Page 1 WARNING Failure to follow all instructions and safety precautions in this manual, in the Service Manual, in other manufacturers' manuals and on the safety decals attached to the product could result in serious injury or death to operators or bystanders and/or damage to property. DO NOT operate this vehicle before you READ and UNDERSTAND this Operation Manual, the Service Manual HALF/PACK...
Page 2 READ THIS MANUAL! EVERY PERSON who will OPERATE, MAINTAIN, REPAIR, OR OTHERWISE WORK with the Heil unit MUST READ AND UNDERSTAND this entire Operator’s Manual before starting the engine or activating any switches or controls. MAKE SURE to read the Service Manual for the unit BEFORE you do any maintenance or repair procedures.
Page 3: Table Of Contents
TABLE OF CONTENTS Introduction Section Preview ........................................4 How to Use This Manual ........................................5 To the Owner ........................................6 To the Operator ........................................7 To the Operator (Continued) / To the Mechanic ........................................8 To the Mechanic (Continued) ........................................9 Warranty Claims and Inquiries ........................................10 Customer Service and Repair Parts Contact Information ........................................11 Models...
Page 4 TABLE OF CONTENTS Locking Out the Unit ........................................59 Controls, Switches, and Indicator Lights Section Preview ........................................62 Features ........................................63 Features (Continued) ......................................64 In-Cab Main Control Panel ........................................65 In-Cab Main Control Panel (Continued) ......................................66 In-Cab Main Control Panel (Continued) ......................................67 In-Cab Main Control Panel (Continued) ......................................69 InSight Diagnostic Display ........................................70...
Page 5 TABLE OF CONTENTS ......................................89 Commercial Half/Pack (featuring Odyssey Controls) Optional Outside Controls - Lift Arms and Forks ........................................90 Service Hoist ........................................91 Body and Tailgate Props Section Preview ........................................94 Propping the Body of a Service Hoist Unit ........................................95 Propping the Body of a Service Hoist Unit (Continued) ......................................96 Propping the Body of a Service Hoist Unit (Continued) ......................................97...
Page 6 TABLE OF CONTENTS On-Route Operation Procedures Section Preview ........................................130 Driving to Pick-up Locations ........................................131 Commercial Loading/Unloading Sequence Quick Reference ........................................132 Commercial Lifting and Loading Refuse ........................................133 Commercial Lifting and Loading Refuse (Continued) ......................................134 Commercial Lifting and Loading Refuse (Continued) ......................................135 Commercial Lifting and Loading Refuse (Continued) ......................................136 Compacting the Load...
Page 7 TABLE OF CONTENTS Section Preview ........................................160 ........................................161 Hydraulic Pump Shutdown (Continued) ........................................162 Preventive Maintenance Chart Preventive Maintenance Chart ........................................164 Lubrication Guide Body Lubrication Guide ........................................168 Curotto-Can Standard Multiple Point Lubrication Guide ........................................169 Curotto-Can Optional Single Point Lubrication Guide ........................................170 Compressed Natural Gas (CNG) Option Important Safety Information ........................................172 Important Safety Information (Continued)
Page 8 TABLE OF CONTENTS Depressurizing/Re-Pressurizing Procedure ......................................188 Depressurizing/Re-Pressurizing Procedure (Continued) ......................................189 High Pressure Filter ......................................190 Welding and Hot Work Procedures ......................................191 Lifting the Vehicle / Towing the Vehicle ......................................192 CNG Fuel System Inspections ........................................193 Inspection/Preventive Care Schedule / Preparation Before Maintenance ......................................194 Daily CNG Fuel System Inspection ......................................195...
Page 9 TABLE OF CONTENTS ......................................217 ......................................218 ......................................219 ..................................221 Index Issued March 2021 Copyright 2021, Heil Environmental Table of Contents Printed in the U.S.A.
Page 10 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) NOTES:...
Page 11 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) ® ® HALF/PACK (FEATURING ODYSSEY CONTROLS) OPERATION MANUAL ISSUED MARCH 2021 TP1HPO-OM-0321 Issued March 2021 Copyright 2021, Heil Environmental Printed in the U.S.A.
Page 12 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) NOTES:...
Page 13 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) SECTION 1 INTRODUCTION Issued March 2021 Copyright 2021, Heil Environmental Introduction Printed in the U.S.A.
Page 14: Section Preview
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) PREVIEW Read this section to learn about: The responsibilities of the owner, the operator, and the mechanic Warranty information Telephone numbers and website URL for parts, technical support, warranty claims, training and manuals Identifying the different models Identifying the left (street side) of the unit The unit serial plate Various parts of the unit...
Page 15: Introduction
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) Manual Sections HOW TO USE THIS MANUAL This manual is divided into fourteen (14) sections. Products 1. Introduction This manual covers Heil Half/Pack (featuring Odyssey 2. Safety Messages and Decals Controls) Automated Front Loaders (AFLs) and Front End 3.
Page 16: To The Owner
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) You must make sure that repairs are made that may TO THE OWNER affect the safe operation of the unit before it is made This manual is designed to help ensure safe, efficient and available for operation.
Page 17: To The Operator
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) You must observe pertinent laws and regulations. TO THE OPERATOR Do not use drugs or alcohol while you operate the unit. DANGER You must read, study and understand all procedures Do not operate the unit or perform repair or maintenance and requirements of this Operation Manual before procedures on the unit until you read and understand all of you operate the unit for the first time.If you do not...
Page 18: To The Operator (Continued) / To The Mechanic
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) TO THE OPERATOR (CONTINUED) TO THE MECHANIC Always use your employer’s Lock-Out/Tag-Out WARNING procedures. If your employer does not have Lock- Out/Tag-Out procedures, use the Lock-Out/Tag-Out Do not operate the unit or perform repair or maintenance Procedure in this manual.
Page 19: To The Mechanic (Continued)
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) Always use your employer’s Lock-Out/Tag-Out TO THE MECHANIC (CONTINUED) procedures. If your employer does not have Lock- As the mechanic of the unit, you have several Out/Tag-Out procedures, use the Lock-Out/Tag-Out responsibilities: Procedure in this manual. Before you start the engine or operate the unit for the You must have a valid driver’s license if you operate first time:...
Page 20: Warranty Claims And Inquiries
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) WARRANTY CLAIMS AND INQUIRIES The HEIL ENVIRONMENTAL WARRANTY STATEMENT is printed on the inside, back cover of this manual. Should a failure occur that is covered by this warranty, contact the nearest Heil dealer for warranty repair unless otherwise authorized by Heil.
Page 21: Customer Service And Repair Parts Contact Information
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) CONTACT INFORMATION Customer Care Phone: 866-275-4345 Technical Service Phone: 866-310-4345 Parts Central Phone: 800-528-5308 4301 Gault Avenue North Fort Payne, AL 35967 www.heil.com Issued March 2021 Copyright 2021, Heil Environmental Introduction Printed in the U.S.A.
Page 22: Models
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) MODELS ® The Half/Pack (featuring Odyssey Controls) has two body models: Service Lift (Serviceable Eject) Service Hoist Both body models use a Packer/Eject panel and two cylinders to compact the refuse from the hopper into the body (packer mode) and to push all of the refuse from the body (eject mode).
Page 23: Serial Plate Location
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) SERIAL PLATE LOCATION You determine the sides of the unit by facing the direction of forward travel. The left side is the “streetside” and the right side is the “curbside”. The figure below shows the location of the body serial plate on the streetside of the unit’s body. See the next page for a description of the information that is on the serial plate.
Page 24: Reading The Serial Plate
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) READING THE SERIAL PLATE NOTICE The serial plate is the “birth certificate” of the unit. See the The code for the year of manufacture is in accordance figure below. with FMVSS 115. See the following table. Year of Manufacture Year Code Year...
Page 25: Product Nomenclature
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) PRODUCT NOMENCLATURE The figure below shows the major components and their typical location on the unit. See the following pages for brief descriptions of each component shown below. Figure 4. Product Nomenclature DESCRIPTION DESCRIPTION DESCRIPTION DESCRIPTION CARRY CAN...
Page 26: Product Nomenclature (Continued)
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) PRODUCT NOMENCLATURE (CONTINUED) Access Ladder – MAKE SURE the unit is in Lock-Out/Tag-Out mode before you use the access ladder AND the Top Door (Sliding Top Door) is CLOSED. BE CAREFUL at all times when you use the ladder. Maintain good balance with two feet and one hand, or one foot and two hands, firmly in place at all times.
Page 27 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) PRODUCT NOMENCLATURE (CONTINUED) WARNING Moving equipment can be dangerous to bystanders. Serious injury or death can occur if a person is in the area of operation or is not attentive to the operations. Clear the area of all unnecessary people before you operate the controls. Fork &...
Page 28: Glossary
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) GLOSSARY TERM DEFINITION accident An incident that results in unintended harm. ® An optional feature on Residential Non-Curotto-Can Half/Pack configured units only. This feature allows an operator to lift and dump a refuse container without manual adjustment of the forks to level a refuse container during the pick-up, lift, dump and return container to the ground functions.
Page 29 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) GLOSSARY TERM DEFINITION fall-back Material loaded in the body that drops from its initial compacted position into the hopper Automated Front Loader Front End Loader fouling Damage to the lid(s) of the refuse bins (containers) that interferes with unloading the refuse front head The part of the body that allows access to the body from the front of the body.
Page 30 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) GLOSSARY TERM DEFINITION Alerts you to practices not related to personal injury, such as damage to the unit or other NOTICE equipment. When a light or lamp does not illuminate / off/OFF The position of a switch or other control to stop a function When a light or lamp illuminates / on/ON The position of a switch or other control to start a function...
Page 31 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) GLOSSARY TERM DEFINITION manual. UNLATCHED The side access door is not closed or secured. UNLOCK Command to use the tailgate lock/unlock switch and unlock the tailgate lock cylinders WARNING Indicates a hazardous situation, which if not avoided, could result in death or serious injury. Issued March 2021 Copyright 2021, Heil Environmental Introduction...
Page 32 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) NOTES:...
Page 33 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) SECTION 2 SAFETY MESSAGES AND DECALS Issued March 2021 Copyright 2021, Heil Environmental Safety Messages and Decals Printed in the U.S.A.
Page 34: Safety Messages And Decals
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) PREVIEW Read this section to learn about: General safety precautions and safety precautions for the safe operation and maintenance of the unit The safety precautions for NOT towing another vehicle or machine Safety decals on the unit Issued March 2021 Copyright 2021, Heil Environmental Safety Messages and Decals...
Page 35: Precautionary Statements
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) PRECAUTIONARY STATEMENTS Read this entire manual and especially this safety section before you operate the vehicle. Failure to follow these important precautions could result in serious injury, death, or property damage. This safety alert symbol indicates important safety messages in this manual and on safety decals attached to the equipment.
Page 36: General Safety Precautions
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) DISENGAGE the PTO or PUSH the SYSTEM GENERAL SAFETY PRECAUTIONS POWER switch so the pump shuts off when you are not using the unit, when you are repairing the unit, DO NOT operate the unit under the influence of when you are working on the unit, or when traveling alcohol or drugs or when extremely tired or when you in the unit for longer than two minutes.
Page 37 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) BEFORE OPERATING THE EQUIPMENT DO NOT operate or service this machine until you are fully trained and have read and understand this entire manual. NEVER operate the unit UNLESS you are fully knowledgeable of all control functions. See the Controls, Switches, and Indicator Lights In-Cab Display and Controls of this manual.
Page 38 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) BEWARE OF OVERHEAD OBSTRUCTIONS KNOW the clearance required for ALL overhead obstructions (such as viaducts and bridges) that you may encounter when you drive the unit. A unit with a Carry Can has a higher in-transit height. See the decal in the chassis cab for your unit’s overall height.
Page 39 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) Table 1. Overhead Clearances When Operating the Unit Voltage of Electric Line Minimum Clearance Above 500,000 to 750,000 35 feet (10.7 m) Above 750,000 to 1,000,000 45 feet (13.7 m) Table 2. Overhead Clearances When Driving the Unit Voltage of Electric Line Minimum Clearance 750 or less...
Page 40 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) UNLOADING MAKE SURE the unloading area is clear of all personnel. ALL PERSONS MUST STAND CLEAR when the tailgate is in motion and during the unloading cycle. MAKE SURE no one stands under or crosses under a raised tailgate. WHEN WORKING IN OR AROUND THE VEHICLE MAKE SURE the unit is in Lock-Out/Tag-Out condition BEFORE you work in or around the unit.
Page 41: Curotto-Can Exclusion Zones
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) CUROTTO-CAN EXCLUSION ZONES If the Exclusion Zones must be entered during operations, DANGER for example, to collect fallen trash, the following procedure should be followed. Failure to observe Exclusion Zones may result in DEATH or SERIOUS INJURY.
Page 42: Curotto-Can Exclusion Zones (Continued)
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) CUROTTO-CAN EXCLUSION ZONES (CONTINUED) Between the front of the cab and the rear of the In front of, to the side of, and underneath the Curotto- Curotto-Can Can for a distance of 5ft (1.5m) Working area - may be entered for collection and Between the side of the Curotto-Can and an hand loading of un-carted trash ONLY when correct...
Page 43: Decals
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) DECALS The following pages show the DANGER, WARNING and CAUTION decals and list the reflective safety materials that are on the body. See the Parts and Service Manual for the location and part numbers of all decals on the body. Also, see the Curotto-Can Operation and Service Manual and Parts Manual for the location and part numbers of all decals on the Curotto-Can.
Page 44: Decal Placement
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) DECAL PLACEMENT Issued March 2021 Copyright 2021, Heil Environmental Safety Messages and Decals Printed in the U.S.A.
Page 45 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) DECAL PLACEMENT (CONTINUED) Issued March 2021 Copyright 2021, Heil Environmental Safety Messages and Decals Printed in the U.S.A.
Page 46 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) DECAL PLACEMENT (CONTINUED) ITEM PART NO. DESCRIPTION KIT, Decal, Dump and Eject ..............- ......REF 212-0735 DECAL, Warning, Operational Manual ..........- ......1 212-0983 DECAL, Lift Capacity ................- ......1 212-1103 DECAL, Danger, Body Elevated ............
Page 47 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) DECAL PLACEMENT (CONTINUED) ITEM PART NO. DESCRIPTION 212-3091 DECAL, Maximum Transit Height, 3-Panel ......... - ......1 212-3126 DECAL, Operation, Tailgate Prop ............- ......2 212-3128 DECAL, Caution, Do Not Step ............- ......2 212-3279 DECAL, Warning, Lock Out/Tag Out ..........
Page 48: Decal Images
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) DECAL IMAGES Figure 6. Overall Height, PN 212-3091 Figure 5. Danger: No Towing, PN 212-1819 Figure 8. Danger: Raise Tailgate before Raising Figure 7. Danger: Elevated Body, PN 212-1104 Body, PN 212-1626 Issued March 2021 Copyright 2021, Heil Environmental Safety Messages and Decals Printed in the U.S.A.
Page 49 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) DECAL IMAGES (CONTINUED) Figure 10. Warning: Read Operation Manual, PN Figure 9. Danger: Hopper and Tailgate 212-1783 Opening, PN 212-1642 Figure 12. Caution: Stand Clear Figure 11. Caution: Side Door, PN 212-1780 While Panel in Motion, PN 212-1911 Issued March 2021 Copyright 2021, Heil Environmental Safety Messages and Decals...
Page 50 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) DECAL IMAGES (CONTINUED) Figure 13. Danger: Do Not Enter Under Chassis, PN 212-1764 Figure 14. Caution: Stop Engine, PN 212-1781 Issued March 2021 Copyright 2021, Heil Environmental Safety Messages and Decals Printed in the U.S.A.
Page 51 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) DECAL IMAGES (CONTINUED) Figure 15. Warning: Unit Lockout, PN 212-2394 Figure 16. Danger: Windshield Guard Warning, PN 212-2611 Issued March 2021 Copyright 2021, Heil Environmental Safety Messages and Decals Printed in the U.S.A.
Page 52 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) DECAL IMAGES (CONTINUED) Figure 18. Danger: Empty Body Before Figure 17. Danger: Read Ops Manual, PN Raising, PN 212-1103 212-0735 Figure 19. Body Prop Operation, PN 212-1329 Issued March 2021 Copyright 2021, Heil Environmental Safety Messages and Decals Printed in the U.S.A.
Page 53 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) DECAL IMAGES (CONTINUED) Figure 22. Adjustment, Packer/Ejector, PN 212-2384 Figure 21. Danger: Tailgate Props Operation, PN Figure 20. Warning: Do Not 212-3062 Cross, PN 212-2691 Issued March 2021 Copyright 2021, Heil Environmental Safety Messages and Decals Printed in the U.S.A.
Page 54 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) DECAL IMAGES (CONTINUED) Figure 24. Push Button Figure 23. Warning: Lock-Out/Tag-Out, PN Notifications, PN 212-3539 212-3279 Issued March 2021 Copyright 2021, Heil Environmental Safety Messages and Decals Printed in the U.S.A.
Page 55 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) DECAL IMAGES (CONTINUED) Figure 26. Danger: Access Door, PN 212-1907 Figure 25. Danger: Stay Clear, PN 212-1899 Figure 28. Caution: Sump Door, PN 212-2067 Figure 27. Caution: Do Not Step, PN 212-3128 Issued March 2021 Copyright 2021, Heil Environmental Safety Messages and Decals Printed in the U.S.A.
Page 56 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) DECAL IMAGES (CONTINUED) Figure 30. Danger, No Towing, PN 212-1820 Figure 29. Danger: Stand Clear of Tailgate, PN 212-1801 Figure 31. Tailgate Unlock Instructions, PN 212-3452 Issued March 2021 Copyright 2021, Heil Environmental Safety Messages and Decals Printed in the U.S.A.
Page 57 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) DECAL IMAGES (CONTINUED) Figure 33. Warning: Daily Inspection, PN 212-3287 Figure 34. Warning: Disconnect Battery, PN 212-2875 Figure 32. Caution: Tailgate Prop Operation, PN 212-3126 Issued March 2021 Copyright 2021, Heil Environmental Safety Messages and Decals Printed in the U.S.A.
Page 58 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) DECAL IMAGES (CONTINUED) Figure 36. Safety Requirements, ANSI, PN 212-1841 Figure 35. Hydraulic Oil Only, PN 212-1782 Figure 37. Heil Replacement Parts, PN 212-1915 Figure 38. Safety Instructions, Back-Up Alarm, PN 212-1918 Issued March 2021 Copyright 2021, Heil Environmental Safety Messages and Decals Printed in the U.S.A.
Page 59 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) DECAL IMAGES (CONTINUED) Figure 39. Proximity Switch, Figure 40. Flag, Made in the USA, ANSI, PN Adjustment, PN 212-2228 212-2689 Figure 41. Lift Capacity, PN 212-3353 (4" Arm Figure 42. Lift Capacity, PN 212-0983 (4.5" Lift Cylinders) Cylinders) Issued March 2021...
Page 60 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) DECAL IMAGES (CONTINUED) Figure 43. Warning, Pinch Points, PN 212-3413 Figure 44. Warning, Pinch Points, PN 212-3415 Figure 46. Caution: Ladder Down/Pinned Before Operating, PN 212-3288 Figure 45. Warning, Pinch Points, PN 212-3418 Issued March 2021 Copyright 2021, Heil Environmental Safety Messages and Decals Printed in the U.S.A.
Page 61 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) DECAL IMAGES (CONTINUED) Figure 47. Standard Joystick, PN 212-3535 Figure 48. Optional H.A.L.O. Joystick, PN 212-3486 Issued March 2021 Copyright 2021, Heil Environmental Safety Messages and Decals Printed in the U.S.A.
Page 62 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) DECAL IMAGES (CONTINUED) Figure 49. Heil InSight Diagnostic Display Functions Issued March 2021 Copyright 2021, Heil Environmental Safety Messages and Decals Printed in the U.S.A.
Page 63 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) DECAL IMAGES (CONTINUED) Figure 50. Lube Chart, PN 212-3352 Issued March 2021 Copyright 2021, Heil Environmental Safety Messages and Decals Printed in the U.S.A.
Page 64: Care Of Decals
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) CARE OF DECALS It is important that the decals are properly cleaned to make sure that they are readable and do not come off the unit. Use the following steps to clean the decals. General Instructions Wash the decals with a blend of mild car wash detergent and clean water.
Page 65 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) PRESSURE WASHER TECHNIQUE Figure 51. Recommended Technique Figure 52. Incorrect Technique Issued March 2021 Copyright 2021, Heil Environmental Safety Messages and Decals Printed in the U.S.A.
Page 66 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) ALTERNATIVE CLEANING PROCEDURE When normal cleaning procedures do not remove difficult debris from the decals, try the following: WARNING Isopropyl alcohol is flammable and is harmful to eyes and skin. Keep isopropyl alcohol away from heat or open sources of ignition.
Page 67 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) SECTION 3 LOCK-OUT/TAG-OUT PROCEDURE Issued March 2021 Copyright 2021, Heil Environmental Lock-Out/Tag-Out Procedure Printed in the U.S.A.
Page 68: Lock-Out/Tag-Out Procedure
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) PREVIEW Read this section to learn about the proper Lock-Out/Tag-Out procedures. You MUST Lock-Out/Tag-Out a unit BEFORE: You enter the body Do maintenance or repair procedures. Issued March 2021 Copyright 2021, Heil Environmental Lock-Out/Tag-Out Procedure Printed in the U.S.A.
Page 69: Locking Out The Unit
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) a. Move the switches of the hydraulic controls. This LOCK-OUT/TAG-OUT PROCEDURE relieves the pressure in the cylinders. b. Turn the ignition switch to OFF. NOTICE 7. When there are no in-cab controls, move the outside control levers to relieve the pressure in the cylinders.
Page 70 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) NOTES:...
Page 71 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) SECTION 4 FEATURES, CONTROLS, SWITCHES, AND INDICATOR LIGHTS Issued March 2021 Copyright 2021, Heil Environmental Controls, Switches, and Indicator Lights Printed in the U.S.A.
Page 72: Controls, Switches, And Indicator Lights
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) PREVIEW Read this section to learn about the operation of the in-cab and outside controls, switches, buttons, and indicator lights. NOTICE The location and appearance of the controls may be different than those shown in this manual. Make sure you know the location of the controls and the how you operate the controls on your unit before you use the vehicle.
Page 73: Features
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) FEATURES The tailgate must be closed for AutoPack to operate. When the tailgate is open, AutoPack does not operate, and the operator must PRESS and HOLD for displaying the current status of inputs/outputs, engine the PACKER EXTEND and PACKER RETRACT speed, temperatures, and other information.
Page 74: Features (Continued)
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) FEATURES (CONTINUED) The packer retracts automatically when: Travel Position Operation (Continued) 4. The packer will not retract until the Travel Position It reaches its travel limit with the tailgate closed Switch is turned off. It reaches its maximum cycle time 5.
Page 75: In-Cab Main Control Panel
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) IN-CAB MAIN CONTROL PANEL The In-Cab Main Control Panel can vary with different models of truck chassis and configuration. See the figure to the right for an illustration of a typical Heil Push Button Controls.
Page 76: In-Cab Main Control Panel (Continued)
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) Use the switches described below to operate the unit’s IN-CAB MAIN CONTROL PANEL hydraulic functions. (CONTINUED) Push buttons operate functions, some of which are WARNING described in the following paragraphs. Your control panel After the System Power switch is pressed and motion of may have different functions.
Page 77: In-Cab Main Control Panel (Continued)
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) 5. OVHGT OVERIDE BUTTON (CONTINUED) - IN-CAB MAIN CONTROL PANEL This allows an operator: (CONTINUED) to manually operate the packer with the arms 4. PACK EXT / RET BUTTONS - Controls extending raised. and retracting the packer. The lighted ring around the PACK RET button will be RED if packer is not to extend the packer and clean behind the packer retracted to the full retract position.
Page 78 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) tailgate. Issued March 2021 Copyright 2021, Heil Environmental Controls, Switches, and Indicator Lights Printed in the U.S.A.
Page 79: In-Cab Main Control Panel (Continued)
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) IN-CAB MAIN CONTROL PANEL (CONTINUED) 9. T/G LOCK / UNLOCK BUTTONS - Controls locking and unlocking of the tailgate. The lighted ring around the T/G UNLOCK button will be RED if the tailgate is unlocked.
Page 80: Insight Diagnostic Display
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) The Heil InSight Diagnostic Display is the information center for the operator and troubleshooting tool for the service mechanic. The next few pages cover basic functionality. For additional information, see Half/Pack (featuring Odyssey or Half/Pack (featuring Odyssey Controls) Commercial Cortex Controller Program 109-0307 in the Body Controller Software section of the Half/Pack (featuring Odyssey Controls) Service Manual.
Page 81: Insight Diagnostic Display
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) Below are the button functions for the InSight Diagnostic Display. Issued March 2021 Copyright 2021, Heil Environmental Controls, Switches, and Indicator Lights Printed in the U.S.A.
Page 82: Diagnostic Display Messages
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) DIAGNOSTIC DISPLAY MESSAGES When a fault occurs, the In-Cab Alarm will sound and a diagnostic message will be displayed with the status of respective Input / Output in the Insight display unit. See the figure below.
Page 83: Depressurizing Curotto-Can Hydraulics
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) DEPRESSURIZING CUROTTO-CAN HYDRAULICS When removing a Curotto-Can from a Residential Half/Pack (featuring Odyssey Controls) unit, you must depressurize the Curotto-Can hydraulics. For instructions on how to remove the Curotto-Can, refer to the Curotto-Can Operation and Service Manual.
Page 84: Autolift Arms Start Position
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) NOTES: WARNING Moving equipment can be dangerous to bystanders. Serious injury or death can occur if a person is in the area of operation or is not attentive to the operations. Clear the area of all unnecessary people before you operate the controls.
Page 85 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) Multi-Function Joystick – After you enable the RESIDENTIAL HALF/PACK (FEATURING AutoLift feature: a. With the thumb switch (the red button on the SYSTEM Multi-Function Joystick) depressed, position the arms and forks so that the AUTOLIFT START The figure below shows the in-cab Multi-Function Joystick POSITION indicator light will turn ON.
Page 86: Residential Half/Pack (Featuring Odyssey Controls) In-Cab Controls
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) RESIDENTIAL HALF/PACK (FEATURING B. Carry Can Mode ODYSSEY CONTROLS) IN-CAB CONTROLS With the AutoLift Switch ON, Carry Can Mode is active when the Thumb Switch Button is NOT depressed. NOTICE Use Carry Can Mode to control the Carry Can Arm Extend/Retract and Carry Can Arm Raise/Lower This Operation Manual must be used in conjunction with functions to dump customer cans into the Curotto-Can.
Page 87: Residential Half/Pack (Featuring Odyssey Controls) In-Cab Curotto-Can Controls / Residential Outside Optional Curotto-Can Controls
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) RESIDENTIAL HALF/PACK (FEATURING RESIDENTIAL HALF/PACK (FEATURING ODYSSEY CONTROLS) IN-CAB CONTROLS ODYSSEY CONTROLS) OPTIONAL OUTSIDE (CONTINUED) CUROTTO-CAN CONTROLS WARNING Moving equipment can be dangerous to bystanders. Serious injury or death can occur if a person is in the area of operation or is not attentive to the operations.
Page 88: Residential Half/Pack (Featuring Odyssey Controls) Optional Outside Curotto-Can Controls (Continued)
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) RESIDENTIAL ODYSSEY OPTIONAL NOTICE OUTSIDE CUROTTO-CAN CONTROLS Residential Half/Pack (featuring Odyssey Controls) is (CONTINUED) equipped with an Auto-Retract function that retracts all Curotto-Can cylinders when ARMS UP or FORK EXTEND function is engaged. If the Auto-Retract function does not work, have the unit repaired immediately to prevent damage of the Curotto-Can components as the can enters the hopper.
Page 89: Commercial Half/Pack (Featuring Odyssey Controls) In-Cab Controls
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) COMMERCIAL HALF/PACK (FEATURING The joystick can control both the arms and the forks by moving the joystick halfway between functions. This action ODYSSEY CONTROLS) IN-CAB CONTROLS reduces the speed of the operations, as the hydraulic flow The Commercial Half/Pack (featuring Odyssey Controls) is divided between both functions.
Page 90: Commercial Half/Pack (Featuring Odyssey Controls) In-Cab Controls (Continued)
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) COMMERCIAL ODYSSEY IN-CAB CONTROLS WARNING (CONTINUED) Moving equipment can be dangerous to bystanders. Serious injury or death can occur if a person is in the area 2-Lever Air Controls of operation or is not attentive to the operations. Clear the Each lever controls the operation of one component –...
Page 91: Commercial Half/Pack (Featuring Odyssey Controls) In-Cab Controls (Continued)
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) COMMERCIAL ODYSSEY IN-CAB CONTROLS WARNING (CONTINUED) Moving equipment can be dangerous to bystanders. Serious injury or death can occur if a person is in the area Multi-Function Joystick of operation or is not attentive to the operations. Clear the The joystick controls the operation of two components –...
Page 92: Commercial Half/Pack (Featuring Odyssey Controls) Optional Adjustable Forks Switch
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) HALF/PACK COMMERCIAL (FEATURING ODYSSEY CONTROLS) OPTIONAL ADJUSTABLE FORKS SWITCH This switch is optional for Commercial Half/Pack and Commercial Half/Pack (featuring Odyssey Controls) Units. See the figure to the right. If the unit has this option, the operator can adjust the width of the forks with this switch.
Page 93: Heil Autonomous Lift Option (H.a.l.o.) Operation
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) HEIL AUTONOMOUS LIFT OPTION (H.A.L.O.) 4. Green Button (bottom left): Packer Extend OPERATION (CONTINUED) 5. Yellow Button (bottom right): Packer Retract The instructions below should be used in conjunction with the H.A.L.O. Semi-Autonomous Controls video on the Heil Service Shack.
Page 94: Heil Autonomous Lift Option (H.a.l.o.) Operation (Continued)
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) NOTE: If the forks are not level, the arms will HEIL AUTONOMOUS LIFT OPTION (H.A.L.O.) interlock at the over-height position. The semi- OPERATION (CONTINUED) autonomous process will resume when the forks are level. B. On-Route Operation The forks will automatically roll into the hopper at the set forks roll position.
Page 95: Heil Autonomous Lift Option (H.a.l.o.) Operation (Continued)
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) HEIL AUTONOMOUS LIFT OPTION (H.A.L.O.) NOTES: OPERATION (CONTINUED) 4. When your forks are clear of the container pick-up sleeves, press the right gray semi-autonomous button to return to the Transit position. The arms will either raise to your preset over-height position or to the fully retracted position against the arm pads.
Page 96: Econic Adjustable Lift Arms
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) ECONIC ADJUSTABLE LIFT ARMS Heil bodies mounted on Econic chassis require Econic Lift While lowering the arms if the operator commands Arms. The arms are a pivoting design with in-cylinder arm down the booms will automatically extend before sensors in each actuating cylinder to assure clearances the arms lower.
Page 97: Service Mode
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) SERVICE MODE 1. Place the unit in Service Mode. The Half/Pack (featuring Odyssey Controls) units have a button down for 5 seconds and release. is to be used ONLY by authorized service personnel in the b.
Page 98 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) CONTROLS If included on your Residential or Commercial unit, optional outside controls are on the street side of the unit. The optional outside controls include a control assembly for the They are mounted on or near the chassis fender or behind the chassis cab.
Page 99 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) B. Throttle Advance Toggle Switch – This switch CONTROLS (CONTINUED) controls the engine’s governor speed. Use this switch when you use the packer, arms and forks functions. WARNING You MOVE this switch to ON to control the engine’s The packer/eject mechanism is dangerous when a person governor speed.
Page 100: Commercial Half/Pack (Featuring Odyssey Controls) Optional Outside Controls - Lift Arms And Forks
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) COMMERCIAL ODYSSEY OUTSIDE NOTES: CONTROLS – LIFT ARMS AND FORKS There are two versions or types of Commercial outside controls – Joystick and 2-Lever Controls – for the operation of the lift arms and forks, similar to the in-cab arms and forks controls.
Page 101: Service Hoist
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) SERVICE HOIST The Service Hoist model has an outside control assembly that controls the raising and lowering of the body for service and maintenance operations by service personnel only. The control is part of the service hoist pump. See the figure to the right and refer to Propping the Body (Service Hoist Units) in the next section for Service Hoist and Factory...
Page 102 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) NOTES:...
Page 103 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) SECTION 5 BODY AND TAILGATE PROPS Issued March 2021 Copyright 2021, Heil Environmental Body and Tailgate Props Printed in the U.S.A.
Page 104: Body And Tailgate Props
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) PREVIEW Read this section to learn about: Using the body props Using the tailgate props Issued March 2021 Copyright 2021, Heil Environmental Body and Tailgate Props Printed in the U.S.A.
Page 105: Propping The Body Of A Service Hoist Unit
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) PROPPING THE BODY OF A SERVICE HOIST WARNING UNIT Interconnected body props are installed on the unit. Both Operators MUST KNOW how to SAFELY prop up the props MUST be used. unit’s body. You may need to prop the body up when you clean the inside of the body or for maintenance or repair WARNING procedures.
Page 106: Propping The Body Of A Service Hoist Unit (Continued)
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) Raising the Body (Continued) PROPPING THE BODY OF A SERVICE HOIST UNIT (CONTINUED) 1. If equipped with quick disconnects, uncouple prior to raising the body. Factory Body Props 2. Make sure there is adequate slack in hoses that do The factory-supplied body props are located on both sides not have disconnects.
Page 107: Propping The Body Of A Service Hoist Unit (Continued)
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) PROPPING THE BODY OF A SERVICE HOIST NOTES: UNIT (CONTINUED) Raising the Body (Continued) 7. NEVER open the override valve when the body is elevated. 8. Perform the maintenance or service procedures. Lowering the Body 1.
Page 108: Propping The Body Of A Service Lift (Serviceable Eject) Unit
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) PROPPING THE BODY OF A SERVICE LIFT DANGER (SERVICEABLE EJECT) UNIT All cranes, chains and cables used MUST be of adequate Operators MUST KNOW how to SAFELY prop up the lift rating. unit’s body. You may need to prop the body up when you clean the inside of the body or for maintenance or repair WARNING procedures.
Page 109: Propping The Body Of A Service Lift (Serviceable Eject) Unit (Continued)
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) Raising the Body (Continued) PROPPING THE BODY OF A SERVICE LIFT 5. Disconnect all wire harnesses, hydraulic hoses, and (SERVICEABLE EJECT) UNIT (CONTINUED) air lines that would prevent the body from raising or Factory Body Props be damaged by the body raising.
Page 110: Propping The Body Of A Service Lift (Serviceable Eject) Unit (Continued)
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) Lowering the Body PROPPING THE BODY OF A SERVICE LIFT (SERVICEABLE EJECT) UNIT (CONTINUED) 1. Observe and obey the DANGER labels for an elevated chassis. Raising the Body (Continued) 2. Connect a chain or cable sling with hooks from the 9.
Page 111: Propping The Tailgate
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) Factory Tailgate Props PROPPING THE TAILGATE YOU MUST USE BOTH of the two support props at the YOU MUST prop the tailgate when you open it for service rear of each unit whenever you open the tailgate for service or maintenance.
Page 112: Propping The Tailgate (Continued)
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) PROPPING THE TAILGATE (CONTINUED) B. How to Store the Tailgate Props 1. When you finish using the props, take the unit out of the Lock-Out/Tag-Out mode, insert the ignition key, and start the engine. 2.
Page 113 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) SECTION 6 DAILY CHECKLIST Issued March 2021 Copyright 2021, Heil Environmental Daily Checklist Printed in the U.S.A.
Page 114: Daily Checklist
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) DAILY CHECKLIST Make sure you perform a daily check of the unit. Make copies of the Refuse Vehicle Daily Inspection on the next several pages to have the Operator mark completed items before each route. Many checks in the Daily Checklist are maintenance related, such as checking tire pressures and hoses for wear and damage.
Page 115 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) DAILY CHECKLIST MAINTENANCE ITEMS Item Required Action Body structure has loose or missing hardware Tighten loose hardware Replace missing hardware Body structure has cracked weld joints Repair immediately Body mounting brackets have loose hardware, Tighten loose hardware damaged hardware or cracked welds Replace missing hardware...
Page 116: Refuse Vehicle Daily Inspection
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) DATE: __________/__________/__________ REFUSE VEHICLE DAILY INSPECTION UNIT NO. ____________________________ Enter one of the following codes in the Inspection Results Code column: Use a to indicate inspected and no repair, service or adjustment is necessary. Use an R to indicate repair, service or adjustment is necessary.
Page 117: Daily Checks And Inspections
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) INSPECTION CHECKS AND INSPECTIONS RESULTS CODE INSPECT PER APPLICABLE MANUFACTURER MANUAL Cab/Drive Wheels and Tires Tractor and Chassis Electrical Chassis Engine & Transmission & Fluid Levels Chassis Lubrication REFUSE COLLECTION SYSTEMS AND COMPONENTS CAB OUTSIDE AREA Check air pressure of tires.
Page 118 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) INSPECTION CHECKS AND INSPECTIONS RESULTS CODE Check forks and lift arms for: Play Cylinder and hose leaks Sufficient lubrication Hose damage or wear Cracks or other damage to welds Loose lift arm clamp hardware Inspect condition of cab protector for damage.
Page 119 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) INSPECTION CHECKS AND INSPECTIONS RESULTS CODE Check air pressure of tires. Add air to any tire with air pressure lower than recommended before going on route. Check wear of tire treads. Replace any tire worn below tire manufacturer’s recommendation or state requirement before going on route.
Page 120 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) INSPECTION CHECKS AND INSPECTIONS RESULTS CODE Make sure access ladder steps and rails are clean and safe Inspect tailgate seal does not have visible damage Make sure top access door is closed Top access door components Cylinder, hoses and fittings for leaks Hoses for wear and damage Cylinder for damage...
Page 121 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) INSPECTION CHECKS AND INSPECTIONS RESULTS CODE Inspect tailgate raise components. Cylinder, hoses and fittings for leaks Hoses for wear and damage Cylinder for damage Loose or missing mounting hardware Check air pressure of tires. Add air to any tire with air pressure lower than recommended before going on route. Check wear of tire treads.
Page 122 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) INSPECTION CHECKS AND INSPECTIONS RESULTS CODE Check wiring and battery cables from the battery box to the engine starter for wear and other damage. IMMEDIATELY REPLACE WORN OR DAMAGED WIRING Check wiring and cables for loose connections. IMMEDIATELY TIGHTEN LOOSE CONNECTIONS OPERATION OF UNIT - Skip this section if the unit will not be operated today NOTE: Always test Safety Interlocks WITHOUT a Carry Can installed on the unit.
Page 123 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) INSPECTION CHECKS AND INSPECTIONS RESULTS CODE Press the packer retract button. The packer should stop extending. Press the packer extend button and before the packer fully extends: Press the packer retract button. The packer should stop extending. Press the packer extend button and before the packer fully extends.
Page 124 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) INSPECTION CHECKS AND INSPECTIONS RESULTS CODE Set the tailgate props. Inspect the tailgate seal for damage. Inspect the packer tracks and hopper floor for excessive wear or damage. Report wear and damage. Remove the tailgate props and raise the tailgate completely. Close the tailgate.
Page 125 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) INSPECTION CHECKS AND INSPECTIONS RESULTS CODE Raise arms. Arms should stop at top of windshield. Test Arms Down Interlock – Start with arms fully raised for each test. Fully Raise Forks. Lower arms. Arms should not move. Close Top Door (If Equipped).
Page 126 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) INSPECTION CHECKS AND INSPECTIONS RESULTS CODE IN-CAB INSPECTION Inspect all in-cab decals for damage and readability. Make sure the following lights are OFF: Tailgate Open Top Door Open Arms Above Transit Make sure the following lights are OFF: Filter Bypass If equipped, check the operation of each camera.
Page 127 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) SECTION 7 BEFORE GOING ON ROUTE Issued March 2021 Copyright 2021, Heil Environmental Before Going on Route Printed in the U.S.A.
Page 128: Before Going On Route
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) PREVIEW Read this section to learn proper procedures for: Checking the unit each day Starting the unit in cold weather Setting the unit up for the route Removing power to the unit during periods of not using the unit Issued March 2021 Copyright 2021, Heil Environmental Before Going on Route...
Page 129: Before Starting A Route
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) BEFORE STARTING A ROUTE NOTES: Before you start a route, do the following: Perform an inspection of the unit with the Daily Checklist Check the Hydraulic Oil Level Cycle all Hydraulic Functions If equipped, close the Side Access Door If equipped, close the Sliding Top Door (Hopper Cover) Check the “In-transit”...
Page 130: Cold Weather Warm-Up Procedure
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) COLD WEATHER WARM-UP PROCEDURE WARNING Good performance of the electro-proportional and load Moving parts on the unit are dangerous. Serious injury or sensing system on your Half/Pack (featuring Odyssey death can occur if a person is struck by the equipment. Controls) unit is highly dependent on the hydraulic fluid Clear all people from the area before you operate the unit condition.
Page 131: Check The Hydraulic Oil Level
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) 3. Add oil if necessary. Refer to the Service Manual for PREPARING THE UNIT TO CHECK THE instructions for filling the oil tank. HYDRAULIC OIL LEVEL Current Heil standard hydraulic oil is Shell Tellus S2 VX Before checking the oil level or adding oil, make sure the oil 32.
Page 132: Hydraulic Oil Tank With Sight Gauge
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) HYDRAULIC OIL TANK WITH SIGHT GAUGE Figure 70. Hydraulic Oil Tank with Sight Gauge Issued March 2021 Copyright 2021, Heil Environmental Before Going on Route Printed in the U.S.A.
Page 133: Cycle All Hydraulic Functions
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) CYCLE ALL HYDRAULIC FUNCTIONS CLOSE THE SIDE ACCESS DOOR Check the operation of all hydraulic controls on the A side access door is on the street side of the body. See unit. See Controls, Switches, and Indicator Lights the figure below.
Page 134: Optional Top Door
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) OPTIONAL TOP DOOR MAKE SURE you CLOSE the Top Door before you go on a route. See the figure to the right. See Controls, Switches, and Indicator Lights for proper operation of the controls. Keep the Top Door CLOSED until the first stop on your route, and then OPEN the Top Door.
Page 135: Check The Traveling Or "In-Transit" Position
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) CHECK THE TRAVELING OR “IN-TRANSIT” POSITION Before you travel to and from the landfill, transfer station, or recycle center make sure the unit is in the "in-transit" position as follows (see the figure to the right): Commercial Half/Pack (featuring Odyssey Controls) Units: The Body is fully LOWERED.
Page 136: Tilting The Chassis Cab
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) TILTING THE CHASSIS CAB TILTING THE CHASSIS CAB (CONTINUED) AFTER you tilt the cab back to its normal NOTICE position, LOOSEN the turnbuckles, LOWER the cab protector and TIGHTEN the turnbuckles. Do not tilt the cab before you raise the hinged cab protector.
Page 137: Using The Battery Disconnect Switch
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) BATTERY DISCONNECT SWITCH NOTES: The battery box is typically located on the streetside of the chassis frame near the front of the body, however it can be mounted at a different location on different chassis. Become familiar with the location of the battery box and battery disconnect switch on your unit.
Page 138 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) NOTES:...
Page 139: On-Route Operation Procedures
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) SECTION 8 ON-ROUTE OPERATION PROCEDURES Issued March 2021 Copyright 2021, Heil Environmental On-Route Operation Procedures Printed in the U.S.A.
Page 140: Section Preview
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) PREVIEW Read this section to learn about: Setting up the unit for a route Loading refuse manually with the lift arm Packing the load Packing on-the-move Washout system Setting up the unit for the landfill or transfer station Issued March 2021 Copyright 2021, Heil Environmental On-Route Operation Procedures...
Page 141: Driving To Pick-Up Locations
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) DRIVING TO PICK-UP LOCATIONS ® Whenever you drive the Half/Pack (featuring Odyssey Controls) unit to and from a route, along the route, to the landfill, etc., make sure the unit is set up as follows: 1.
Page 142: Commercial Loading/Unloading Sequence Quick Reference
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) COMMERCIAL LOADING/UNLOADING SEQUENCE QUICK REFERENCE The following six steps show the basic procedures to pick up a commercial refuse container, dump it into the hopper, set the container back down and compact the load. See the figure below. Use these quick-reference illustrations for overview purposes only.
Page 143: Commercial Lifting And Loading Refuse
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) COMMERCIAL LIFTING AND LOADING NOTES: REFUSE Use the following procedure at each stop along the route to load refuse into the unit. Observe all DANGER and WARNING notices. Follow These Steps: 1. Approach the container squarely and stop a few feet from the container.
Page 144: Commercial Lifting And Loading Refuse (Continued)
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) 6. Move the unit forward SLOWLY until both forks are in COMMERCIAL LIFTING AND LOADING the container pick-up sleeves. After the forks are fully REFUSE (CONTINUED) inserted, use the arm control and cradle the container on the forks and arms.
Page 145: Commercial Lifting And Loading Refuse (Continued)
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) COMMERCIAL LIFTING AND LOADING raise the container, alternating operation of the lift arm REFUSE (CONTINUED) and fork controls to keep container level to the ground while you raise the lift arms over the cab. ONLY trained and experienced operators should level the NOTICE forks during an ARM RAISE operation.
Page 146: Commercial Lifting And Loading Refuse (Continued)
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) COMMERCIAL LIFTING AND LOADING REFUSE (CONTINUED) Figure 81. Rotate Container Back before Lowering Manual Packer Override NOTICE Operation of the packer while you dump refuse in the hopper can cause damage to the unit. Do not use the packer override switch for the manual packer when you dump the refuse from the container into the hopper.
Page 147: Compacting The Load
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) COMPACTING THE LOAD When there is an appropriate amount of refuse in the hopper, use the packer panel and compact the load into the body of the unit. See the figure below. Many factors affect how often you need to compact the load, including the experience of the operator. See Achieving Packing Payloads for helpful information and guidelines to be followed.
Page 148 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) NOTES: Use the following procedure to compact the load with the unit’s AutoPack function. NOTICE To attain maximum efficiency in loading and unloading, the unit should have a packing cycle time (empty body) between 18 and 23 seconds. Follow These Steps: 1.
Page 149: Packing On-The-Move / Basic Packing Techniques
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) PACKING ON-THE-MOVE BASIC PACKING TECHNIQUES Heil Odyssey units can pack on-the move. This means you Follow these techniques to attain greater efficiency in can operate the packing mechanism while the vehicle is packing the load in your Odyssey unit: moving, as well as when it is stationary.
Page 150: Basic Packing Techniques (Continued)
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) BASIC PACKING TECHNIQUES (CONTINUED) The lower portion of the packer panel travels further into the body on the packing stroke. With the shape of the panel, it is easy to see how material can fall back into the hopper as the panel retracts.
Page 151: Basic Packing Techniques (Continued)
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) BASIC PACKING TECHNIQUES (CONTINUED) When bridging occurs, the packer panel will not complete its automatic stroke cycle. That is, the panel may stop before it automatically reverses. In many cases, you do not have a full load at this time. 6.
Page 152: Basic Packing Techniques (Continued)
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) All units have a standard packer override switch. When you BASIC PACKING TECHNIQUES (CONTINUED) MOVE the Packer Override switch to ON, it lets you manually operate the packer panel with the packer extend As the body gets very full, the material in the hopper is and retract buttons when the container is in the hopper.
Page 153: Basic Packing Techniques (Continued)
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) BASIC PACKING TECHNIQUES (CONTINUED) NOTES: NOTICE Remember the machine has been designed to pack full loads as a "Half Pack". NOTICE ® The current production Heil Half/Pack and Odyssey units times the duration of the packer extend and packer retract cycle.
Page 154: Summary Of Packing Techniques
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) SUMMARY OF PACKING TECHNIQUES 1. With the first half of the load, cycle the packer panel twice for each bin loaded. When loading large bins (8–10 yards) a third pack may be necessary. 2. Always watch the packer panel for material “boiling up” which could cause jamming or spillage. If this occurs, reverse the panel all the way and pack again.
Page 155: Leaving The Route For The Landfill/Transfer Station/Recycle Center
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) LEAVING THE ROUTE FOR THE LANDFILL/TRANSFER STATION/RECYCLE CENTER At the end of the route, or when the unit has a full load, prepare the unit to go to the landfill. Also see Driving to Pick-up Locations and make sure the unit is properly set up for travel.
Page 156 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) NOTES:...
Page 157 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) SECTION 9 LANDFILL/TRANSFER STATION/ RECYCLE CENTER PROCEDURES Issued March 2021 Copyright 2021, Heil Environmental Landfill/Transfer Station/Recycle Center Procedures Printed in the U.S.A.
Page 158: Landfill/Transfer Station/Recycle Center Procedures
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) PREVIEW Read this section to learn about: Setup conditions to eject the refuse Unloading the refuse Using the sump and (optional) washout system Preparing the unit to return to route Issued March 2021 Copyright 2021, Heil Environmental Landfill/Transfer Station/Recycle Center Procedures Printed in the U.S.A.
Page 159: Setting Up The Unit For Ejecting The Refuse / Unlocking And Raising The Tailgate
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) Heil's patented system uses tailgate lock SETTING UP THE UNIT FOR EJECTING THE cylinders to UNLOCK the tailgate before you RAISE the REFUSE tailgate and to LOCK the tailgate after you LOWER the tailgate. After you position the unit on firm and level ground at the landfill in preparation for ejecting the refuse, follow this Follow These Steps:...
Page 160: Unloading Refuse
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) UNLOADING REFUSE A. Commercial Half/Pack (featuring Odyssey B. Residential Half/Pack and Residential Half/P)ack Controls) Eject and Service Hoist Models (featuring Odyssey Controls) Eject and Service Hoist Models (Continued) 1. Set the unit in position for ejecting the refuse. 2.
Page 161: Lowering The Tailgate / Clean Behind The Packer Panel
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) Clean and Inspect the Tailgate Seal (Continued) DANGER DANGER A tailgate in motion is dangerous. Serious injury or death Place the unit in Lock-Out/Tag-Out mode before Cleaning may occur if a person is struck by a moving tailgate or Behind the Packer Panel .
Page 162: Sump And Washout Systems
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) CLEAN BEHIND THE PACKER PANEL REMOVE REFUSE FROM THE ENGINE AND (CONTINUED) EXHAUST AREAS 6. INSPECT the packer panels and hopper floor for WARNING excessive wear or possible damage. If there is excessive wear or other damage, report the wear or IMPORTANT! Inspect unit for refuse on or about the damage to your supervisor and get the damage engine or exhaust components.
Page 163: Sump And Washout Systems (Continued) / Preparing To Return To Route
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) SUMP AND WASHOUT SYSTEMS PREPARING TO RETURN TO ROUTE (CONTINUED) MAKE SURE before you leave the landfill or transfer station: 1. The body is fully DOWN. 2. On an empty unit, the packer panel is in the FULLY RETRACTED POSITION to the front of the body.
Page 164 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) NOTES:...
Page 165: End Of Day Procedures
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) SECTION 10 END OF DAY PROCEDURES Issued March 2021 Copyright 2021, Heil Environmental End of Day Procedures Printed in the U.S.A.
Page 166: Section Preview
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) PREVIEW Read this section to learn about: Parking the Unit Washout System Final Inspection Report to Employer/Supervisor Ignition Keys Issued March 2021 Copyright 2021, Heil Environmental End of Day Procedures Printed in the U.S.A.
Page 167: Parking The Unit
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) 6. Make sure all cylinders (except tailgate lock cylinders END OF DAY PROCEDURES and arm raise cylinders) are in their retracted position.. Parking the Unit 7. APPLY the parking brake. 1. Park the unit in the space designated by your employer/supervisor.
Page 168 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) NOTES:...
Page 169 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) SECTION 11 Issued March 2021 Copyright 2021, Heil Environmental Printed in the U.S.A.
Page 170: Section Preview
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) PREVIEW Read this section to learn about: Troubleshooting the Cortex Controller Operational specifications Hydraulic Filter Bypass Diagnostic Fault Codes Issued March 2021 Copyright 2021, Heil Environmental Printed in the U.S.A.
Page 171 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) NOTICE DIAGNOSTIC DISPLAY MESSAGES A filter bypass condition allows you to operate the When a fault has been set the In-Cab Alarm will sound a hydraulic pump when the return line filter is blocked with number of beeps that indicate which fault has occurred.
Page 172: Hydraulic Pump Shutdown (Continued)
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) NOTES: DIAGNOSTIC DISPLAY NOTIFICATIONS (CONTINUED) Hydraulic Pump Shutdown (Continued) 4. UNTIL YOU CHANGE FILTER - You can operate the pump for three (3) minutes at a time until you change the filter. You can turn the pump OFF then turn it back ON.
Page 173 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) SECTION 11 PREVENTIVE MAINTENANCE CHART Issued March 2021 Copyright 2021, Heil Environmental Preventive Maintenance Chart Printed in the U.S.A.
Page 174: Preventive Maintenance Chart
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) BODY PREVENTIVE MAINTENANCE CHART Preventive maintenance must be performed to ensure the safe and reliable operation of your unit. Use the chart below as a guideline for when essential items should be checked and serviced. *HOURS OF OPERATION COMPONENT/SYSTEM 1000...
Page 175 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) *HOURS OF OPERATION COMPONENT/SYSTEM 1000 2000 CHECK/SERVICE Operator Controls Front Mount Pump or Power Take-Off Check seals for leaks and operation. (PTO) Replace if necessary Check drive line for smooth operation. Replace as necessary. Check set screws for tightness.
Page 176 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) *HOURS OF OPERATION COMPONENT/SYSTEM 1000 2000 CHECK/SERVICE Packer/Ejector Cylinder Preventive See Packer/Ejector Cylinder Preventive Maintenance Maintenance in Service Manual. Packer/Ejector Panel Bolt-in Cylinder Check for tightness. Bolt torques should be Mount Bolts 192 Ft-Lbs. (lubricated threads) * Daily = 8 hrs.
Page 177: Lubrication Guide
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) SECTION 12 LUBRICATION GUIDE Issued March 2021 Copyright 2021, Heil Environmental Lubrication Guide Printed in the U.S.A.
Page 178: Body Lubrication Guide
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) BODY LUBRICATION GUIDE Clean fittings before applying grease and always pump enough grease into joint to remove the old grease. Wipe off excess grease. Lubricate moveable mechanical parts without fittings every 60 days with non-detergent engine oil. Issued March 2021 Copyright 2021, Heil Environmental Lubrication Guide...
Page 179: Curotto-Can Standard Multiple Point Lubrication Guide
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) CUROTTO-CAN STANDARD LUBRICATION GUIDE Clean fittings before applying grease and always pump enough grease into joint to remove the old grease. Wipe off excess grease. Lubricate moveable mechanical parts without fittings every 60 days with non-detergent engine oil. Issued March 2021 Copyright 2021, Heil Environmental Lubrication Guide...
Page 180: Curotto-Can Optional Single Point Lubrication Guide
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) CUROTTO-CAN OPTIONAL SINGLE POINT LUBRICATION GUIDE Clean fittings before applying grease and always pump enough grease into joint to remove the old grease. Wipe off excess grease. Lubricate moveable mechanical parts without fittings every 60 days with non-detergent engine oil. For the Single Point Lubrication System: Both the grease and the fittings MUST be clean There MUST not be any blocked lines or ports due to its series operation.
Page 181: Compressed Natural Gas (Cng) Option
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) SECTION 13 COMPRESSED NATURAL GAS (CNG) OPTION Issued March 2021 Copyright 2021, Heil Environmental Compressed Natural Gas (CNG) Option Printed in the U.S.A.
Page 182: Important Safety Information
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) IMPORTANT SAFETY INFORMATION NOTICE For CNG units, this manual should be used in conjunction with any associated CNG Fuel System and Cylinder Manufacturers' Operation, Inspection and Maintenance Manuals. Always read and understand all associated manuals alongside the Heil Operation Manual and Heil Parts and Service Manual before operating or servicing the unit.
Page 183: Important Safety Information (Continued)
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) IMPORTANT SAFETY INFORMATION (CONTINUED) A. Safety Notices Throughout this manual, safety notices are included to warn operators and maintenance technicians of the dangers associated with the described equipment operations and maintenance. Improper operation or maintenance procedures may cause serious injury or death.
Page 184: Important Safety Information (Continued)
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) IMPORTANT SAFETY INFORMATION (CONTINUED) WARNING Never open system components while the system is under pressure. Treat all cylinders as full until defueling has been completed. WARNING Never weld or perform any type of "hot work" on any part of a compressed natural gas vehicle unless the compressed natural gas fuel system has been purged with inert gas.
Page 185: Properties Of Natural Gas / Signs Of A Fuel Leak
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) PROPERTIES OF NATURAL GAS SIGNS OF A FUEL LEAK CNG is a naturally occurring hydrocarbon gas mixture An odorant which smells like rotten eggs is added to which consists primarily of methane. This gas is lighter than compressed natural gas to aid in detection of a leak.
Page 186: Cng Fuel System Functions And Components
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) 2. High Pressure Gauge CNG FUEL SYSTEM COMPONENTS The high pressure gauge indicates the fuel pressure The following pages detail a typical CNG system in the fuel system. The gauge has a range of 0 to configuration.
Page 187: Cng Fuel System Components (Continued)
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) CNG FUEL SYSTEM COMPONENTS (CONTINUED) B. Fuel Management Module Components (Continued) 5. Fast Fill/HD Bus Fuel Receptacle The fast fill/HD bus fuel receptacle is the filling port for fueling the vehicle at public fueling stations. 6.
Page 188: Cng Fuel System Components (Continued)
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) 6. Pressure Regulator CNG FUEL SYSTEM COMPONENTS The pressure regulator reduces the pressure of fuel (CONTINUED) in the system from high pressure (3,600 psi) to low pressure (70-100 psi for the Momentum FMM) for the C.CNG Fuel System Components (Continued) engine to use.
Page 189: Cng Fuel System Components (Continued)
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) CNG FUEL SYSTEM COMPONENTS NOTES: (CONTINUED) C.CNG Fuel System Components (Continued) 9. Pressure Relief Devices The Pressure Relief Devices (PRD) are thermally- activated valves that open at a temperature of approximately 230°F. In the event of a fire, they are designed to release the fuel stored in the cylinders a safe distance from the vehicle to prevent over- pressurizing the fuel cylinders.
Page 190: Fuel System Shut Down Procedure
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) 3. Do not use road flares. FUEL SYSTEM SHUT DOWN PROCEDURE 4. Do not smoke or allow anyone else to smoke near the vehicle. 1. Turn OFF the Fuel Management Module (FMM) Manual Shut-Off Valve. 5.
Page 191: Cng Vehicle Operator Emergency Response (Continued)
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) Emergency Venting/Defueling Procedure CNG VEHICLE OPERATOR EMERGENCY RESPONSE (CONTINUED) If an emergency arises in which the fuel must be purged immediately, an emergency vent can be performed as CNG Vehicle Emergency Shut Down Procedure follows: 1.
Page 192: Starting Vehicle / Fueling Procedure
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) STARTING VEHICLE FUELING PROCEDURE A. CNG Fueling Steps NOTICE Two options exist for filling a vehicle with CNG – timed fill or fast fill. Despite the size of the receptacle, the Starting a natural gas vehicle requires a delay between the fueling hose connects in the same manner for either battery power being turned on and the starter motor being activated.
Page 193: Fueling Procedure (Continued)
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) e. Disconnect the fuel hose, and return it to the fuel FUELING PROCEDURE (CONTINUED) dispenser. B. Types of Fueling Hoses Dependent upon the fueling station, different types of fueling hoses may be utilized. Refer to the figures below and on the next page to determine which type of fueling hoses you will be using.
Page 194: Fueling Procedure (Continued)
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) 2. Type 2: FUELING PROCEDURE (CONTINUED) This fueling hose operates in the following manner: B. Types of Fueling Hoses (Continued) a. Locate fill receptacle and remove dust cap. 1. Type 1 (Continued): b. Slide fueling hose nozzle onto the fueling receptacle.
Page 195: Fueling Procedure (Continued) / Transfer Fueling (Defueling) Procedures
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) FUELING PROCEDURE (CONTINUED) TRANSFER FUELING (DEFUELING) PROCEDURES 3. Type 3: Defueling is generally the process of removing any residual To utilize this hose: fuel from the fuel tanks and on-board fuel delivery system a. Locate fill receptacle and remove dust cap. prior to performing any welding or a major repair.
Page 196: Cng Fuel System Maintenance
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) CNG FUEL SYSTEM MAINTENANCE Routine maintenance of the compressed natural gas system in accordance with the CNG Fuel System Inspections Section will ensure that the system and components are functioning properly. Refer to your Heil Service Manual for CNG fuel system schematics.
Page 197: Maintenance Part Numbers
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) MAINTENANCE PART NUMBERS NOTES: When replacing CNG components, replace with equal or higher pressure rated components. PART NUMBER DESCRIPTION 151-4773-107 High-Pressure Coalescing Filter Element Kit Refer to Engine Low-Pressure Fuel Filter Element 151-4773-126 Fast-Fill Fuel Receptacle O-Ring To be supplied #6 O-Ring Face Seal –...
Page 198: Depressurizing/Re-Pressurizing Procedure
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) DEPRESSURIZING PROCEDURE DEPRESSURIZING PROCEDURE (CONTINUED) It is necessary to prepare the truck to be serviced. A mechanic’s initial focus while preparing the vehicle for 2. Close ALL cylinder Manual Shut-Off Valves (one on service should be safety. The primary preparation involves each cylinder) by turning the valve clockwise to the relieving the pressure within the system BEFORE OFF position.
Page 199: Depressurizing/Re-Pressurizing Procedure (Continued)
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) DEPRESSURIZING PROCEDURE RE-PRESSURIZING PROCEDURE (CONTINUED) Once the high-pressure filter drain or change procedure is complete, perform the following procedure to re-pressurize 9. Turn OFF the power supply if an electrical the lines. component of the system requires service. 10.Perform any maintenance ONLY after completing 1.
Page 200: High Pressure Filter
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) HIGH PRESSURE FILTER DRAIN HIGH PRESSURE FILTER CHANGE PROCEDURE PROCEDURE 1. Remove the excess fuel in the filter per the 1. Remove the excess fuel in the filter per the depressurization procedure. Depressurizing Procedure 2.
Page 201: Welding And Hot Work Procedures
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) WELDING AND HOT WORK PROCEDURES WELDING AND HOT WORK PROCEDURES (CONTINUED) WARNING 7. Slowly relieve excess pressure by turning the bleed valve cap counter-clockwise until a hissing sound is Never weld on a compressed natural gas vehicle unless heard.
Page 202: Lifting The Vehicle / Towing The Vehicle
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) LIFTING THE VEHICLE NOTES: WARNING Never use any part of the fuel system as a lifting point to raise the vehicle. Do not allow fuel system components to come into contact with any part of the lifting device. The fuel system can become damaged, resulting in a leak.
Page 203: Cng Fuel System Inspections
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) 5. Have the fuel system and cylinders inspected by a PRE-TRIP INSPECTION certified CSA Cylinder and Fuel System Inspector if damage is found on any part of the components or Perform a Pre-Trip Inspection each day before driving the structural parts of the fuel system.
Page 204: Inspection/Preventive Care Schedule / Preparation Before Maintenance
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) CNG FUEL SYSTEM INSPECTION/PREVENTIVE CARE SCHEDULE ITEM FREQUENCY Check Vent Lines Daily Drain Low Pressure Filter Daily Daily Perform Daily CNG Fuel System Inspection on next page. Replace Low Pressure Filter Refer to the engine manufacturer for maintenance and replacement guidelines.
Page 205: Daily Cng Fuel System Inspection
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) 3. Drain the low pressure filters located at engine per CNG FUEL CYLINDER AND SYSTEM the engine manufacturers’ recommendation. INSPECTION 4. Turn the ignition key to the on position, and watch the low pressure gauge. It should show about 125 psi. WARNING 5.
Page 206 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) ® DAILY CNrG FUEL SYSTEM INSPECTION Inspect the following items each day before vehicle operation. If all items pass inspection, the vehicle is cleared for operation. If any issues are identified, a qualified CNG System Technician should make the necessary repairs.
Page 207: Cng Fuel System Troubleshooting
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) CNG FUEL SYSTEM TROUBLESHOOTING Heil offers support via the technical assistance line, as well as products, such as a Fuel Module Mini-Tester (Part Number 044-0488), to assist with troubleshooting. Please provide the following when calling Heil Technical Services at 866-310-4345 with troubleshooting questions: 1.
Page 208: Cng Fuel System Troubleshooting (Continued)
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) CNG FUEL SYSTEM TROUBLESHOOTING (CONTINUED) The following table lists possible problems, along with causes, corrections, and results. PROBLEM OBSERVED POSSIBLE CAUSES CORRECTIVE/ RESULTS AND OTHER DIAGNOSTIC ACTIONS ACTIONS Vehicle's starter will not Interrupt door switch signal Disconnect the 12-pin If operation of the door operate.
Page 209: Cng Fuel System Troubleshooting (Continued)
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) CNG FUEL SYSTEM TROUBLESHOOTING (CONTINUED) The following table lists possible problems, along with causes, corrections, and results. PROBLEM OBSERVED POSSIBLE CAUSES CORRECTIVE/DIAGNOSTIC RESULTS AND OTHER ACTIONS ACTIONS Vehicle's starter operates Fuel is not making it *The manual valve on the front *If the voltage does NOT but the vehicle does not...
Page 210: Cng Fuel System Troubleshooting (Continued)
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) CNG FUEL SYSTEM TROUBLESHOOTING (CONTINUED) The following table lists possible problems, along with causes, corrections, and results. PROBLEM OBSERVED POSSIBLE CAUSES CORRECTIVE/DIAGNOSTIC RESULTS AND OTHER ACTIONS ACTIONS The fuel module pressure Confirm that the 12-pin *If the voltage across 2 Heil Standard CNG and transducer, the fuel gauge...
Page 211: Cng Fuel System Troubleshooting (Continued)
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) CNG FUEL SYSTEM TROUBLESHOOTING (CONTINUED) The following table lists possible problems, along with causes, corrections, and results. PROBLEM OBSERVED POSSIBLE CAUSES CORRECTIVE/DIAGNOSTIC RESULTS AND OTHER ACTIONS ACTIONS The fuel cylinder pressure Confirm that the 3pin electrical *If the voltage across A transducer or the connector at the transducer is...
Page 212: Cng Front Of Body / Top Of Body Decal Placement
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) CNG FRONT OF BODY / TOP OF BODY DECAL PLACEMENT In addition to the decal shown below, there may be other decals placed on the Fuel Management Module (FMM), tank compartments or elsewhere on the CNG system components. Refer to the CNG Fuel System Manufacturer's Operation and Maintenance Manuals for replacement decal part numbers.
Page 213: Cnrg Tailgate Decal Placement
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) ® CNrG TAILGATE DECAL PLACEMENT In addition to the decals shown below, there may be other decals placed on the Fuel Management Module (FMM), tank compartments or elsewhere on the CNG system components. Refer to the CNG System Manufacturer's Operation and Maintenance Manuals for replacement decal part numbers.
Page 214: Cnrg Tailgate Decal Placement (Continued)
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) ® CNrG TAILGATE DECAL PLACEMENT (CONTINUED) Issued March 2021 Copyright 2021, Heil Environmental Compressed Natural Gas (CNG) Option Printed in the U.S.A.
Page 215: Cnrg Tailgate Decal Images
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) ® CNrG TAILGATE DECAL IMAGES Figure 101.CNG Fuel (4.25" x 2.63"), PN 212-3327 Figure 100.CNG Fuel (5.88" x 3.88"), PN 212-3326 Figure 103. Danger, Venting Requires Figure 102. Warning: Vehicle uses Special Instructions/Tools, PN 212-3428 CNG fuel, PN 212-3387 Issued March 2021 Copyright 2021, Heil Environmental...
Page 216: Cnrg Tailgate Decal Images
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) ® CNrG TAILGATE DECAL IMAGES Figure 104. Patent Pending, PN 45002153 Figure 105. Warning, Never weld on CNG vehicle unless purged, PN 212-3286 Figure 106. Attention, CNG Vent Location, PN 212-3495 Figure 107. Warning, CNrG Solenoid System, CNG tank empty before removing transducer, PN 212-3388 Issued March 2021...
Page 217: Cnrg Tailgate Decal Images
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) ® CNrG TAILGATE DECAL IMAGES Figure 109. CNG Tank Manual Figure 108. FMM Manual Shutoff Valve, PN 212-3422 Shutoff Located Inside, PN 212-3423 Figure 111. Notice, CNrG Figure 110. Notice, CNrG Solenoid System, Fuel Fill Solenoid System, Transducers Mode MUST Be Engaged, PN MUST be functioning, PN...
Page 218: Cnrg Tailgate Decal Images
HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) ® CNrG TAILGATE DECAL IMAGES Figure 112. Heil CNrG Tailgate Fuel Delivery System, PN 212-3400 Issued March 2021 Copyright 2021, Heil Environmental Compressed Natural Gas (CNG) Option Printed in the U.S.A.
Page 219 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) Figure 113. Arc Sensor Adjustment, PN 212-3540 Issued March 2021 Copyright 2021, Heil Environmental Compressed Natural Gas (CNG) Option Printed in the U.S.A.
Page 220 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) Summary of Features ® HEIL CNrG OPTION Display screen inside the cab which gives live pressure monitoring for each tank and system. When equipped, the optional Heil CNrG Solenoid System Visual warning in form of messages and color on the will monitor and display live in-cab CNG system and tank screen along with audible alarm whenever solenoid failure occurs.
Page 221 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) ® HEIL CNrG OPTION (CONTINUED) Pressure Transducer Sensors WARNING ALL Pressure Transducer Sensors MUST be functioning for System to be able to detect a leak. WARNING Tank MUST be empty before removing tank Pressure Transducer Sensor.
Page 222 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) Solenoid System Function ® HEIL CNrG OPTION (CONTINUED) The valve body on each CNG tank has an integrated solenoid. The solenoids are normally closed when the The Alarm Summary Screen can be reached by pressing ignition is OFF and open when ignition is ON and a voltage the right arrow on the display twice.
Page 223 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) ® HEIL CNrG OPTION (CONTINUED) Leak Detection/Solenoid Lock (Continued) The figures on this page show example display screenshots of possible leak detection notifications. Other leak detection notifications exist and are not shown here. WARNING You must follow all safety/emergency procedures of your company in the event of a CNG leak.
Page 224 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) ® HEIL CNrG OPTION (CONTINUED) Solenoid Failure Detection The system is capable of detecting solenoid failures to open (in the event of a wiring or component issue) when the ignition is turned ON as per requirement of NFPA 52. Whenever there is a single solenoid issue, the main screen will show which solenoid has failed as seen on the figure to the top right of this page.
Page 225 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) ® HEIL CNrG SOLENOID SYSTEM OPTION NOTICE (CONTINUED) Authorized Service Personnel should contact Heil Technical Service for the maintenance bypass code to Maintenance Bypass unlock the CNG solenoids. The following are the steps must be followed by a qualified maintenance technician after getting any display messages described in this manual.
Page 226 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) CNG Tank Option Configuration ® HEIL CNrG OPTION (CONTINUED) The system is designed for different tank configurations and is a common design which will work from 3 tank to 7 Low Fuel Level Detection tank system.
Page 227 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) System Outputs ® HEIL CNrG OPTION (CONTINUED) The display screenshot shown below (within the maintenance mode menu) is used for troubleshooting and System Inputs maintenance to gather information for the current status of the Solenoids on each Tank (ON or OFF). It also provides The display screenshot shown below (within the the status of the System Alarm for the Cortex Controller.
Page 228 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) System Over Voltage ® HEIL CNrG OPTION (CONTINUED) The display notification shown in the figure below will only be displayed in the event that the System Voltage is greater Ignition Power OFF than 36 volts for 10 seconds, indicating that there is voltage too high to safely operate the Cortex Controller and The display notification shown in the figure below will only Display.
Page 229 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) Fuel Fill Mode ® HEIL CNrG SOLENOID SYSTEM OPTION For the CNrG Solenoid System only, engage Fuel Fill Mode on the in- (CONTINUED) for fast fill fueling. The "FUEL FILL MODE" button turns green when engaged.
Page 230 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) NOTES:...
Page 231 INDEX 2-lever controls 79, 80 cab controls cab protector callapsed position care of decals access ladder carry-can accident caution 18, 25 achieving packing payloads check the hydraulic oil level clean and inspect the tailgate seal after hydraulic filter change clean behind the packer panel arm stop close the side access door cold weather warm-up procedure...
Page 232 INDEX compressed natural gas (CNG) option emergency shut down procedure curotto-can exclusion zones 31, 32 emergency venting/defueling procedure Curotto-Can lubrication guide fuel management module components 176, 177 Curotto-Can optional single point lubrication guide fuel management module functions cycle all hydraulic functions fuel system shutdown procedure fueling procedure 182, 183, 184, 185...
Page 233 INDEX final inspection solenoid failure detection force to neutral solenoid system function fork & fork cylinder system inputs fouling system outputs FULLY RETRACTED POSITION system under voltage tank option configuration hopper 16, 18 how to use this manual general safety precautions hydraulic oil tank glossary hydraulic oil tank with sight gauge...
Page 234 INDEX on/ON operator controls optional adjustable forks switch LATCHED leaving the route for the landfill/transfer station/recycle optional Curotto-Can outside controls 77, 78 center optional top door LEFT overhead clearances lift arm lift arms & cylinders lifting and loading refuse 133, 134 loading/unloading sequence packing on-the-move LOCK...
Page 235 INDEX reports to employer/supervisor to the mechanic retract/RETRACT to the operator 7, 8 RIGHT to the owner top door & cylinder (Optional) top door (hopper cover) travel position operation traveling position safety decals serial plate serial plate location service hoist unit service hoist cylinders UNLATCHED...
Page 236 HALF/PACK ® (FEATURING ODYSSEY ® CONTROLS) NOTES:...
Page 237 HEIL ENVIRONMENTAL WARRANTY STATEMENT The Heil Co. d/b/a Heil Environmental ("Heil") warrants its solid waste collection equipment to be free from defects in material and workmanship under normal use for a period of one (1) year or 2000 hours of operation (whichever comes first) from the date of equipment In-Service or during the period of coverage offered by an extended warranty program, when proper service and maintenance as described in Heil Service Bulletins and Parts &...
Page 238 www.heil.com Customer Care: 866-ASK-HEIL (866-275-4345) Heil Environmental 4301 Gault Avenue North Fort Payne, AL 35967-9984 Parts Central: 800-528-5308 Technical Service: 866-310-4345 TechSupport@DoverESG.com...

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