis number Kleegartenstraße 54 Made in Germany Engine power D-94405 Landau a. d. Isar Application Systems GmbH www.horsch.com System pressure, Total weight sprayer Volume, spraying permissible axle mixture container load, front axle A-1: A-2:...
Page 50: Dimensions
Dimensions Data in mm Leeb 5,280 / 6,280 / 8.280 VL Leeb 5,300 / 6,300 / 8.300 VL 4300 4300 11656 11656 2670 2 6 7 0 3 0 5 0 / 4450 3050/4450 Leeb 5,280 / 6.280 VN Leeb 5,300 / 6.300 VN 4300 4300 11656...
Page 51: Weight And Tyres
Weight and tyres The permissible total weight of the machine is the smaller value from: permissible axle load (PowerGear/High PowerGear) ¾ permissible tyre load bearing capacity of the four wheels ¾ NOTE When using the machine, the permissible total weight must not exceed the values of the country- specific specifications.
Page 52 Ceat Farmax RC 380/90 R46 Load index: 165B Pressing depth: +35 Permissible total Speed Track width weight of machine Leeb VL Leeb VL Power- High 25 km/h 40 km/h 50 km/h narrow base wide base Leeb VN Gear PowerGear frame frame pres- 22000 kg...
Page 53 BKT Agrimax Spargo VF 380/105 R 50 Load index: 179D Pressing depth: +35 Permissible total Speed Track width weight of machine Leeb VL Leeb VL Power- High 25 km/h 40 km/h 50 km/h narrow base wide base Leeb VN Gear PowerGear frame frame...
Page 54 Michelin SprayBib VF 420/95 R50 Load index: 177D Pressing depth: +35 Permissible total Speed Track width weight of machine Leeb VL Leeb VL Power- High 25 km/h 40 km/h 50 km/h narrow base wide base Leeb VN Gear PowerGear frame frame pres- 22000 kg...
Page 55 Alliance Agriflex 354+ VF 480/80 R50 Load index: 176D Pressing depth: 0 Permissible total Speed Track width weight of machine Leeb VL Leeb VL Power- High 25 km/h 40 km/h 50 km/h narrow base wide base Leeb VN Gear PowerGear frame frame pres-...
Page 56 BKT Agrimax RT 765 620/70 R46 Load index: 162D Pressing depth: -65 Permissible total Speed Track width weight of machine Leeb VL Leeb VL Power- High 25 km/h 40 km/h 50 km/h narrow base wide base Leeb VN Gear PowerGear frame frame pres-...
Page 57 Michelin AxioBIB VF 750/70 R44 (only for Leeb VL) Load index: 186D Pressing depth: -150 Permissible total Speed Track width weight of machine Leeb VL Leeb VL Power- High 25 km/h 40 km/h 50 km/h narrow base wide base Leeb VN Gear PowerGear frame...
Page 58: Attachment
Attachment Overview Driver’s cabin 10 Steering Swivelling access ladder 11 Suspension (right and left machine side) Lighting 12 Exhaust gas system Working headlights 13 Battery Diesel engine 14 Cooler package Fuel tank (right side of machine) 15 Air filter Hydraulic oil tank 16 Air conditioning system Maintenance access 17 Windscreen washing system...
Page 59: Hydraulics
Hydraulics NOTE The hydraulic cylinders must be filled again WARNING with hydraulic oil after carrying out installation Accidental hydraulic movements (e.g. caused by work on the hydraulic system. This is done by passengers, children or air in the hydraulic sys- selecting all hydraulic functions several times.
Page 60: Lighting
Lighting NOTE Flashing indicator light to indicate a direction ¾ change during road travel. 5 Trackfinder (each on the right and left side) (optional) Blinkers/hazard light system (each on the right and left side) 1 Blinkers/hazard light system 2 Outside blinker Working headlights (each on the right and left side) NOTE 6 Working headlights...
Page 61 9 Rotation beacon folding boom middle section (optional) Rear light, reversing light, brake light and blinker / hazard light system (each on the right and left side) (The design may vary according to the country.) WARNING Traffic accidents caused by defective lighting. Check the lighting before setting off.
Page 62: Instruction Stickers
Name (Benennung) before using this jack for wheel change. 06.06.2005 Muck Bearb. Radschrauben nachziehen Gepr. Norm (Zeichnungsnummer) Blatt © Horsch Maschinen GmbH Änderungen sind untersagt 00380359 Piktogramm geänd. 02.08.2011 Änderung Fehler: Keine Referenz ndex Datum Name Bemaßungen in mm Gewicht (kg):...
Page 63: Components Chassis
Components Chassis Engine oil A minimum oil level in the oil sump is mandatory to make sure that the engine is also lubricated Engine in slanted position. If the oil level is too low, the engine should not The engine is located behind the cabin. be started.
Page 64: Engine Coolant
Engine oil and filter change NOTE WARNING Change the engine oil and the engine filter after each 600 hours or annually. Allow the engine to cool down before and oil change! Crankcase filter change 1 Drain plug 2 Oil dipstick Unscrew the drain plug on the bottom of the ¾...
Page 65: Compressed Air Connection
The cooling fins of the cooler package must ¾ engine coolant, irrespective of the time of year! always be kept clean! Refer to the HORSCH maintenance log supplied Do not use high pressure cleaner for cleaning! ¾ for checks and maintenance! Do not clean crosswise toward the fins! ¾...
Page 66: Fuel Tank
Fill up fuel / carbonyl diamide The ribbed V-belt drives the following compo- nents: solution Fan / water pump • only with Leeb 5 / 6 / 8.300 VL and Leeb 5 / 6.300 VN Generator • A/C compressor • CAUTION Danger of explosion when handling fuels! Shut down the engine! During refuelling, open fires...
Page 67: Exhaust Gas System Leeb 5.280/ 6.280 / 8.280 Vl, Leeb 5.280 / 6.280 Vn
NOTE Diesel fuel or carbonyl diamide solution must not come into contact with the skin, eyes or clothing and must not be inhaled. Move any affected person to the fresh air ¾ after inhalation. Contact medical assistance in case of doubt. Wash with plenty of water and soap in case ¾...
Page 68: Exhaust Gas System Leeb 5.300/ 6.300 / 8.300 Vl, Leeb 5.300 / 6.300 Vn
Exhaust gas system Leeb 5.300/ 6.300 / 8.300 VL, Leeb 5.300 / 6.300 VN Figure: FPT© Visually check the colour of the main filter. ¾ Emissions standard stage 5 ¾ Emission treatment consists of: Oxidation catalyst • Particle filter with regeneration system •...
Page 69: Diesel Filter Change
Screw the lid of the carbonyl diamide fil- ¾ ter back on. Tightening torque: 20 ± 5 Nm [14 ft lb ± 3.5] Figure: FPT© Figure: FPT© Diesel filter change Introduce the new filter. ¾ NOTE The diesel filter must be replaced every 600 op- erating hours or annually.
Page 70: Hydraulic Oil Tank
Hydraulic oil tank Increase the speed to dispel the remaining air ¾ from the fuel system. Repeat the previous steps if air remains and The tank is located on the right-hand side of ¾ the engine stalls. the machine. Carry out the process until the engine starts ¾...
Page 71 Customer Service. Oil drain plug Refer to the Maintenance chapter and the HORSCH maintenance log for the first oil change and the further intervals. Place a suitable collecting vessel under the ¾...
Page 72 NOTE Change the oil of the hydraulic tank every 1200 h or annually. Refer also to the Undercar- riage maintenance overview section. Change hydraulic oil filter NOTE Hydraulic oil filter Ensure strict cleanliness when changing the NOTE filter! You may hear pump noises temporarily. If these Replace filter element do not disappear after a short while, shut down the engine and consult our After Sales Service!
Page 73: Steering
With travel speeds of less than 10 km/h the • specially trained by HORSCH. steering angle is identical for front and rear axle. With travel speeds between 10 and 20 km/h The machine has a wet multi-disc brake on each •...
Page 74: Mechanical Release Mechanism Of Parking Brake
Mechanical release mechanism of The actuating lever for the hand pump is located parking brake in the storage box in the bin on the left side in the direction of travel. DANGER Danger of severe injuries caused by unprotected rolling of the machine when the parking brake is released! Always use the wheel chocks provided when the machine is stopped!
Page 75: Axles
Axles PowerGear (GFT 8130) NOTE All maintenance and repair works must solely be carried out by expert personnel. Safety regula- tions must be strictly complied with! The oil in the wheel gears must be changed at regular intervals. Check for leaks on the gears. Check the hoses for visible damages.
Page 76 Refer to the Maintenance chapter and the HORSCH maintenance log for the first oil change and the further intervals. In between, check the oil in the wheel hub gears regularly. NOTE Perform the oil change only with the gearbox at operating temperature! Park the machine on level ground.
Page 77: Wheels And Tyres
Wheels and tyres NOTE Check the tyres every day for damage and • Retighten the wheel fastening screws after the air pressure, because the lifetime of tyres first hour and then after 20 operating hours. depends on the air pressure. Subsequent regular checks! Have cuts or breaks in the tyres repaired as •...
Page 78 6. Adjust the tripod trestle to the correct length WARNING and put it under the axle. 7. Loosen the wheel nuts and remove the wheel. Use the lifting device supplied to raise the ¾ machine! WARNING NOTE Never park the machine without securing it ¾...
Page 79: Single Wheel Lifting Device
Single wheel lifting device A jack can be positioned on the lifting device, e.g. for a tyre change. This allows changing each tyre individually in spite of single wheel suspension. The lifting device can be mounted with each variant of the planetary gear. WARNING Lifting device delivery position Switch off the engine!
Page 80: Axle Lifting Device (Optional)
Track width Remove the end plates on the guide columns ¾ of the wheel suspensions. Push in the lifting device from below and hook Leeb 5.280 / 6.280 / 8.280 / 5.300 / 6.300 / ¾ in to the rear of the suspension sled. 8.300 VL: Depending on the equipment and variant of •...
Page 81 Loosen from the inside to the outside (the figure shows the left rear axle, lower side) U Lower side of sliding axle H Rear side of sliding axle Always start with the hexagon nuts of the ¾ rear side (H). Open the grub screws by ap- prox.
Page 82: Hydraulic Track Width Adjustment (Trackcontrol)
NOTE The track differs between top or bottom when performing the height adjustment. Check the sliding tube of the sliding axle daily for damage/wear. Action must be taken if deeper scratches are noticed. Contact HORSCH Ser- vice for this purpose.
Page 83: Mechanical Height Adjustment
Mechanical height adjustment WARNING Increased risk of accident during height adjust- ment! Pay attention to the notes from the safety ¾ chapter! Always adjust the height only one axle at a ¾ time; never raise the complete machine. Locking screw detail Use the lifting equipment supplied for raising ¾...
Page 84 Remove the screws (4) including wedge-type ¾ NOTE lock washers. Raise the lifting equipment. ¾ Wedge-type lock washers may be used only Use the rods (3) to thread in new wedge-type ¾ once! If necessary, perform the settings on the lock washers (Art.
Page 85: Suspension (Comfortdriveflex)
Suspension (ComfortDriveFlex) Refer again to the Commissioning section for this purpose. Leeb VL The pneumatic independent suspension in- cludes a level control independent of the load condition. Mechanical height adjustment upper position, right rear view. Level valve with folding boom Folding boom level suspension hooked up...
Page 86: Leeb Vn
Leeb VN To minimise the transport height, the folding boom for the level suspension may be un- hooked. This must be done separately for each The hydropneumatic suspension includes an au- axle and each wheel. tomatic level control, independently of the load condition.
Page 87: Mechanical Release Device
Sensing activation, mechanical release devices merely is to bring the machine as quickly as are located at the module block. With these possible to a HORSCH specialist workshop valves the safety valves can be bypassed as and to have a possible defect repaired.
Page 88: Mechanical Release Device Spraying Pump And Fan
After repair work has been carried out, un- ¾ screw the screw of the release device to the left. Contact HORSCH Service for troubleshoot- ¾ ing. In the event of an electrical defect of the valve on the hydraulic venting device, cooling of the...
Page 89: Mechanical Release Device For Hydraulic Track Width Adjustment (Trackcontrol) (Optional)
In addition, open the four safety valves on ¾ position and secure with the knurled screw. the front axle and the four valves on the rear Contact HORSCH Service for troubleshoot- axle completely. ¾ ing. Start the engine. Set the desired track width.
Page 90: Mechanical Release Device Hydraulic Height Adjustment Clearencecontrol (Optional)
Mechanical release device Mechanical release hydraulic height adjust- device hydropneumatic ment ClearenceControl suspension (only Leeb (optional) In the event of an electrical defect, mechanical In the event of an electrical defect, mechanical release devices are located on the hydraulic release devices are located on the hydraulic valve block for the height adjustment.
Page 91: Maintenance Access
Maintenance access Maintenance access is via the swivelling access ladder. The access ladder is lowered or raised from the driver’s cabin. DANGER Serious accidents by falling down! No passengers are allowed to ride on the ¾ machine! When climbing on the maintenance access ¾...
Page 92: Cooler Package
Cooler package Air filter Always check the cooler package behind the WARNING cabin for soiling before driving off and clean with compressed air, if necessary. Danger of burning on hot engine components. Any maintenance work on the air intake system Always keep the stainless steel screen under the must only be carried out with the engine shut off step grille clean.
Page 93 Overview of components 1. Open the clips on the housing cover (a) and remove the lid. The air filter consists of the following compo- 2. Push the main element (b) at a slight angle nents: of 5° towards the front. 3.
Page 94: Air Conditioning System
2400 operating hours! See chapter Maintenance. your HORSCH sales partner, when necessary, Refer to the HORSCH maintenance log for re- using appropriate waste disposal and recycling cords and enter when replacing! facilities.
Page 95: Drier Cartridge Air Conditioning System
Drier cartridge air conditioning Pressure switch system The air conditioning system is equipped with a pressure switch, which switches the system off in case of overpressure or vacuum. NOTE This is attached to the dryer cartridge. The ambient temperature must be higher than the temperature set on the thermostat (normally +1 °C [34 °F]) so that the compressor will cut in.
Page 96: Checking Refrigerant Condition And Filling Quantity
NOTE Always keep the condenser clean! ¾ Do not use high pressure cleaner for cleaning! ¾ Do not clean crosswise toward the fins! ¾ Checking refrigerant condition and filling quantity Maintenance as needed Have air conditioning system checked and, if Windscreen washing system tank necessary, repaired by an authorized expert workshop.
Page 97: Compressed Air System Dryer Cartridge
NOTE The filter-regulator combination will drain itself when full. However, the system can also be drained manually. Remove the collecting vessel of the filter regulator to this end. Release the pressure before drainage! When preparing the machine for winter storage, check whether the filter-regulator combination is empty.
Page 98: Electrics
Battery voltage 12 V Battery capacity 180 Ah NOTE The following is generally valid: Always keep NOTE batteries clean from dust and crop residues! Further information on the electrical system (cir- cuit diagrams etc.) is available from HORSCH Service.
Page 99: Battery Main Switch
Replace the relay ¾ NOTE If the listed suggestions do not lead to the rec- tification of a damage, contact the HORSCH Service. The red switch is used to shut off the current sup- ply early. The battery is disconnected from the vehicle electrical system without overrun time.
Page 100: Transport And Safety Container
Transport and safety WARNING container To avoid contamination of the cabin, it must not be entered with used protective outfit! There is a transport and safety container on the The personal protective outfit must be stored right and left side of the machine. It is used to packaged liquid-tight in the transport and safety store personal protective outfit and accessories.
Page 101: Cabin
Cabin Access ladder WARNING Insufficient stability of access steps can lead to falls and injuries. Make sure the ladder is fully lowered when ¾ leaving the cabin. When climbing up and down, always maintain ¾ contact on at least 3 points (hands or feet) of the ladder.
Page 102 Automatic folding If function 2 is activated, the ladder moves ¾ down automatically as soon as the machine The Automatic ladder folding function can be activated is in the parking position. (Parking brake on the machine terminal. engaged) Go to the Vehicle settings menu and open the ¾...
Page 103: Cabin Door
Cabin door NOTE The cabin door must be kept closed before driv- ing off and throughout operation. Unlock with the key, press the button and pull ¾ on the handle. Door handle from outside Press the door opener lever up ¾...
Page 104: Overview
Overview 1 Steering column controls 2 Multi-function control panel 3 Ignition lock 4 Operating terminal 5 Machine terminal 6 Pedal 7 Driver’s seat 8 Instructor’s seat 9 Central electrics of machine 10 Tray/document box 11 Monitor for rear view camera (optional) NOTE Do not store any pointed, heavy objects on the floor of the cabin as they may cause the doors or front window to burst.
Page 105: Overview Roof Console
Overview roof console 12 Operating elements Heating/air conditioning system 13 Adjustment of the electric outside mirror 14 Switching driving lights on/off 15 Switching work lighting on/off 16 Switching rotating beacon on/off 17 Radio 18 Sun visor...
Page 106: Overview Roof Console
Overview roof console 19 Storage compartment 20 Switch for hazard light system 21 Switch for road travel / field travel 22 Travel drive warning lamp 23 Switch for parking brake 24 Cabin lighting and reading lamp 25 Circulating air filter 26 Central electrics cab...
Page 107: Overview Roof Console / A-Pillar
Overview roof console / A-pillar 27 Circulating air filter 28 adjustable fan nozzle 29 Radio loudspeakers...
Page 108: Driver's Seat
Driver’s seat WARNING A well-functioning and individually adjustable Danger to persons due to misuse of the seat driver’s seat is a prerequisite for keeping healthy. occupancy detection. Regular care and function testing ensures the Never load the seat area of the driver’s seat with functionality of the driver’s seat.
Page 109: Weight Adjustment
Weight adjustment Horizontal suspension The respective driver’s weight must be adjusted Under certain operating conditions it is advanta- with the vehicle stopped and the driver’s seat geous to switch on the horizontal suspension. loaded by briefly pulling the automatic weight This enables the driver’s seat to better absorb and height adjustment lever.
Page 110: Longitudinal Adjustment
Longitudinal adjustment Seat inclination adjustment CAUTION Risk of accident when operating the longitudinal adjustment while driving. Do not operate the locking lever while driving! The inclination of the seat area can be individu- ally adjusted. Pull the left handle up to adjust the seat incli- nation.
Page 111: Arm Rest
Arm rest Backrest adjustment Pull the lever up to adjust the backrest. Do not The left arm rest can be folded back and ad- press against the backrest while unlocking it. justed in height, if required. The desired position is reached by simultane- ously loading and unloading the backrest.
Page 112: Lateral Horizontal Suspension
Lateral horizontal suspension Stowage bag The back of the back rest is equipped with a stowage bag. To open the stowage bag, first pull the tab up and then open the lid of the stowage bag back- wards. Seat belt Under certain operating conditions it is advan- tageous to switch on the lateral horizontal sus- pension.
Page 113: Instructor's Seat
Instructor’s seat NOTE The instructor’s seat must solely be used during the instruction drive. Apart from this, no other person, except the driver, must remain on the machine or inside the driver’s cabin during op- eration of the machine (in the field). The safety belt must always be fastened! Instructor’s seat The backrest of the instructor’s seat can be...
Page 114: Steering Column
Steering column Swivel steering column Grasp steering wheel by hand. ¾ Steering column adjustment Operate the lever (a) at the rear end with ¾ your foot. With the lever (a) actuated, swivel the steering WARNING column by hand to the desired position. Risk of accident! The steering column must only Release lever (a).
Page 115: Multi-Function Switch
Multi-function switch Windscreen wipers Check the cleaning effect of the windscreen ¾ The multi-function switch is used to operate the wipers at regular intervals. A clear vision is horn, windscreen wiper, windscreen washer mandatory for safe driving. system, direction indicator, high beam and Replace the wiper blades at the latest after ¾...
Page 116 Windscreen washing system High beam Press the ring on the multi-function switch to To operate the high beam, press the multi- activate the windscreen washer system. function handle down. To dim it down, return the multi-function handle to the centre position. Travel direction indicator Press the multi-function handle to activate the Headlight flasher...
Page 117: Driving Information
Driving information Driving information is shown on the display. (a) Direction indicator lamp - Machine (b) Direction indicator lamp - Trailer (c) High beam indicator lamp (d) Generator indicator lamp (e) Main warning lamp Engine indicator lamp...
Page 118: Multi-Function Control Panel
Multi-function control Height adjustment panel NOTE The multi-function control panel and the arm When the lever is pulled up, the multifunction rest, which form one common unit, are located panel automatically moves up to the highest inside the cabin to the right of the driver’s seat. position.
Page 119: Overview Of Operator Functions
Overview of operator functions The multi-function control unit is used to control functions for travel operation, spraying functions and other conditions of the self-propelled crop protection sprayer: 10 11 11 Freely assignable button 1 Drive lever 12 Operation of machine terminal 2 Multifunction operating panel for spraying 13 Switch for direction of travel selection 3 Freely assignable button...
Page 120: Drive Lever
Transport / Service position NOTE The transport and service modes are only avail- The exact functions of the individual buttons able on machines with hydraulic height adjust- and switches will be explained in the associated ment and when the parking brake is engaged. chapters! Brief push of button: ¾...
Page 121: Air Conditioning / Heater
Air conditioning / Heater Switching on the air conditioner / heater The climate control regulates the temperature and humidity in the cabin. Switch on ignition or start engine. ¾ The following operating modes are available: After switching on the ignition, the software ver- Automatic temperature and fan control: •...
Page 122: Switching On The Climate Control System
Switching on the climate control The temperature can be increased by press- ¾ ing the Plus key (7). system 1x pressing corresponds to 1 °C or 1 °F. ¾ In automatic operation, the air conditioning The climate control automatically regulates the compressor, heating and ventilation are auto- cabin temperature to the set value.
Page 123: Activate Econ Mode
Activate ECON mode Display outside temperature In ECON mode, the air conditioning compres- Press the shift key (4) to display the cabin or sor is switched off. The cooling of the cabin is outside temperature. switched off. Heating and, depending on the The function light (4) lights.
Page 124: Malfunction And Remedy Air Conditioning System
Malfunction and remedy Air conditioning system DANGER Incorrect handling of refrigerant may result in death or serious injury. If refrigerant penetrates the skin or eyes, have ¾ the injury treated immediately by a specialist. WARNING Fan nozzles in the roof console Incorrect handling of refrigerant may result in death or serious injury.
Page 125 Fault Cause, remedy Air conditioning switches off automatically. • Enormously high outside temperature. ¾ Let the system cool down, then switch it on again. Close windows The warning light on the control element and doors. of the air conditioner lights up. Air conditioner doesn’t cool.
Page 126: Error Code Table
Error code table In case of a malfunction of the automatic air conditioning system the display will show an error code. Error code Fault Cause, Remedy • A room temperature sensor er- • Check system for cable break or short-circuit, eliminate ror is indicated by the flashing if necessary.
Page 127: Starting Operation Of Air Conditioner
Starting operation of air conditioner CAUTION If the air conditioning system is used after a longer service life, damage to the compressor may occur. Before reuse, put the air conditioner into op- ¾ eration according to instructions. To prevent compressor damage to the air con- ditioning system, operate the air conditioning system regularly.
Page 128: Operating Terminal
Ignition lock For starting and stopping the engine of the machine. Other ISOBUS compatible terminals may alter- natively also be used. However, this should be discussed with the HORSCH Service before use. NOTE Instructions for operating the terminal are in- ¾...
Page 129: Foot Pedal
Foot pedal Emergency exit On the right side of the cabin is the emergency exit of the machine. The door for it can be opened completely or only a gap. Open door completely Pull the lever forward and push the window ¾...
Page 130: Open Door A Gap
Open door a gap Swing the lever up. ¾ The window opens a crack. This position can also be used to ventilate the cabin. Pull the cord to loosen the sun visor CAUTION If the spring mechanism is damaged, the sun visors can no longer be opened.
Page 131: Cooling Box
Storage compartment The cabin lighting (1) is switched on and off via the switch (3). The lighting can also be switched on and off when the door is opened. When clos- There is a document storage compartment ing the door, the light will stay on for another under the driver’s seat and in the roof console.
Page 132: Camera System
Camera system The machine can optionally be equipped with three cameras. Switching between the rear view camera, the camera for wheelbase monitoring The camera display is located in the cabin on or the camera for spray cone monitoring is pos- the right side above the machine terminal.
Page 133: Main Menu
Horizontal Position NOTE The views are primarily activated via the trigger inputs (vehicle signals), where the assignments of triggers and views as well as their priorities are defined in the respective menus. This auto- Vertical Position Width matic activation can be bypassed manually at any time, but only until the trigger is activated again.
Page 134: Rear View Camera (Optional)
Wheel camera (optional) System / Night Settings The Night Settings menu allows adjusting the val- ues for dimming at night. The wheel camera helps entering the track. The Brightness: Determines to which value the camera is located on the fender of the right front •...
Page 135: Outside Mirror
Outside mirror The outside mirrors can be heated. ¾ Turn the switch up, down and to the side until ¾ the outside mirror is optimally adjusted: Left hand outside mirror and start-up mirror NOTE Check the position of the mirror before starting to travel and readjust if necessary.
Page 136: Sockets
Sockets Cabin sockets Three 12 V sockets (1 and 2) are located in the cabin to the right behind the driver’s seat, below the ignition lock. Vehicle socket outlets (the figure shows emission standard stage 5, machines with emission standard 3a have a different vehicle socket for engine diagnostics (4)) 1 Vehicle socket outlet for engine OBD diagnostics...
Page 137: Battery Main Switch
Central electrical system, Connected electric accessories must comply with DIN VDE 40 839 with respect to electro- magnetic compatibility. The fuses on the circuit board are located under the covering in the upper left corner of the cabin. Battery main switch Switch off and secure the machine.
Page 138 No. Amperage Function No. Amperage Function F007 15 A Brake light K005 Not used F008 10 A Not used K006 Not used F009 15 A Vehicle lighting control K007 Not used F010 15 A Not used K008 Not used F011 15 A Not used K009...
Page 139: Central Electrics (Ce) Machine
Central Electrics (CE) Machine The fuses on the circuit board are located under the covering to the right of the driver’s seat in the cabin. Amperage Function Amperage Function F057 10 A Armrest supply terminal 15 Terminal 30X time relay F048 main battery switch (BHS) F058...
Page 140 Amperage Function Amperage Function GPS-set-up supply terminal F099 15 A Daytime running light supply F071 15 A 61R/Field mode F102 125 A Main line supply CE roof Reserve terminal 61R/Field Back-up fuse terminal 30 CE F072 15 A F103 100 A mode bottom 61R/Field mode on CE roof...
Page 141: Electrics Battery Compartment
Electrics battery compartment Optional electrics The fuses for the battery compartment are lo- Pulse width modulation (optional) cated behind the cabin under the covering. The fuses for the pulse width modulation (PrecisionSpray) are located in the middle section of the folding boom under the black coverings. If several nozzles fail at the same time, check ¾...
Page 142: Circulating Air Filter
Fresh air filter category 2 NOTE The blue button (2) allows tripping the fuse NOTE manually if necessary. When the main fuse has tripped, it can be reset The activated-carbon filter must be replaced by pressing the yellow tripping mechanism (1) every 3 months, regardless of the operating hours.
Page 143 Commissioning Attach the pocket filters with the activated- ¾ carbon filters again. 1 Activated carbon plates Close the covering. ¾ 2 Activated carbon grilles The activated carbon plates are shipped pack- aged. Unpack only shortly before installation! Open the covering on the cabin roof at the left. ¾...
Page 144: Cabin Air Filters Category 4 (Optional)
The filter system serves to protect the operator NOTE in the cabin from air pollution. The ambient air is cleaned by one or more filter stages and freed In case of inadequate maintenance, the filter from dust, aerosols or gases. The filter system will become extremely contaminated and must has an integrated fan which transports the fil- be changed.
Page 145 Overview Aerosol filters The arrow indicates the flow direction. Dust filter 1 Activated-carbon filter 2 Aerosol filter 3 Dust filter Empty frame 4 Empty frame The arrow indicates the flow direction Maintenance NOTE The activated-carbon filter must be replaced every 3 months, regardless of the operating hours.
Page 146 Perform visual check of the filter system Check housing and seals for damage. ¾ Check air ducts for leaks and damages. ¾ Check cable routing for chafing. ¾ Repair any damages to the paint coat or any ¾ corrosion that has been detected profession- ally.
Page 147 Recycle used materials with the symbol (2) ¾ Connect the supply plug (1) to the filter box ¾ according to their identification. (2). Close the catch (3) of the plug. ¾ Recycle and reuse packaging materials and ¾ do not throw away with household waste. After having changed the filters, operate the Recycle, reuse and dispose of plastics ¾...
Page 148 Pressure monitoring A system for pressure monitoring is installed in the cabin. If the inside cabin pressure drops below the pressure required for cabin filtering category 4, a warning message is displayed on the machine terminal. Pressure monitoring is controlled on the ma- chine terminal: Select Cabin Filter Cat.
Page 149: Radio
Radio Multi-mode buttons The radio is installed in the centre of the roof console. In radio mode, stations can be stored here. In media mode (USB or SD card), playback can be controlled here. Overview Volume knob 1 Switch on/off / Select source / Reject or end calls Turn the knob to adjust the volume.
Page 150: Save Radio Station
Save radio station Software menu Press and hold one of the preset buttons to store The menu is called up by briefly pressing the the currently set station. A stored station can be button to the right of the volume knob. On ac- called up by briefly pressing one of the keys.
Page 151: Bluetooth
Bluetooth To use the Bluetooth hands-free function, a mobile phone must be paired with the radio. To pair the mobile phone with the radio, it must be switched on. Search the phone for the available Bluetooth device. Pairing is done by means of the passcodes 1234 or the displayed code on the mobile phone.
Page 152: Engine Operation
Engine operation Switch on ignition The ignition lock has 3 positions: Before starting the motor WARNING Always make sure that there are no persons ¾ in the working range of the machine. Honk if necessary. Never run the engine inside closed rooms ¾...
Page 153: Start The Engine
Start the engine NOTE Start the engine only from the driver’s seat. Turn the ignition key to position (3) and hold ¾ it until the engine starts. Release the key as soon as the engine is ¾ running. Never hold the key longer than 20 seconds in starting position (3).
Page 154: Travel Operation
After starting the engine, the travel drive is in fault. Should this not be possible, contact neutral position. HORSCH Service or the authorized dealer. Attention! Vehicle swings out when cornering. Release the parking brake via the switch at ¾...
Page 155 Press the foot pedal to start moving and ac- ¾ celerating the machine. Change the speed by adjusting the foot pedal. ¾ Drive lever Pedal The drive lever returns to middle position ¾ when released. The speed remains constant. Driving via drive lever Move the drive lever forward to accelerate the ¾...
Page 156: Reverse Driving
Reverse driving Press the foot pedal to start moving and ac- ¾ celerating the machine. Change the speed by adjusting the foot pedal. ¾ NOTE When reversing, the operator must make sure that no persons are about in the danger zone. The machine may only travel backwards with the assistance of a guide when persons are in the vicinity.
Page 157: Reverse Direction Of Travel
Reverse direction of travel The direction of travel can be reversed by press- ing the release button and simultaneously mov- ing the driving lever to the left. This means that the vehicle will not stop at 0 mph (0 km/h), but will automatically change the direction of travel.
Page 158: Service Brake
Service brake NOTE WARNING The parking brake can be engaged at any time while driving. It can also be used for emergency Danger to life or severe injury by losing control braking. over the vehicle! Check the function of the ser- vice brake each time before setting off! Release foot pedal.
Page 159: Travel Modes
Travel modes With the self-propelled crop protection sprayer one differentiates between two different travel modes. Switching between road operation and field operation is possible. Switching to the desired travel mode is done ¾ via the console switch on the right-hand side of the roof console.
Page 160: Cruise Control
Cruise control The Rear axle steering slope mode on/off button can ¾ be used to activate/deactivate steering for the slope mode. WARNING A manual correction for drift on the slope can ¾ be made on the rotary wheel. This has a pro- Danger of accident caused by improper opera- portional influence on the rear axle steering.
Page 161: Road / Field Travel
Setting via the terminal WARNING Select the button on the terminal and save ¾ the desired speeds. Danger of falling off the machine in case of Activate the cruise control using the buttons impermissible transport ride! ¾ on the control lever. It is not allowed to ride on the machine as a pas- senger and/or to climb on machines in operation.
Page 162: Towing
Towing The diesel engine must be running throughout ¾ the towing process, so that steering system and service brake are fully functional. DANGER With the engine stopped no braking effect can ¾ be guaranteed and the steering is very hard Danger of severe injuries caused by the ma- to move in the emergency steering mode.
Page 163 Never lean over the battery during this pro- ¾ cess. In case of assist starting, the vehicles must ¾ not touch each other. The pole clamps of the individual cables must ¾ never come into contact with one another. For starting assist you must first connect the ¾...
Page 164: Machine Terminal
Machine terminal Road operation The following screen is displayed for road op- Current values of the vehicle for road or field eration. operation are displayed on the machine terminal. Machine terminal in the cabin Operation The machine terminal is operated via the rotary pushbutton knob and the buttons on the multi- function control panel.
Page 165: Field Operation
Field operation The following screen is displayed for field op- eration. 15 16 17 Hydraulics temperature 18 Hydraulic pressure of the travel drive 19 Air pressure 20 Engine utilisation 21 Engine temperature 22 Fuel consumption 23 Level of AdBlue tank 24 Filling level of fuel tank 25 Status of access ladder 26 Speed setting (foot pedal or drive lever)
Page 166: Attachment
Attachment Overview Spraying mixture container Agitator Dome spraying mixture container External control terminal Fresh water tanks left and right 10 Filling connections Hand washing tank 11 Storage compartment (right and left machine side) Spraying pump 12 Maintenance access Piston diaphragm pump 13 Outside cleaning right side of machine (optional) Swivelling illuviation valve 14 Folding boom...
Page 167: Components Attachment
Components Access steps attachment The dome of the spraying mixture container is accessible via the swivelling access ladder and the maintenance access. The access ladder is lowered or raised from Spraying mixture the driver’s cabin. The railing must be folded container up when working when the folding boom is unfolded.
Page 168: Maintenance Access
Maintenance access DANGER Serious accidents by falling down! No passengers are allowed to ride on the ¾ machine! When climbing on the maintenance access ¾ always maintain contact on at least 3 points (hands or feet) of the access steps. Dome The dome is fitted with a sieve to prevent the ingress of impurities when the spraying mixture...
Page 169: Fresh Water Tank
Fresh water tank The fresh water tanks serve to retain fresh water. The capacity is 750 litres [200 gal]. It is used for: dilution of residual quantity in the spraying ¾ mixture container. cleaning (rinsing) the entire crop protection ¾ sprayer.
Page 170: Spraying Pump
Spraying pump The drain valve of the hand washing tank is lo- cated on the left-hand side of the access ladder. The crop protection sprayer is equipped with a centrifugal pump for the spraying system. This is located behind the illuviation valve. The pump is hydraulically driven via a proportional valve and adjusts to the required quantities.
Page 171: Piston Diaphragm Pump
Piston diaphragm pump The pump has a cavity with sealing fluid as dry running protection and for cooling. If the filling level drops, check for leaks. ¾ The piston diaphragm pump (1) is located behind Check the liquid sealant level annually. Open the spraying mixture container.
Page 172: Illuviation Valve
MIN and MAX. Switch off the pump to check or top up the ¾ oil level. Contact HORSCH Service if the oil must be ¾ topped up daily or if the oil is discoloured! Technical data: Type...
Page 173: Fittings
Retaining clip for metering cup NOTE The retaining clip serves for a safe and firm stand of the metering cup. Depending on the position of the ball valve of the suction side, water exits from the fresh water Fold down the retaining clip. tank or spraying mixture from the spraying mix- ¾...
Page 174: Filter
Filter Auxiliary pressure filter An additional pressure filter is installed on the centre piece of the folding boom. NOTE With certain spraying agent combinations, it can Use all specified filters of the filter equipment. happen that due to chemical reactions flocks Clean the filters at regular intervals.
Page 175: Overview Of Filters
Overview of filters Repeat all steps in the opposite order after cleaning. Dome screen The dome screen prevents contaminants from entering into the spraying mixture container during filling through the dome. Likewise, con- taminants are retained in the spraying mixture container during circulation and pressure filter flushing.
Page 176: Water Systems
Water systems Overview Depending on the type of operation and installation of a cleaning pump, a total of four water sys- tems must be distinguished between. Centrifugal pump Piston diaphragm Type of suction and available as pump available for pressure valves spraying pump cleaning mechanical...
Page 177: Water System Basic
Water system Basic Switch-over ball valves The following functions can be operated via the Ports switch-over ball valves: 1 Direct filling, spraying mixture container residue drain 1 Mechanical 6-way valve pressure side 2 Spraying mixture container pressure output 2 External control terminal Mini 3 Filling port for fresh water tank 3 3-way valve suction side 4 Filling the fresh water tank...
Page 178: Water System Ccs
Water system CCS Mechanical 6-way valve pressure side Ports 1 Filling the spraying mixture container 2 Internal cleaning/Pressure filter maintenance 3 External pressure output 4 Illuviation valve 1 Direct filling, spraying mixture container residue drain 5 Agitator/Spraying 2 Spraying mixture container pressure output 3 Filling port for fresh water tank 3-way valve suction side External control terminal...
Page 179 Switch-over ball valves Mechanical 6-way valve pressure side The following functions can be operated via the switch-over ball valves: 1 Filling the spraying mixture container 2 Internal cleaning/Pressure filter maintenance 3 External pressure output 4 Illuviation valve 1 Mechanical 6-way valve pressure side 5 Agitator/Spraying 2 External control terminal Mini 3 3-way valve suction side...
Page 180: Water System Basic Pro
Water system Basic Pro Ports External control terminal The following functions are operated via the keys on the external control terminal. 1 Direct filling, spraying mixture container residue drain Circulation off • 2 Spraying mixture container pressure output Suction, stirring, illuviation valve, pulling 3 Filling port for fresh water tank •...
Page 181: Water System Ccs Pro
Water system CCS Pro Switch-over ball valves Ports 1 Pressure filter locking lever 2 Pressure filter flushing drain 1 Direct filling, spraying mixture container residue drain 3 Suction filter drain valve 2 Spraying mixture container pressure output 3 Filling port for fresh water tank External control terminal External control terminal 1 Confirm and accept changed value...
Page 182 Switch-over ball valves External control terminal The following functions are operated via the keys 1 Pressure filter locking lever on the external control terminal. 2 Pressure filter flushing drain 3 Suction filter drain valve Circulation off • Suction, stirring, illuviation valve, pulling •...
Page 183: Basic Agitator
Basic agitator CCS agitator The spraying mixture container is equipped with The spraying mixture container is equipped with a hydraulic agitator. Special injector nozzles in a hydraulic agitator. Special injector nozzles in the agitator tube reinforce the stirring intensity. the agitator tube reinforce the stirring intensity. The switched-on agitator mixes the spraying The switched-on agitator mixes the spraying mixture inside the spraying mixture container...
Page 184: Basic Pro Agitator
Basic Pro agitator CCS Pro agitator The spraying mixture container is equipped with The spraying mixture container is equipped with a hydraulic agitator. Special injector nozzles in a hydraulic agitator. Special injector nozzles in the agitator tube reinforce the stirring intensity. the agitator tube reinforce the stirring intensity.
Page 185: Folding Boom
Folding boom Proper condition of spraying boom and sus- pension have a considerable influence on the distributing accuracy for the spraying mixture. Complete wetting is achieved by correctly ad- justed spraying height of the folding boom to the crop. 1 Spraying boom with spraying lines 2 Nozzle protection tube 3 Parallelogram 4 Middle section...
Page 186: Folding Variants
Folding variants Folding boom, 5-piece with reduced working width 17 m 17 m [55 ft] 30/36 m 100 ft / 120 ft NOTE With a 5-piece folding boom 17/36, partial folding is not possible.
Page 187: Boomcontrol
BoomControl WARNING Danger caused by unexpected movements in automatic mode. Never come close to the ultrasonic sensor, while the BoomControl is in automatic mode! During spraying operation under high volt- age power lines disable the BoomControl and operate the slope compensation manu- Ultrasonic sensor on the folding boom ally! No persons may be present under the folding...
Page 188: Transport Lock
Transport lock BoomControl Pro (optional) Automatic folding boom control with active ad- WARNING justment by the sensors on the folding boom wings. This ensures minimum drift at the lowest The folding boom package must be locked and possible working height, even at high speeds, checked during each road travel! on flat or slightly hilly terrain.
Page 189 Folding boom rest Parallelogram lock The folding boom rest is used to rest the folded The stroke of the parallelogram must always be folding boom during road travel and prevents locked during road travel. The parallelogram is accidental unfolding. locked automatically as soon as the folded fold- ing boom is in the end position of the rest.
Page 190: Collision Protection
Slope compensation NOTE The folding boom is aligned horizontally via the slope compensation. Before starting road travel make sure that the If the terrain is uneven, the centre of gravity folding boom is locked and rests securely in the of the folding boom can be changed using the folding boom rest.
Page 191: Spraying Line
Spraying line Cleaning of nozzle pipe and nozzles The spraying line is cleaned by the circulation The spraying line is made of stainless steel system. The suction side of the crop protection pipe. The nozzle control has been designed as sprayer is set to fresh water for this purpose.
Page 192: Nozzle Body
Nozzle body Multiple nozzle body manual triple The triple nozzle body is used if more than one Single nozzle body with pneumatic con- nozzle type is used. Only the vertically arranged trol valve nozzle will be supplied. By turning the nozzle body, another nozzle is If a pressure of more than 4 bar is applied to the brought into use.
Page 193 Multiple nozzle body pneumatic Multiple nozzle body manual quadruple These multiple nozzle bodies are installed in the The 4-fold nozzle body is recommended if more form of dual or quadruple versions. than only one nozzle type is used. Only the two In this case it is possible to switch the desired vertical nozzles will be supplied.
Page 194 Nozzle assembly and cleaning Nozzle replacement Turn the nozzles each by approx. 45° (to end Nozzle assembly ¾ position) to remove and install them. Use the delivered tool for this purpose: CAUTION ¾ CAUTION Spraying mixture running out! Use appropriate protective outfits. Catch spray- ing mixture in a suitable container and dispose of it.
Page 195: Pulse Width Modulation (Precisionspray)
Pulse width modulation Maintenance (PrecisionSpray) Pulse width modulation (PWM) is used to regu- late the wash more precisely. The flow rate is thereby regulated by rapid opening and closing of electrically controlled nozzle valves. As a result, different quantities at the same pressure and the same drop size are placed with the same spraying nozzle.
Page 196 Examples of nozzles and travel speeds Example 1: Nozzle control 1-0 (division of 50, nozzle Lechler IDKT 12005, 3 bar [44 psi]): Application quantity: 150 l/ha [16 gal/ac] Travel speeds: from 4.8 to 15.8 km/h [3 to 9.8 mph] at the same pressure and the same placing quantity.
Page 197: Optional Equipment
Optional equipment Installation CAUTION GPS receiver (optional) Risk of crushing from very powerful magnet on the base of the GPS receiver! The description applies to the GPS receiver When installing the GPS receiver, hold it firmly version of Müller Elektronik A101. Additional with both hands to make sure no fingers get versions of other manufacturers may deviate.
Page 198 2. Glue the double-sided self-adhesive plate (4) Information on the configuration of the GPS on the cleaned surface. receiver is provided in the HORSCH brief in- 3. Clean the metal plate (2). structions GPS Setting. 4. Pull the paper off the self-adhesive plate (4) and glue the metal plate (2) onto it.
Page 201: Edge And Border Nozzles
Edge and border nozzles Each folding boom has a border and an edge nozzle. They are located 10 cm outside of the last main nozzle. Edge nozzle Example: When an edge nozzle is activated, the first blue and the first yellow nozzle are automati- cally switched off.
Page 202: Nightlight (Optional)
NightLight (optional) Extremely bundled light (LED spotlight) to illu- minate the spraying cones. When the spraying process is switched off at the headland the lights are automatically cleaned by a washing facility. The LED spotlights are controlled via the ter- minal.
Page 203: Direct Filling (Optional)
Direct filling (optional) NOTE Direct filling without pump The wet seal chamber for the radiator antifreeze must always be filled with coolant at least to 3/4. At the direct filling port fluid from an external Make sure that the seal is completely covered tank can be pressed directly into the spraying with coolant.
Page 204: Outside Cleaning (Optional)
Outside cleaning WARNING (optional) Danger through accidental contact with spray- ing mixture! NOTE Wear personal protective outfit! Wash the machine for the first time after Before using the outside cleaning system the 3 months at the earliest with a steam jet or cleaning programs of the crop protection sprayer high pressure cleaner to avoid damage to the must be cycled through since the residual...
Page 205 High pressure cleaner (optional) NOTE Wear suitable protective outfit when cleaning. ¾ Follow the specifications of the crop protec- tion agent manufacturers. Cleaning water must not enter surface water ¾ or the sewage system. Perform cleaning therefore on an unpaved ¾...
Page 206: N-Sensor Bracket (Optional)
Safety package (optional) 1. Place a suitable collecting vessel under the drain plug. Warning triangle, safety vest, warning lamp incl. 2. Carefully unscrew the drain plug. battery and first-aid kit are located in the storage 3. Collect the entire oil and dispose of properly. compartment under the driver’s seat.
Page 207: Operation
Operation Prerequisites for the suitability of the machine are in particular: optimal functioning of the brake (brake test) ¾ Whenever working on the machine compliance with the permissible total weight ¾ pay attention to the associated safety the tyre load bearing capacity notes in the chapter “Safety and ¾...
Page 208: Transport Position
NOTE NOTE The must only be parked on a level and firm Check the following prior to road travel: surface when loaded and, preferably, also when the light system for damage, function and ¾ empty. Observe the load bearing capacity of the cleanliness.
Page 209: Multi-Function Control Panel
Multi-function control panel Overview of the operator functions for spraying The spraying functions are operated on the drive lever of the multi-function control panel. 1 Open / close spraying nozzles 11 Application quantity +/- 5% (optional assignment) 2 Lift parallelogram 12 Activate / deactivate cruise control 2 3 Lower parallelogram 13 Activate / deactivate cruise control 1...
Page 210: Sectionbox (Optional)
LED of the respec- 1 ISOBUS tive switch (3). 2 SectionBox 3 Terminal HORSCH SectionBox, 13 sections When the main switch (4) is activated, all ¾ active sections or border/edge nozzles are enabled. When the main switch (4) is deactivated, all ¾...
Page 211: Folding The Folding Boom
Folding the folding boom WARNING Danger of crushing, being pulled in, being WARNING caught or impact for operator and third par- Dropping or lowering machine parts can cause ties may arise if third parties remain in the severe crushing injuries etc.! operating range of the folding boom when unfolding or folding in the folding boom Folding the folding boom is only allowed from...
Page 212: Unfolding
NOTE NOTE The folding boom is controlled via the terminal. Instructions for operating the terminal are in- ¾ In folded and unfolded condition of the folding cluded in the supplied operating instructions! boom, the hydraulic cylinders for boom folding maintain the corresponding end position (trans- The folding boom is folded via the terminal.
Page 213: Preparation For Spraying Operation
Preparation for Pay attention to the permissible filter combi- ¾ nations or mesh sizes. spraying operation The mesh sizes of pressure filters and nozzle filters must always be smaller than the nozzle opening of the nozzles used. Notes given by the manufacturer of the crop protection agent WARNING must be followed.
Page 214: Preparing The Spraying Mixture
Preparing the spraying mixture NOTE DANGER Besides the generally valid information listed hereunder, you should also follow the prod- Danger caused by accidental contact with uct-specific procedures described in the instruc- crop protection agents and/or spraying tions for use of the crop protection agents! mixture! When preparing spraying mixture there is the highest risk of coming into contact with crop...
Page 215: Calculating Filling / Refill Quantities
Calculating filling / refill Question 1: quantities How many l or kg preparation must be metered for one container filling? NOTE Calculation formula and answer to question 1: Use the Filling table for residual areas to calculate the required refill quantity for the last spraying Water refill quantity [l] x concentration [%] mixture container filling.
Page 216: Calculating Filling / Refill Quantities
Calculating filling / refill Question 1: quantities How many gal lqd or lbs preparation must be metered for one container filling? NOTE Calculation formula and answer to question 1: Use the Filling table for residual areas to calculate the required refill quantity for the last spraying Water refill quantity [gal lqd] x concentration [%] mixture container filling.
Page 217 Filling table for residual areas NOTE Use the Filling table for residual areas to calculate ¾ the required refill quantity for the last spraying mixture container filling. Subtract the residual quantity in the spraying ¾ line from the calculated refill quantity! See chapter Spraying line.
Page 218: Nozzle Selection
Nozzle selection Procedure The tables apply to 50 cm nozzle spacing. ¾ NOTE Nozzle sizes and colour coding acc. to ISO ¾ 10625 For the selection and use of nozzles you should also follow the data and recommendations of the With diagram and universal table respective nozzle manufacturer! Determine application quantity, travel speed...
Page 219 Diagram (a) with example...
Page 220 Application quantity l/ha Nozzle size Nozzle output l/min Travel speed km/h Pressure bar Travel speed km/h Pressure bar Universal table (b) with 50 cm nozzle spacing (with example) The values apply for water of 20 °C, pressure measured directly at the nozzle. Check the values with a measuring vessel before the start of application.
Page 221 With placing quantity table Determine placing quantity and travel speed. In the placing quantity table look for the column with the required travel speed. Look for the line(s) with the required plac- ing quantity (use approximate values, if necessary). Read nozzle size, pressure, and nozzle output.
Page 222 Pres- Pres- Placing quantity in l/ha at km/h Placing quantity in l/ha at km/h Type Type sure sure l/min l/min Colour Colour orange brown -015 green grey white yellow -025 lilac black turquoise blue violet bright-blue Universal table with 50 cm nozzle spacing (with example) The values apply for water of 20 °C, pressure measured directly at the nozzle.
Page 223 Universal table with 20 in. nozzle spacing (with example) The values apply for water of 68 °F, pressure measured directly at the nozzle. Check the values with a measuring vessel before the start of application.
Page 224 The following applies to folding booms with 10 in. nozzle spacing: 20 in. 10 in. 2 x gal/ac = gal/ac Example 20 in. (output per nozzle) 20 gal/ac x 20 in. x 5 mph 6000 = 0.34 gal/min Example 10 in. (output per 2 nozzles) 2 x 20 gal/ac x 10 in.
Page 238: Filling With Water
Filling with water Never leave the crop protection sprayer un- ¾ attended during filling. Never exceed the rated volume when filling NOTE ¾ the spraying mixture container. When filling, pay attention to the permissible Never exceed the permissible payload of ¾...
Page 239: Filling The Spraying Mixture Container Through The Filling Port
Filling the spraying Water systems Basic Pro and water system CCS Pro mixture container through the filling port The national laws and relevant regulations for filling the spraying mixture container via the suction hose from open water tapping points Water systems Basic and must be complied with.
Page 240: Direct Filling / External Filling Without Pump (Optional)
Direct filling / external filling Direct filling / external filling with without pump (optional) pump (optional) At the direct filling port fluid from an external At the direct filling port fluid from an external tank can be pressed directly into the spraying tank can be pressed directly into the spraying mixture container.
Page 241: Filling Via The Dome
Filling via the dome NOTE Always keep an eye on the level gauge while ¾ The dome screen must be checked daily and filling. No automatic shut-down when the cleaned as necessary! spraying mixture container is full! Stop filling the spraying mixture container ¾...
Page 242 Always have a sufficient amount of fresh water on board when using the crop protection spray- When filling the spraying mixture container check and refill also the fresh water tank.
Page 243: Illuviation Of Preparations
Illuviation of preparations Illuviation valve DANGER Wear appropriate protective outfit for the illuviation of the preparations. Observe the regulations and notes as well as the safety data sheet of the crop protection agent manufacturer! Flush the respective preparation through the illuviation valve into the water of the spraying NOTE mixture container.
Page 244: Flushing In Liquid Preparations During Filling
Flushing in liquid preparations during filling Water systems Basic and water system CCS 1. Connect the suction hose to the filling con- nection. During the filling process the water sucked in through the suction hose is present at the illu- viation valve.
Page 245: Flushing In Liquid Preparations During Filling
Flushing in liquid preparations during filling Water systems Basic Pro and water sys- tem CCS Pro 1. Enter the desired container capacity in the terminal. 2. Connect the suction hose to the filling port and open the filling valve. During the filling process the water sucked in through the suction hose is present at the illu- viation valve.
Page 246: Flushing In Liquid Preparations With Full Or Partly Filled Spraying Mixture Container
Flushing in liquid preparations Flushing in liquid preparations with full or partly filled spraying with full or partly filled spraying mixture container mixture container Water systems Basic and CCS Water systems Basic Pro and CCS Pro 1. Open the lid on the illuviation valve. 1.
Page 247: Flushing In Powdery Preparations And Carbonyl Diamide
Flushing in powdery preparations Flushing in powdery preparations and carbonyl diamide and carbonyl diamide Water systems Basic and CCS Water systems Basic Pro and water sys- tem CCS Pro NOTE NOTE Exercise particular caution when handling pow- dery preparations or carbonyl diamide! Wear Exercise particular caution when handling pow- personal protective outfit! Observe the regu- dery preparations or carbonyl diamide! Wear...
Page 248: Canister Cleaning
Canister cleaning Canister cleaning with fresh water Water systems Basic and water system NOTE Cleaning the canisters with fresh water dilutes Pre-cleaning the canister with spraying the spraying mixture concentration! mixture 1. Open the lid on the illuviation valve. 2. Turn the suction side 3-way valve to Suck from fresh water tank.
Page 249: Canister Cleaning
Canister cleaning Canister cleaning with fresh water Water systems Basic Pro and water sys- NOTE tem CCS Pro Cleaning the canisters with fresh water dilutes Pre-cleaning the canister with spraying the spraying mixture concentration! mixture 1. Open the lid on the illuviation valve. 2.
Page 250 Empty preparation containers Thoroughly wash out empty preparation con- ¾ tainers, make them unusable, collect then and dispose of according to regulations. Do not use for other purposes. If only spraying mixture is available for clean- ¾ ing the preparation containers, you should just use this for preliminary cleaning.
Page 251: Spraying Operation
Teach procedures must be carried out by to avoid unnecessary impact on the en- • ¾ HORSCH service staff. vironment. In case of deviations between the actual and Choose the required nozzle type from the ¾...
Page 252: Folding Boom Control
Folding boom control Increasing the travel speed while leaving both nozzle size and spraying pressure unchanged, reduces the placing quantity. WARNING Reducing the travel speed while leaving both Danger of crushing and impact for persons nozzle size and spraying pressure unchanged, staying in the danger zone when lifting or increases the placing quantity.
Page 253 Spraying Travelling to the field with the agitator switched on 1. Switch on the terminal. 2. Adjust the agitator. Water systems Basic and CCS: 3. Prepare the spraying mixture as specified Set the pressure side valve to the spraying ¾ by the crop protection agent manufacturer function.
Page 254 Spraying with 25 cm [10 in.] Nozzle spac- Draining the spraying mixture container ing and reduced target area distance via the pressure output The risk of windward drifting can be consid- ¾ erably reduced by reducing the target area Water systems Basic and CCS distance to less than 50 cm [20 in].
Page 255 Draining the spraying mixture container via the pressure output Water systems Basic Pro and CCS Pro Pressure output 1. Couple a discharge hose with 2″ Camlock coupling on the pressure output. NOTE Drainage output can be controlled with the ball valve.
Page 256: Residual Quantities
Residual quantities Draining technical residual quantities A differentiation is made between two types NOTE of residual quantities: Excess residual quantity after the end of Make sure that the residual quantity in the ¾ spraying operation, e.g. resulting from errors spraying line will be sprayed out in the form of in the calculation of the application quantity, undiluted concentration.
Page 257: Draining Technical Residual Quantities
Draining technical Diluted residual quantity residual quantities Perform the dilution and spraying out of residual quantity from the spraying mixture container The filling port is suitable for draining the tech- after the end of spraying operation as follows: nical residual quantities Procedure 1.
Page 258: Draining The Fresh Water Tank
In case of multiple nozzle systems all exist- WARNING ing nozzles must be opened for cleaning. There is danger of deposits if this instruction Danger of poisoning by contaminated water in is not followed! the fresh water tank! Do not use the water of the fresh water tank as drinking water! Draining the fresh water tank Port for water systems...
Page 259: Cleaning
Replace defective protective features with ¾ functioning. new ones. Use only HORSCH original parts. Do not aim the water jet directly at electrical ¾ or electronic components and bearings. Keep the water jet at a distance of at least 150 cm.
Page 260: Cleaning The Filters
Cleaning the filters Cleaning the crop protection sprayer A ring spanner for work on the pressure and suc- NOTE tion filters is supplied with the machine. The ring Regular cleaning of the crop protection sprayer spanner is located in the storage compartment is a prerequisite for proper maintenance and at the left-hand side in the direction of travel.
Page 261 Cleaning the pressure filter of water systems Pressure filter cleaning of water systems Basic and CCS Basic Pro and CCS Pro 1. Switch (1) off the folding boom circulation. 1. Switch off the folding boom circulation. 2. Close the ball valve for folding boom supply. 2.
Page 262 Suction filter 2. Drain the filter housing. Open the valve for this purpose. Collect used fluid and dispose of properly. CAUTION 3. Unscrew the lid of the filter housing. Spraying mixture running out! Wear personal 4. Remove the filter and clean/change it. Collect protective outfit! the deposits in a suitable tank and dispose of properly.
Page 263: Ccs - Continuous Inside Cleaning (Continuous Cleaning System)
The suction filter of the cleaning pump is located NOTE to the right of the illuviation valve. The initially placed residual quantity is undiluted (up to 40 l [10 gal]). Place the residual quantity on an untreated surface! CCS cleaning is automatically included in the ¾...
Page 264: Cleaning With Drained Spraying Mixture Container
Cleaning with drained spraying NOTE mixture container In case of multiple nozzle bodies all existing nozzles must be cleaned. There is danger of NOTE deposits if this instruction is not followed! The initially placed residual quantity is undiluted. Therefore, place the residual quantity on an untreated surface! Washing program for machines of the Clean the spraying mixture container after use!
Page 265: Cleaning With Filled Spraying Mixture Container
Cleaning with filled spraying NOTE mixture container In case of multiple nozzle bodies all existing nozzles must be cleaned. There is danger of NOTE deposits if this instruction is not followed! The initially placed residual quantity is undiluted. Therefore, place the residual quantity on an untreated surface! Washing program for machines of the Clean the suction fittings and spraying line in...
Page 266: Procedure For Machines Of The Basic And Ccs Variants
Procedure for machines of the Blow-out process of water systems Basic Pro and CCS Pro Basic and CCS variants 1. Air reservoir of the machine must be filled. 1. Switch off the nozzles. 2. Switch off all spraying functions. Switch off 2.
Page 267: Outside Cleaning (Optional)
Outside cleaning (optional) With outside cleaning, undesired contamina- tion is removed and the unintentional dripping / draining of adhering crop protection agents is prevented. NOTE Wear personal protective outfit during outside ¾ cleaning. Observe the regulations and notes of the crop protection agent manufacturers! Switch-over ball valve between internal and outside Cleaning water must not enter surface water ¾...
Page 268: Care And Maintenance
Reattach all protective features that were ¾ Use only spare parts approved by HORSCH. removed for the purpose of care, service and ¾ Use only spare hoses approved by HORSCH maintenance work on the machine.
Page 269 Initiate protective measures (e.g. cover or ¾ NOTE even disassemble lines at particularly critical points) Before each commissioning when welding, drilling or grinding • Check hoses, pipes and connecting pieces ¾ when working with abrasive cutting wheels • for apparent faults or leaking connections. in the vicinity of plastic hoses and electric Remedy chafed sections on hoses and pipes.
Page 270 Lubricating the machine Brand Lubricant designation Normal operating conditions The machine should be lubricated at regular intervals and after each cleaning action. ARAL Aralub HL 2 This ensures operability and reduces repair FINA FINA Marson L2 costs and downtimes. ESSO ESSO Beacon 2 CAUTION SHELL...
Page 271: Faults
Faults WARNING Danger of crushing, shearing, cutting, cutting off, being caught, winding up, being pulled in and impact caused by accidental lowering of lifted, unsecured machine parts. ¾ accidental starting and rolling of the machine. ¾ Secure the machine against unintended starting and accidental rolling away, before faults on the machine are rectified.
Page 272: Attachment Maintenance Overview
Attachment maintenance overview Maintenance location Work instructions Interval After 10 operating hours Retighten all screw and plug-in Even firmly tightened screw connections can come loose connections as well as the hydraulic (e.g. because of material settlement or paint residues Once connections.
Page 273 Visual inspection of folding joints for zero clearance, apparent faults and wear. In case of play or lose Folding boom / parallelogram 50 h components, have faults corrected by HORSCH Service staff. Folding boom Check setting yearly Safety installations...
Page 274 Lubrication points (lubricating grease: DIN 51825 KP/2K-40) - Lubricate the following, number of lubrication points in brackets Height adjustment • Hydraulic height adjustment 50 h or weekly lubricate (2 per suspension) Sliding axle • Mechanical track width adjustment when adjusted lubricate (depending on the suspension, apply with brush to all sides of the sliding tube when the sliding axle is extended)
Page 275: Overview Of Basic Vehicle Lubrication Points
Overview of basic vehicle lubrication points Suspension sled Suspension bridge Hydropneumatic suspension (only Leeb VN) Suspension bridge hydraulic height adjustment...
Page 276 Hydraulic track width adjustment rear, underside Steering Hydraulic track width adjustment front, top side Mechanical track width adjustment...
Page 277: Folding Boom 5-Piece Double Folding
Folding boom 5-piece double folding Inside wing / outside wing Outside wing / collision protection Middle section / inside wing...
Page 278: Overview Of Lubrication Points Middle Section
Overview of lubrication points middle section NOTE Certain lubrication points can only be reached when the folding boom is unfolded or the paral- lelogram is raised or lowered. Parallelogram to central frame connection Pendulum frame / central frame connection Lubrication bar parallelogram connection to machine Central frame Parallelogram to machine connection Inside wing / middle frame connection...
Page 279 Central frame / middle frame tractor link arm Parallelogram lock...
Page 280: Calibrating The Flow Meter
Calibrating the flow meter Example: The numerical values in the example were The flow meter is calibrated by using the tank randomly chosen and may differ from practice. method. A major amount of water is thereby discharged from the spraying mixture container Machine with 36 m working width.
Page 281: Calibrating The Flow Meter
Calibrating the flow meter Example: The numerical values in the example were The flow meter is calibrated by using the tank method. A major amount of water is thereby randomly chosen and may differ from practice. discharged from the spraying mixture container Machine with 120 ft working width.
Page 282: Inspection Of The Crop Protection Sprayer
Ensure a cor- rect and watertight connection! Flow meter test To test the flow meter, the test adapter set ¾ (order number 36960072) can be ordered from HORSCH. 1. Disconnect the hose union to the flow meter on the middle section.
Page 283: Maintenance Overview Chassis
Maintenance overview chassis Maintenance location Work instructions Interval After 10 operating hours Retighten all screw and plug-in Even firmly tightened screw connections can come loose connections as well as the hydraulic (e.g. because of material settlement or paint residues Once connections.
Page 284 Maintenance location Work instructions Interval 1200 h or Hydraulics suction filter Replace element annually 1200 h or Hydraulics spillage oil suction filter Replace element annually 1200 h or Hydraulics return suction filter Replace element annually 1200 h or Hydraulic oil tank Oil change annually 1200 h or...
Page 285 Maintenance location Work instructions Interval Check / clean preliminary filter system 600 h 1200 h or Replace element Air filter annually 2400 or Replace safety element 2 years Check / inspect antifreeze mixture 100 h Cooling system, turbocharger Check hose connections and ports for firm seating 600 h Check air conditioning as required...
Page 286 Maintenance location Work instructions Interval after the first 100 h, Change wheel hub oil then every Wheel drive 600 h Check rubber gaskets and suspension pins 600 h Service brake Check function 600 h every 6 Clean / replace pocket filter months Cabin every 3...
Page 287 Check rubber gaskets and steering cylinder cotter pins (Figure varies depending on the machine design) Clamping dimension of height adjustment from top edge of suspension bridge to the end covers of the guide column (410 mm) [16 in] (low travel position shown)
Page 288: Fuels And Lubricants
Fuels and lubricants Filling points Filling Type *** Change interval ** quantity * Engine approx. 5W-30 ACEA E6 after 600 operating • (with filter) 15.2 l hours and subse- 10W-40 ACEA E9 / • [4 gal] quently after 600 op- API CJ-4 Low SAPs •...
Page 289 Filling points Filling Type *** Change interval ** quantity * Air conditioning 1.250 kg R 134a as required system [2 lbs] H i g h p r e s s u r e approx. AGIP GAMMA 30 yearly cleaner 0.4 l [4 fl oz] Lubrication points, up to...
Page 290: Maintenance Of The Hydraulic System
Make sure that no hydraulic oil enters into the ¾ ground or into water! In addition, follow the country specific regula- ¾ tions and directives. NOTE Additional specifications of the hydraulic system (circuit diagrams, etc.) can be obtained from the HORSCH service department.
Page 291: Inspection Criteria For Hydraulic Hoses
NOTE NOTE The following inspection criteria must be ob- Use only original spare hoses from HORSCH. served in the interest of your own safety and to These spare hoses withstand the chemical, reduce environmental damages! mechanical and thermal loads.
Page 292: Storage
HORSCH sales partner in due time. Unplug the terminal and store it in a dry place. Your HORSCH dealer will be in a much better ¾ position to execute the maintenance service and Protect the machine against corrosion.
Page 293: Drainage / Residue Drain Water Systems Basic Pro And Ccs Pro
Fresh water tank 1. Remove the cap on the connection for fresh water filling and open the ball valve. 2. Allow the fresh water to drain. 3. Close the ball valve again and close the port again with the cap. 4.
Page 294 Direct filling connection at the right of the cab (optional) NOTE Refer to the supplied HORSCH terminal op- Filling ports of water system Basic and water system CCS erating instructions (Chapter Winter storage of spraying system) for further information on...
Page 295: Winter Storage
CCS the function is performed on the antifreeze mix during the winter storage process main terminal) and thereby lowers the antifreeze temperature even further! NOTE Refer to the supplied HORSCH terminal op- Antifreeze Frost-proof to Clear water erating instructions (Chapter Winter storage agent of spraying system) for further information on -20°C...
Page 296 Clean the spraying system thoroughly with ¾ fresh water. This is the only way of ensuring that no more antifreeze mix is present in the crop protection sprayer. Let the existing cleaning programs run several times with fresh water. Completely lubricate the machine as per lu- ¾...
Page 297: Liquid Fertiliser Operation
Liquid fertiliser operation Only use the black bayonet nuts for all the fol- lowing 3-jet nozzles. At present there are mainly two different types Various 3-jet nozzles and their fields of ap- of liquid fertiliser available: plication at approx. 5 mp/h (8 km/h) Ammonium nitrate - carbonyl diamide solu- ¾...
Page 298 Conversion table for spraying liquid fertiliser AHL (Ammonium nitrate - carbonyl diamide solution) NOTE When filling pay attention to the different den- sities [lb/gal] ([kg/l]) of the individual fluids the permissible payload of the crop protection sprayer! Sol. N Sol. N Sol.
Page 299: Appendix
Appendix Anzugsdrehmoment HINWEIS The tightening torques only serve as guidelines and are generally valid. Actual data given at the • corresponding points in the operating instructions have priority. Screws and nuts must not be treated with lubricants, since this would change the friction value. •...
Page 300 Inch screws Tightening torques - inch screws in ft lb (Nm) Screw diameter Strength 2 Strength 5 Strength 8 No marks on head 3 marks on head 6 marks on head Inch Coarse Fine thread Coarse thread Fine thread Coarse thread Fine thread thread 4.1 (5.6)
Page 301: Horsch Leeb Metering Cup
HORSCH Leeb metering cup Nozzle selection and control The fluid level, which indicates the placing The Horsch Leeb metering cup is used to adjust quantity in l/ha on one side of the HORSCH and check agricultural spraying implements. Be- Leeb metering cup, shows at the same time on...
Page 302: Index
Index 3-way ball valve 174,175 6-way ball valve 174,175 Cabin 97,282 12 Volt vehicle network 94,158 Cabin air filtering category 4 140 Cabin door 99 Cabin light 102,126 Acceleration characteristics 153 Cabin sockets 132 Access ladder 97,115 Cabin temperature 118 Accessories 10 Cabin windows 119 Access steps 163...
Page 303 Damage 8 Fan nozzle 103 Danger zone 20,248 Fan setting 118 Delivery 27 Fan speed 117,118 Density 234 Fault 120 Diaphragm 190 Faults 267 Diaphragm valve 190 Field operation 155,161 Diesel filter change 65 Field travel 102 Diluted residual quantity 253 Filling 225,231,234,240,241 Direct filling 173,174,176,177,199,223,236 Filling connections 162...
Page 304 Load bearing capacity 47 Longitudinal adjustment 106,114 GPS receiver 193,194 Lubrication points 270 Lumbar support 107 Hand pump 70 Hand washing tank 162,165,290 Machine terminal 100,124,154,155,160 Hazard light system 102 Maintenance 18,69,268,279 Headland 247 Maintenance access 85,162,164 Headlight flasher 112 Mechanical release devices 83 Heating 101,117 Mechanical release device spraying pump and...
Page 305 Optional equipment 193,197 Residual area 213 Outside cleaning 162,200,263 Residual quantities 252 Outside mirror 101,131 Residual quantity 32,36,40,44,252,253 Outside temperature 119 Residue drain 173,174,176,177 Retaining clip 169 Return suction filter 280 Parallelogram 181,269 Reverse driving 152 Parallelogram lock 181,185 Reversing fitting 168 Parking 203 Ribbed V-belt 61,280 Parking brake 150,152,153,203,204...
Page 306 Spraying height 248 Transport lock 184 Spraying line 187 Transport mode 116 Spraying mixture 200,209,210,234,265 Transport position 204 Spraying mixture container 163,179,180,235,269 Transport width 12 Spraying nozzles 205,269 Travel direction indicator 112 Spraying operation Travel direction switch 116,150 124,209,225,227,231,233,247 Travel distance 252 Spraying pressure 209,247,249 Travel modes 155 Spraying pressure, fault 267...
Page 308 All details on technical specifications and pictograms are approximate and for information only. Subject to technical product revisions. HORSCH LEEB Application Systems GmbH Tel.: +49 9951 6041-0 Kleegartenstraße 54 Fax: +49 9951 6041-3092 94405 Landau a. d. Isar E-Mail: info.leeb@horsch.com...

This manual is also suitable for:

Leeb 6.280 vl Leeb 8.280 vl Leeb 5.300 vl Leeb 6.300 vl Leeb 8.300 vl Leeb 5.280 vn ... Show all

horsch Leeb 5.280 VL Operating Instructions Manual

Introduction

Safety and Responsibility

Commissioning

Technical Data Leeb 5.280/ 6.280 / 8.280 VL (Variant Emission Standard Stage 3A)

Technical Data Leeb 5.300 / 6.300 / 8.300 VL (Variant Emission Standard Stage 5)

Technical Data Leeb 5.280 / 6.280 VN (Variant Emission Standard Stage 3A)

Technical Data Leeb 5.300 / 6.300 VN (Emission Standard Stage 5 Variant)

Attachment

Components Chassis

Mechanical Release Device

Cabin

Engine Operation

Travel Operation

Machine Terminal

Attachment

Components Attachment

Fittings

Water Systems

Optional Equipment

Edge and Border Nozzles

Operation

Sectionbox (Optional)

Preparation for Spraying Operation

Quick Links

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Questions and answers

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Summary of Contents for horsch Leeb 5.280 VL