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Summary of Contents for THORLABS DDS100
- Page 1 DDS100(/M) Direct Drive Translation Stage User Guide Original Instructions HA0411T...
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Page 2: Table Of Contents
Chaper 7 Regulatory ....................19 7.1 Declarations Of Conformity ............19 7.1.1 For Customers in Europe ..............19 7.1.2 For Customers In The USA ..............19 7.2 CE Certification ................20 Chaper 8 Thorlabs Worldwide Contacts ..............22 Page 0 ETN053980-D02... -
Page 3: Chaper 1 Overview
Chapter 1 Overview 1.1 Introduction The Thorlabs’ DDS100 low-profile, direct-drive stage provides 100 mm of travel with 500 nm resolution and a maximum speed of 500 mm/s. The stage is ideal for applications that require high speeds and high positioning accuracy, including automated alignment, surface inspection, mapping, and probing. -
Page 4: Chaper 2 Safety
DDS100(/M) Direct Drive Translation Stage Chapter 2 Safety 2.1 Safety Information For the continuing safety of the operators of this equipment, and the protection of the equipment itself, the operator should take note of the Warnings, Cautions and Notes throughout this handbook and, where visible, on the product itself. -
Page 5: General Warnings
Chapter 2 Safety 2.2 General Warnings Warning If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In particular, excessive moisture may impair operation. Spillage of fluid, such as sample solutions, should be avoided. If spillage does occur, clean up immediately using absorbant tissue. -
Page 6: Chaper 3 Installation
DDS100(/M) Direct Drive Translation Stage Chapter 3 Installation 3.1 Unpacking Note Retain the packing in which the unit was shipped, for use in future transportation. Caution Once removed from its packaging, the stage can be easily damaged by mishandling. The unit should only be handled by its base, not by any attachments to the moving platform. -
Page 7: Mounting The Stage To The Work Surface
3.2.3 Mounting the Stage to the Work Surface The DDS100 stage is mounted to the working surface by two M6 x 25mm (1/4-20 x 1”) screws. The mounting holes are accessed from the top of the stage - see Fig. 3.1. -
Page 8: Mounting In Multi-Axis Configurations
DDS100(/M) Direct Drive Translation Stage 3.2.4 Mounting In Multi-Axis Configurations For dual-axis applications, two DDS100 stages can be bolted together in an XY configuration by using the DDSMP1 attachment plate. Fig. 3.2 Typical XY Configuration Regarding Fig. 3.2 above: Caution During item (1), use the bolts supplied. -
Page 9: Electrical Connections
Chapter 3 Installation 3.3 Electrical Connections The stage must be driven by a Thorlabs KBD101 controller. Connect the motor flying lead to the MOTOR connector on the controller rear panel. Fig. 3.3 Electrical connections Pin out information for the connector on the motor lead is detailed below.. -
Page 10: Chaper 4 Operation
Chapter 4 Operation 4.1 General Caution The DDS100 stage is designed to be driven by the Thorlabs KBD101 Brushless DC Motor K-Cube. For full compatibility, the controller should have Firmware version 1.0.1 or higher. The Firmware version is displayed on start up - see the associated controller manual for more information. -
Page 11: Using The Kinesis Software
- see the following pages for more information. 4.2 Using the Kinesis software 1) If it is not already running, start the Kinesis software - Start/Programs/Thorlabs/ Kinesis/Kinesis The software reads in the stage and controller information on boot up and the GUI panel shown below is displayed.. - Page 12 DDS100(/M) Direct Drive Translation Stage Note The MOTOR DRIVE connectors for each channel/axis contain an EEPROM, which stores the factory default settings for the set up parameters. When the stage is connected, these settings are loaded into the controller on start up, and are tuned for loads up to the 250 g (0.55 lb) maximum, at speeds up to 500 mm/s.
- Page 13 Hardware’ box, then click ‘OK’. This will ensure that the same parameter settings will be loaded next time the unit is powered up - even in the absence of a PC. Table 4.1 DDS100 Position Loop Parameter Adjustment Guidelines Load Range (g)
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Page 14: Using The Apt Software
DDS100(/M) Direct Drive Translation Stage 4.3 Using the APT Software 1) If it is not already running, start the APTUser utility - Start/Programs/Thorlabs/APT User/APT User The APT server reads in the stage and controller information on boot up and the GUI panel shown below is displayed. - Page 15 Hardware’ box, then click ‘OK’. This will ensure that the same parameter settings will be loaded next time the unit is powered up - even in the absence of a PC. Table 4.1 DDS100 Position Loop Parameter Adjustment Guidelines Load Range (g)
- Page 16 DDS100(/M) Direct Drive Translation Stage Table 4.2 DDS100 Load vs Maximum acceleration recommendations Load (g) Approximate Max Acceleration (mm/s²) The values quoted above are the maximum values recommended to avoid over current errors. These values are a guideline only, and depending on the shape of the mass and the velocities used, these values may require further adjustment, particularly if the stages are mounted in an XY configuration.
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Page 17: Position Error Messages
Chapter 4 Operation 4.4 Position Error Messages Caution The maximum velocity at which the encoder can operate is approximately 3000 mm/sec. Above this speed, encoder pulses may be lost and, as a result, the position readout becomes incorrect. This renders normal operation impossible because phase commutation of the motor is also based on the encoder reading. -
Page 18: Chaper 5 Maintenance
DDS100(/M) Direct Drive Translation Stage Chapter 5 Maintenance 5.1 General Repetitive movement over long periods can result in build up of lubricant which can cause uneven motion. Periodically, the stage should be powered down and the top platform moved from one end of travel to the other several times to redistribute the bearing lubricant. -
Page 19: Chaper 6 Specifications
Chapter 6 Specifications Chapter 6 Specifications 6.1 Stage Specifications Parameter Value Travel Range 100 mm (3.9") 500 mm/s Speed (Max) 70 nm/s Speed (Min) Acceleration (Max) 5000 mm/s Acceleration (Max) at 0.9 kg Load 500 mm/s Resolution 500 nm Bidirectional Repeatability ±1.5 µm Backlash N/A (No Leadscrew) - Page 20 DDS100(/M) Direct Drive Translation Stage Caution The maximum speed and acceleration values quoted can be safely achieved with the maximum load and a high duty cycle. However in this case, some heating of the stage may occur and dimensional stability of the stage may be affected. This could result in less than optimal repeatability and accuracy.
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Page 21: Chaper 7 Regulatory
Chapter 7 Regulatory Chapter 7 Regulatory 7.1 Declarations Of Conformity 7.1.1 For Customers in Europe See Section 7.2. 7.1.2 For Customers In The USA This equipment has been tested and found to comply with the limits for a Class A digital device, persuant to part 15 of the FCC rules. -
Page 22: Ce Certification
DDS100(/M) Direct Drive Translation Stage 7.2 CE Certification Page 20 ETN053980-D02... - Page 23 "End of life" units must be returned to Thorlabs or handed to a company specializing in waste recovery. Do not dispose of the unit in a litter bin or at a public waste disposal site.
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Page 24: Chaper 8 Thorlabs Worldwide Contacts
www.thorlabs.com...
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