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Related Manuals for Fab Fours VENGEANCE V595X
Summary of Contents for Fab Fours VENGEANCE V595X
- Page 1 Installation manual Vengeance Front Bumper Product number: v595x Application: 2023 FORD SUPER DUTY...
- Page 2 Use own good judgment and take your time. WARNINGS • Failure to observe the following warnings • Fab Fours, Inc. only approves installing this and instructions provided in this manual product according to these written instructions could lead to severe injury and/or death.
- Page 3 SAFETY / DISCLAIMER TABLE OF CONTENTS A MESSAGE FROM THE OWNER GETTING STARTED PROVIDED MATERIAL INSTALLATION CONTACT...
- Page 4 A message from the owner Fab Fours’ was born out of a passion for customizing vehicles and a love of the outdoors. Our engineering team uses the latest 3D design software to turn new product ideas into reality. In our factory, designs come to life with the combination of cutting edge technology for metal cutting and forming and an American workforce that puts its’...
- Page 5 Getting started Before you begin the installation process of your new Fab Fours product, we suggest laying out all materials and parts on a pad or protective surface. Failure to fully account for all components before beginning installation may leave vehicle...
- Page 6 Provided materials TOOLS REQUIRED • PANEL PRY TOOL • FLAT HEAD SCREWDRIVER • SILVER MARKER • DRILL • UTILITY KNIFE • MEASURING TAPE • 1/4” DRILL BIT • E6 TORX SOCKET • 1/8” ALLEN WRENCH • 8MM SOCKET WRENCH • 11MM SOCKET WRENCH •...
- Page 7 Hardware kit | 50421-HW IDENTIFICATION Component NUMBER Description 50421-HW 1/4"-20 X 1", HEX HEAD CAP SCREW, ZINC, GRADE 8 50421-HW 1/4"-20, HEX NUT, ZINC, GRADE 8 50421-HW 1/4"-SAE, FLAT WASHER, ZINC, GRADE 8 50421-HW 1/4"-SAE, LOCK WASHER, ZINC, GRADE 8 50421-HW 10-24 X 3/4", SOCKET HEAD CAP SCREW, BLACK SS 50421-HW...
- Page 8 INSTALLATION Remove the plastic tow hook covers by pulling on them to release the clips. Figure 1 Figure 1 Disconnect the bumper electrical harness connected to the inside of the driver side frame rail. Figure 2 Figure 2...
- Page 9 If applicable, remove the adaptive cruise control (ACC) sensor from its mounting bracket. Figure 3 Figure 3 If applicable, disconnect the electrical connector from the ACC sensor. Figure 4 Figure 4...
- Page 10 Using an E6 torx socket remove the three (3) studs that attach the ACC bracket to the vehicle. Figure 5 Figure 5 Using an 18mm socket wrench, remove the eight (8) bolts that attach the bumper to the tow hook brackets.
- Page 11 Using a 15mm socket wrench, remove the two (2) bolts per side that attach the bumper reinforcement brackets to the frame. Figure 7 Figure 7 Using a body panel pry tool, remove the two (2) push pins attaching the shroud to the grille. The bumper can now be removed from the vehicle.
- Page 12 Using an 18mm socket wrench, remove the eight (8) bolts attaching the tow hooks to the frame and remove the tow hooks. Figure 9 Figure 9 Using an 18mm socket wrench, remove the eight (8) nuts attaching the underrun guards to the bottom of each frame rail.
- Page 13 Using an 8mm socket wrench, remove the four (4) screws in each fog light bracket to remove them from the bumper. Figure 11 Figure 11 Using a panel pry tool, remove the push pin clip. Figure 12 Figure 12...
- Page 14 Reinstall the parking sensor housings into their respective locations and orientations in the Fab Fours bumper (Part#: 23071). Apply the provided epoxy on the inside of the bumper around the sensor housing to hold them in place. Figure 13-16 Figure 13...
- Page 15 Using an E6 socket and 11mm combination wrench, remove the three (3) nuts from the ACC sensor bracket. Figure 17 Figure 17 Using a panel pry tool, remove the ACC bracket mounting studs from their plastic sockets. Figure 18 Figure 18...
- Page 16 Using a panel pry tool and flat head screwdriver, remove the ACC bracket mounting stud sockets. Figure 19 Figure 19 Reinstall the mounting studs, sockets, and locking nuts on the opposite side of the ACC mounting bracket by reversing the steps used to remove them. Figure 20 Figure 20...
- Page 17 Using the cutout and two (2) holes in the bumper shell as a guide, trace the profiles onto the smooth side of the provided black plastic sheet (Part#: 61784) with a marker. Then, make another mark offsetting the previous mark by at least 1/4”. Figure 21-22 Figure 21 Figure 22...
- Page 18 Using a utility knife, cut along the offset line. Then, using a 1/4” drill bit drill out the two (2) marked holes. Figure 23 Figure 23 Using a 1/8” Allen wrench, install the plastic sheet with the provided #10 black stainless screws and barrel nuts.
- Page 19 Using an E6 socket install the ACC bracket with sensor into the bumper. Figure 25 Figure 25 If applicable, install a 20” lightbar using the two (2) provided L-brackets (part#:22352) and 1/4” screws, flat washers, lock washers, and nuts. Figure 26 Figure 26...
- Page 20 If applicable, install lights in the wings of the bumper per the lighting manufacturer’s instructions and with their provided hardware. With assistance, hold the bumper up to the vehicle and reinstall the four (4) previously removed underrun guard bolt strips. Figure 27-28 Figure 27 Figure 28...
- Page 21 Using an 18mm socket wrench, tighten the hardware installed in the previous step. Then, reconnect the bumper wiring harness. Figure 29 Figure 29 INSTALLATION COMPLETE...
- Page 22 Contact information Fab Fours Inc. 2213 Industrial Park Road Lancaster, SC 29720 Phone: (866) 385-1905 Fax: 970-385-1914 Email: support@fabfours.com fabfours.com...
- Page 23 “If you’re looking for more of the same, Then you’ve come to the wrong place.” - Greg Higgs...
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