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WARNING IF INCORRECTLY USED, THIS EQUIPMENT CAN CAUSE SEVERE INJURY. THOSE WHO USE AND MAINTAIN THE EQUIPMENT SHOULD BE TRAINED IN ITS PROPER USE, WARNED OF ITS DANGERS, AND SHOULD READ AND FULLY UNDERSTAND THIS ENTIRE MANUAL BEFORE ATTEMPTING TO SET UP, OPERATE, ADJUST OR SERVICE THE EQUIPMENT. KEEP THIS MANUAL FOR FUTURE REFERENCE IMPORTANT SAFETY NOTICE Proper service and repair are important to the safe, reliable operation of Heil Co.’s products.
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PARTS AND SERVICE MANUAL TABLE OF CONTENTS . P .. a .. r .t.s ..M .. a .. n .. u .. a .l ..........................TP1PT11-PM-1218 . S .. e .. r . v .. i . c .. e . .. M ... a .. n .. u . a .. l ........................TP1PT11-SM-1218 Copyright 2018, Heil Environmental Issued November 2018 Table of Contents...
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WARNING IF INCORRECTLY USED, THIS EQUIPMENT CAN CAUSE SEVERE INJURY. THOSE WHO USE AND MAINTAIN THE EQUIPMENT SHOULD BE TRAINED IN ITS PROPER USE, WARNED OF ITS DANGERS, AND SHOULD READ AND FULLY UNDERSTAND THIS ENTIRE MANUAL BEFORE ATTEMPTING TO SET UP, OPERATE, ADJUST OR SERVICE THE EQUIPMENT. KEEP THIS MANUAL FOR FUTURE REFERENCE IMPORTANT SAFETY NOTICE Proper service and repair are important to the safe, reliable operation of Heil Co.’s products.
TABLE OF CONTENTS 23 Cu. m Roof Weldment ................... 92 Section 1 - General Information 23 Cu. m Roof Sheet Weldment ................... 94 Understanding the Parts Manual ................... 4 23 Cu. m Curb Side Body Weldment ................... 96 Numerical Index ...................
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TABLE OF CONTENTS Street Side Trunion Arm Assembly ................... 190 031-6566-176 ................... 282 Street Side Trunion Arm Weldment ................... 192 031-6573-178 ................... 284 Street Side Trunion Latch Weldment ................... 194 Body Valve Assembly ................... 286 Curb Side Trunion Arm Assembly ...................
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PARTS AND SERVICE MANUAL ISSUED DECEMBER 2018 TP1PT11-PM-1218 Issued December 2018 Copyright 2018, Heil Environmental...
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INTENTIONALLY LEFT BLANK Issued November 2018 Copyright 2018, Heil Environmental...
UNDERSTANDING THE PARTS MANUAL The Parts Manual is the first Manual of the Parts and Service Manual. Not all illustrations in this section are from this Parts Manual. We have used illustrations from other Parts Manuals in order to have a common Section 1 for all Parts Manuals and to be consistent in our explanation across all Parts Manuals.
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UNDERSTANDING THE PARTS MANUAL (CONTINUED) C.Illustration Page See Figure 2. Figure 2. Titles and Part Numbers 1. Each illustration page consists of a drawing with numbered callouts showing all the parts of the assembly listed in the Parts List. 2. Each callout on the page is a number, which is the same as the item number in the ITEM column in the Parts List. 3.
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UNDERSTANDING THE PARTS MANUAL (CONTINUED) Figure 3. Parts List 2. A hyphen (-) preceding an item number shows that the item is not illustrated. 3. The item number in the ITEM column for each part number has the same number as a call out on its matching illustration.
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UNDERSTANDING THE PARTS MANUAL (CONTINUED) 8. The following entries can appear in a parts list: A/R - AS REQUIRED (in the QTY column) NSS - NOT SERVICED SEPARATELY (in the PART NO. column). This means the part is not available for ordering individually.
NUMERICAL INDEX The Numeric Index consists of all parts with their respective page number. Use the Numeric Index to help find part numbers in the Parts Manual. See Figure 4. A. Finding a Part Number in the Manual You use the Numerical Index to find the Parts List page or pages that a part number is on. When you find the Part Number in the Numerical Index, the Numerical Index shows you what page or pages where the Part Number is listed in the Parts Manual.
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SERIAL PLATE A. Serial Plate Location and Information 1. The serial plate is the “birth certificate” of the unit. It is located on the the street side of the tailgate. 2. Information stamped in the four boxes on the serial plate shows: Unit’s unique serial number Date of manufacture Figure 5.
NOMENCLATURE The following illustration shows the major components and their typical locations on the unit. Copyright 2018, Heil Environmental Issued November 2018 Section 1 - General Information...
RECOMMENDED SPARE PARTS The following table gives a list of recommended spare parts for your unit. Heil recommends keeping the following parts on hand. Part Number Description Quantity Body Assembly 028-0480 SHOE, EJECTOR 003-5102 BAR, BEARING, INNER SLIDE 021-4085 BAR, PLASTIC WEAR, BLADE SHOE 028-0481 ASSEMBLY, BLADE SHOE Controls...
GLOSSARY The Glossary is a collection of terms used in this manual and the explanation for each term. The terms are used in the descriptions of parts. ° Degree ORFS O-Ring Face Seal Number Page Feet Programmable Logic Controller " Inch Pounds per Square Inch American Wire Gauge...
15 CU. M BODY ASSEMBLY 612-4130-015 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
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ITEM PART NUMBER DESCRIPTION QTY NOTES 612-4130-015 ASSEMBLY, BODY, 15 CU.M 001-7098 CYLINDER, DOUBLE ACTING, TELESCOPIC 020-2391-009 FLOOR PAD, OIL TANK 020-2655 ASSEMBLY, OIL TANK 021-4476-001 BAR, RUBBER REINFORCEMENT SEAL 021-4476-002 BAR, RUBBER REINFORCEMENT SEAL 048-5505-001 PIN, ROD END, EJECTOR CYLINDER 048-7412-035 PIN, BASE END EJECTOR 217-1816-001...
OIL TANK ASSEMBLY 020-2655 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
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ITEM PART NUMBER DESCRIPTION QTY NOTES 020-2655 ASSEMBLY, OIL TANK 020-2656 ASSEMBLY, OIL TANK, HYDRAULIC 031-2616 VALVE, SHUT OFF, SUCTION LINE, 2’’ 060-0800 BREATHER, FILLER, CAP PLASTIC 067-0630 GAUGE, SIGHT, THERMOMETER, 1/2"-13 075-0953 FILTER, RETURN LINE MSP07-12-040 HHCS, PLATED, GR. 5, 9/16"-12 X 3" MSP23-10-000 LOCK NUT, PLATED, GR.
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HYDRAULIC OIL TANK WELDMENT 020-2656 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
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ITEM PART NUMBER DESCRIPTION QTY NOTES ITEMS 1-7 AND 9-10 ARE 020-2656 WELDMENT, OIL TANK, HYDRAULIC WELDED 020-2656-008 KIT, MOUNT PAD, OIL TANK FS883040 NIPPLE, BLACK STANDARD, 2"-3" Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
KEEPER ASSEMBLY 311-2234 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
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ITEM PART NUMBER DESCRIPTION QTY NOTES ALL PARTS ARE WELDED 311-2234 ASSEMBLY, KEEPER Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
15 CU. M BODY WELDMENT 612-4128-015 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
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ITEM PART NUMBER DESCRIPTION QTY NOTES ITEMS 6, 7, 12, 16, 17, 21 and 29 612-4128-015 WELDMENT, BODY, 15 CU.M ARE WELDED 005-4953 ASSEMBLY, HINGE, BODY 010-5573 ASSEMBLY, FRONT HEAD 021-4481-001 BAR, SEAL TAILGATE 021-4481-002 BAR, SEAL TAILGATE 113-7349-015 WELDMENT, ROOF, 15 CU. M 113-7387-001 BRACKET, VALVE MOUNTING 113-7388...
FRONT HEAD ASSEMBLY 010-5573 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
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ITEM PART NUMBER DESCRIPTION QTY NOTES ITEMS 1, 2 AND 4 ARE WELDED 010-5573 ASSEMBLY, FRONT HEAD 177-3134-006 PIN, EJECTOR, LOCK COLLAR Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
15 CU.M ROOF WELDMENT 113-7349-015 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
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ITEM PART NUMBER DESCRIPTION QTY NOTES ITEM 2 IS WELDED 113-7349-015 WELDMENT, ROOF, 15 CU.M 113-7348-015 WELDMENT, SHEET, ROOF, 15 CU.M Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
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15 CU.M ROOF SHEET WELDMENT 113-7348-015 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
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ITEM PART NUMBER DESCRIPTION QTY NOTES All PARTS ARE WELDED 113-7348-015 WELDMENT, SHEET, ROOF, 15 CU.M Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
15 CU.M CURB SIDE BODY WELDMENT 311-7350-015 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
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ITEM PART NUMBER DESCRIPTION QTY NOTES ALL PARTS ARE WELDED 311-7350-015 WELDMENT, BODY, CS, 15 CU.M Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
CURB SIDE CORNER BOLSTER WELDMENT 137-0655 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
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ITEM PART NUMBER DESCRIPTION QTY NOTES ALL PARTS ARE WELDED 137-0655 WELDMENT, CORNER BOLSTER, CS Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
15 CU.M STREET SIDE BODY WELDMENT 113-7352-015 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
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ITEM PART NUMBER DESCRIPTION QTY NOTES ITEMS 2, 6 AND 8 ARE WELDED 113-7352-015 WELDMENT, BODY, SS, 15 CU.M 113-7353-015 SIDE SHEET, SS, 15 CU. M 126-6391 BAR, BACKER, FRONT 126-6392 BAR, BACKER, FRONT 126-7351-003 ENDCAP, FRONT BOLSTER 137-0654 WELDMENT, CORNER BOLSTER 311-4727-001 BRACEKT, HARNESS Copyright 2018, Heil Environmental...
CORNER BOLSTER WELDMENT 137-0654 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
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ITEM PART NUMBER DESCRIPTION QTY NOTES ALL PARTS ARE WELDED 137-0654 WELDMENT, CORNER BOLSTER Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
WINDSCREEN WELDMENT 113-7388 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
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ITEM PART NUMBER DESCRIPTION QTY NOTES ALL PARTS ARE WELDED 113-7388 WELDMENT, WINDSCREEN Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
CURB SIDE PROP TUBE BRACKET ASSEMBLY 239-1291-100 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
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ITEM PART NUMBER DESCRIPTION QTY NOTES ALL PARTS ARE WELDED 239-1291-100 ASSEMBLY, BRACKET, PROP TUBE, CS REF Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
STREET SIDE PROP TUBE BRACKET ASSEMBLY 239-1291-200 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
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ITEM PART NUMBER DESCRIPTION QTY NOTES ALL PARTS ARE WELDED 239-1291-200 ASSEMBLY, BRACKET, PROP TUBE, SS REF Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
TAILGATE CYLINDER SUPPORT WELDMENT 311-6374-002 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
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ITEM PART NUMBER DESCRIPTION QTY NOTES ALL PARTS ARE WELDED 311-6374-002 WELDMENT, SUPPORT, CYLINDER, TAILGATE Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
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TAILGATE CYLINDER SUPPORT WELDMENT 311-6374-003 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
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ITEM PART NUMBER DESCRIPTION QTY NOTES ALL PARTS ARE WELDED 311-6374-003 WELDMENT, SUPPORT, CYLINDER, TAILGATE Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
TAILGATE CYLINDER BRACKET ASSEMBLY 311-6524 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
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ITEM PART NUMBER DESCRIPTION QTY NOTES ALL PARTS ARE WELDED 311-6524 ASSEMBLY, BRACKET, CYLINDER, TAILGATE Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
18 CU. M BODY ASSEMBLY 612-4130-018 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
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ITEM PART NUMBER DESCRIPTION QTY NOTES 612-4130-018 ASSEMBLY, BODY, 18 CU.M 001-7099 CYLINDER, DOUBLE ACTING TELESCOPIC 020-2391-009 FLOOR PAD, OIL TANK 020-2655 ASSEMBLY, OIL TANK 021-4476-001 BAR, RUBBER REINFORCEMENT SEAL 021-4476-002 BAR, RUBBER REINFORCEMENT SEAL 048-5505-001 PIN, ROD END, EJECTOR CYLINDER 048-7412-035 PIN, BASE END EJECTOR 217-1816-001...
19 CU. M BODY WELDMENT 612-4128-018 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
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ITEM PART NUMBER DESCRIPTION QTY NOTES ITEMS 6, 7, 12, 21, 26, AND 27 612-4128-018 WELDMENT, BODY, 19 CU.M ARE WELDED 005-4953 HINGE ASSEMBLY,- BODY 010-5573 FRONT H EAD ASSY 021-4481-001 TG SEAL BAR 021-4481-002 TG SEAL BAR 113-7349-018 ROOF WELDMENT 113-7387-001 VALVE MOUNTING BRACKET 113-7388...
18 CU. M ROOF WELDMENT 113-7349-018 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
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ITEM PART NUMBER DESCRIPTION QTY NOTES ALL PARTS ARE WELDED 113-7349-018 WELDMENT, ROOF, 18 CU.M 113-7348-018 WELDMENT, SHEET, ROOF, 18 CU.M Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
18 CU. M ROOF SHEET WELDMENT 113-7348-018 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
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ITEM PART NUMBER DESCRIPTION QTY NOTES ALL PARTS ARE WELDED 113-7348-018 WELDMENT, SHEET, ROOF, 18 CU.M Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
18 CU. M CURB SIDE BODY WELDMENT 113-7350-018 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
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ITEM PART NUMBER DESCRIPTION QTY NOTES ITEMS 1, 6 AND 8 WELDED 113-7350-018 WELDMENT, BODY, CS, 18 CU.M 113-7357-018 SKIRT, UPPER, CS 126-6391 BAR, BACKER, FRONT 126-6392 BAR, BACKER, FRONT 126-7351-003 ENDCAP, FRONT BOLSTER 137-0655 WELDMENT, CORNER BOLSTER, CS Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
20 CU. M BODY ASSEMBLY 612-4130-020 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
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ITEM PART NUMBER DESCRIPTION QTY NOTES 612-4130-020 ASSEMBLY, BODY, 20 CU.M 001-7100 CYLINDER, DOUBLE ACTING TELESCOPIC 020-2391-009 FLOOR PAD, OIL TANK 020-2655 ASSEMBLY, OIL TANK 021-4476-001 BAR, RUBBER REINFORCEMENT SEAL 021-4476-002 BAR, RUBBER REINFORCEMENT SEAL 048-5505-001 PIN, ROD END, EJECTOR CYLINDER 048-7412-035 PIN, BASE END EJECTOR 217-1816-001...
20 CU. M BODY WELDMENT 612-4128-020 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
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ITEM PART NUMBER DESCRIPTION QTY NOTES ITEMS 6, 7, 12, 21, 26, AND 27 612-4128-020 WELDMENT, BODY, 20 CU.M ARE WELDED 005-4953 HINGE ASSEMBLY,- BODY 010-5573 FRONT H EAD ASSY 021-4481-001 TG SEAL BAR 021-4481-002 TG SEAL BAR 113-7349-020 ROOF WELDMENT 113-7387-001 VALVE MOUNTING BRACKET 113-7388...
20 CU. M ROOF WELDMENT 113-7349-020 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
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ITEM PART NUMBER DESCRIPTION QTY NOTES ALL PARTS ARE WELDED 113-7349-020 WELDMENT, ROOF, 20 CU.M 113-7348-020 WELDMENT, SHEET ROOF Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
20 CU. M ROOF SHEET WELDMENT 113-7348-020 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
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ITEM PART NUMBER DESCRIPTION QTY NOTES ALL PARTS ARE WELDED 113-7348-020 WELDMENT, SHEET, ROOF, 20 CU.M Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
20 CU. M CURB SIDE BODY WELDMENT 113-7350-020 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
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ITEM PART NUMBER DESCRIPTION QTY NOTES ITEMS 2, 6 AND 8 ARE WELDED 113-7350-020 WELDMENT, BODY, CS, 20 CU.M 113-7354-020 SHEET, SIDE, 20 CU. M 126-6391 BAR, BACKER, FRONT 126-6392 BAR, BACKER, FRONT 126-7351-003 ENDCAP, FRONT BOLSTER 137-0655 WELDMENT, CORNER BOLSTER, CS Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
20 CU. M STREET SIDE BODY WELDMENT 113-7352-020 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
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ITEM PART NUMBER DESCRIPTION QTY NOTES ITEMS 2, 5, 6 AND 8 ARE 113-7352-020 WELDMENT, BODY, SS, 20 CU.M WELDED 113-7353-020 SHEET, SIDE, 20 CU. M 126-6391 BAR, BACKER, FRONT 126-6392 BAR, BACKER, FRONT 137-0654 WELDMENT, CORNER BOLSTER 311-4727-001 BRACEKT, HARNESS Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
Page 94
20 CU. M. SUBFRAME ASSEMBLY 237-9794-020 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
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ITEM PART NUMBER DESCRIPTION QTY NOTES ITEMS 2, 4-6, 9, 10, 14, 15, 17, 237-9794-020 ASSEMBLY, SUBFRAME, 20 CU. M. 18, 21 AND 23 ARE WELDED 177-5883 CROSSMEMBER, REAR 177-5885-001 ANGLE, SUBFRAME SUPPORT 177-5886-020 EJECTOR TRACK 237-9714-008 LUG, LIFTING 237-9794-003 LONGMEMBER, FRONT 237-9794-004 CLOSURE, LONGMEMBER, FRONT...
23 CU. M BODY ASSEMBLY 612-4130-023 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
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ITEM PART NUMBER DESCRIPTION QTY NOTES 612-4130-023 ASSEMBLY, BODY, 23 CU.M 001-7102 CYLINDER, REFLECTION EJECTOR 020-2391-009 FLOOR PAD, OIL TANK 020-2655 ASSEMBLY, OIL TANK 021-4476-001 BAR, RUBBER REINFORCEMENT SEAL 021-4476-002 BAR, RUBBER REINFORCEMENT SEAL 048-5505-001 PIN, ROD END, EJECTOR CYLINDER 048-7412-035 PIN, BASE END EJECTOR 217-1816-001...
23 CU. M BODY WELDMENT 612-4128-023 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
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ITEM PART NUMBER DESCRIPTION QTY NOTES ITEMS 6, 7, 12, 21, 26, AND 27 612-4128-020 WELDMENT, BODY, 20 CU.M ARE WELDED 005-4953 HINGE ASSEMBLY,- BODY 010-5573 FRONT H EAD ASSY 021-4481-001 TG SEAL BAR 021-4481-002 TG SEAL BAR 113-7349-023 ROOF WELDMENT 113-7387-001 VALVE MOUNTING BRACKET 113-7388...
23 CU. M ROOF WELDMENT 113-7349-023 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
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ITEM PART NUMBER DESCRIPTION QTY NOTES ALL PARTS ARE WELDED 113-7349-023 WELDMENT, ROOF, 23 CU.M 113-7348-023 WELDMENT, SHEET ROOF Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
23 CU. M ROOF SHEET WELDMENT 113-7348-023 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
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ITEM PART NUMBER DESCRIPTION QTY NOTES ALL PARTS ARE WELDED 113-7348-023 WELDMENT, SHEET, ROOF, 23 CU.M Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
23 CU. M CURB SIDE BODY WELDMENT 113-7350-023 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
Page 105
ITEM PART NUMBER DESCRIPTION QTY NOTES ITEMS 2, 6 AND 8 ARE WELDED 113-7350-023 WELDMENT, BODY, CS, 23 CU.M 113-7354-023 SHEET, SIDE, 23 CU.M 126-6391 BAR, BACKER, FRONT 126-6392 BAR, BACKER, FRONT 126-7351-003 ENDCAP, FRONT BOLSTER 137-0655 WELDMENT, CORNER BOLSTER, CS Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
23 CU. M STREET SIDE BODY WELDMENT 113-7352-023 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
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ITEM PART NUMBER DESCRIPTION QTY NOTES ITEMS 2, 5, 6 AND 8 ARE 113-7352-023 WELDMENT, BODY, SS, 23 CU.M WELDED 113-7353-023 SKIRT, UPPER, CS 126-6391 BAR, BACKER, FRONT 126-6392 BAR, BACKER, FRONT 137-0654 WELDMENT, CORNER BOLSTER 311-4727-001 BRACEKT, HARNESS Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
Page 108
23 CU. M SUBFRAME ASSEMBLY 237-9794-023 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
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ITEM PART NUMBER DESCRIPTION QTY NOTES ITEMS 2, 4-6, 9, 10, 14, 15, 17, 237-9794-023 ASSEMBLY, SUBFRAME, 23 M 18, 21 AND 23 ARE WELDED 177-5883 CROSSMEMBER, REAR 177-5885-001 ANGLE, SUBFRAME SUPPORT 177-5886-023 EJECTOR TRACK 237-9714-008 LUG, LIFTING 237-9794-006 LONGMEMBER, REAR 237-9794-007 LONGMEMBER, REAR 237-9794-008...
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INTENTIONALLY LEFT BLANK Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
4" LED REVERSE LIGHT ASSEMBLY 115-1461 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
Page 117
ITEM PART NUMBER DESCRIPTION QTY NOTES 115-1461 ASSEMBLY, LIGHT, LED REVERSE, 4" 115-0742-002 GROMMET, MOUNT 115-1461-001 LIGHT, LED REVERSE, 4" CCC Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
4" RED LED LIGHT ASSEMBLY 115-1464 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
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ITEM PART NUMBER DESCRIPTION QTY NOTES 115-1464 ASSEMBLY, LIGHT, LED, RED 4" 115-0742-002 GROMMET, MOUNT 115-1464-001 LIGHT, LED, 4" Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
BLADE SHOE ASSEMBLY 028-0501 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
Page 125
ITEM PART NUMBER DESCRIPTION QTY NOTES ITEMS 2, 4 AND 5 ARE WELDED 028-0501 ASSEMBLY, BLADE SHOE 003-3902 BEARING, PAD, SHOE SIDE 021-4085 BAR, PLASTIC WEAR, BLADE SHOE Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
BLADE AND SLIDE LOCK BAR ASSEMBLY 237-9692-100 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
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ITEM PART NUMBER DESCRIPTION QTY NOTES ALL PARTS ARE WELDED 237-9692-100 ASSEMBLY, LOCK BAR, BLADE AND SLIDE Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
TAILGATE CONTROL KIT 372-7827 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
Page 135
ITEM PART NUMBER DESCRIPTION QTY NOTES 372-7827 KIT, CONTROL, TAILGATE 003-5284 BEARING, MECHANICAL 003-5285 BEARING, MECHANICAL 015-3437 SPACER 015-3438 SPACER 021-4455 SWITCH ACTIVATOR, PROXIMITY 027-5088 CONTROL ROD 027-5097 ASSEMBLY, CONTROL ROD 027-5098 ASSEMBLY, CONTROL ROD 027-5099 ASSEMBLY, CONTROL ROD 032-1673 ADJUSTABLE YOKE 032-1676 ADJUSTABLE YOKE...
CONTROL ROD ASSEMBLY 027-5097 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
Page 137
ITEM PART NUMBER DESCRIPTION QTY NOTES ITEM 1 IS WELDED 027-5097 ASSEMBLY, CONTROL ROD 027-5100 CONTROL ROD Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
Page 138
CONTROL ROD ASSEMBLY 027-5098 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
Page 139
ITEM PART NUMBER DESCRIPTION QTY NOTES ITEM 1 IS WELDED 027-5098 ASSEMBLY, CONTROL ROD 027-5101 CONTROL ROD Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
CONTROL ROD ASSEMBLY 027-5099 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
Page 141
ITEM PART NUMBER DESCRIPTION QTY NOTES ITEM 1 IS WELDED 027-5099 ASSEMBLY, CONTROL ROD 027-5102 CONTROL ROD Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
STREET SIDE TAILGATE SEAL SUPPORT ASSEMBLY 615-6654-010 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
Page 149
ITEM PART NUMBER DESCRIPTION QTY NOTES ALL PARTS ARE WELDED 615-6654-010 ASSEMBLY, SUPPORT, SEAL, TAILGATE, SS Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
STREET SIDE TAILGATE RAISE CYLINDER MOUNT ASSEMBLY 615-6694-030 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
Page 151
ITEM PART NUMBER DESCRIPTION QTY NOTES ALL PARTS ARE WELDED 615-6654-030 ASSEMBLY, RAISE CYLINDER MOUNT, TAILGATE, SS Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
CURB SIDE TAILGATE RAISE CYLINDER MOUNT ASSEMBLY 615-6694-040 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
Page 153
ITEM PART NUMBER DESCRIPTION QTY NOTES ALL PARTS ARE WELDED 615-6654-040 ASSEMBLY, RAISE CYLINDER MOUNT, TAILGATE, CS Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
ELECTRICAL CONTROL HYDRAULIC KIT 372-8648-E002 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
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ELECTRICAL CONTROL HYDRAULIC KIT 372-8648-E002 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
Page 162
ITEM PART NUMBER DESCRIPTION QTY NOTES 372-8648-E002 KIT, HYDRAULIC, ELECTRICAL CONTROL 031-6468-001 VALVE, REGENERATIVE 031-6566-003 AIR SECTION, TAILGATE 036-1122-012 CLAMP, WIRE, TUBE, 3/4" X 13/32” 036-1122-016 CLAMP, WIRE, TUBE, 3/4" X 13/32” 057-3147-118 ASSEMBLY, HOSE, 12 MM 057-3148-080 ASSEMBLY, HOSE, 12 MM 057-3148-103 ASSEMBLY, HOSE, 12 MM 057-3149-120...
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ITEM PART NUMBER DESCRIPTION QTY NOTES 372-8648-E002 KIT, HYDRAULIC, ELECTRICAL CONTROL 354-5332-020 ELBOW, 90°,BULKHEAD, 20 MM 354-5340-012 COUPLING, BULKHEAD, 12 MM TUBE 354-5340-020 UNION BULKHEAD, 20 MM 354-5340-025 UNION BULKHEAD, 25 MM 354-5342-020 ADAPTER, UNION, 90°, 20 MM 354-5356-012 ADAPTER, UNION, 12 MM 354-5356-015 ADAPTER, UNION, 15 MM 354-5356-020...
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INTENTIONALLY LEFT BLANK Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
W/SEAL SIDE DOOR KIT 372-8634 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
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ITEM PART NUMBER DESCRIPTION QTY NOTES ITEMS 1-3 AND 6 ARE WELDED 372-8634 KIT, SIDE DOOR, W/SEAL 113-7405 ASSEMBLY, BODY SIDE DOOR 121-2513-002 WELDMENT, STEP 237-9804 FRAME, BODY SIDE DOOR 372-3109-007 KIT, BRACE, SIDE DOOR MSP07-10-050 HHCS, PLATED, GR. 5, 7/16"-14 x 5/32" MSP07-12-035 HHCS, PLATED, GR.
BODY SIDE DOOR ASSEMBLY 113-7405 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
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ITEM PART NUMBER DESCRIPTION QTY NOTES 113-7405 ASSEMBLY, BODY SIDE DOOR 005-4948 ASSEMBLY, HINGE 015-2274-003 SPACER 022-4007-005 SEAL, SIDE DOOR 022-4007-006 SEAL, SIDE DOOR 026-1654 RING, RETAINING 048-6160-001 PIN, SIDE DOOR 070-1942-001 HANDLE, BODY SIDE DOOR 113-7406 WELDMENT, BODY, SIDE DOOR FS340420 PIN, COTTER, 1/8”...
HINGE ASSEMBLY 005-4948 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
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ITEM PART NUMBER DESCRIPTION QTY NOTES ALL PARTS ARE WELDED 005-4948 ASSEMBLY, HINGE Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
BODY SIDE DOOR WELDMENT 113-7406 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
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ITEM PART NUMBER DESCRIPTION QTY NOTES ITEMS 2, 6 AND 7 ARE WELDED 113-7406 WELDMENT, BODY, SIDE DOOR 005-4948 ASSEMBLY, HINGE 021-4359-006 CHANNEL, SIDE DOOR 048-6216-001 PIN, SIDE DOOR 112-8332-005 HANDLE, STOP Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
HOPPER AND SIDE PANEL KIT 372-1263 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
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ITEM PART NUMBER DESCRIPTION QTY NOTES ALL PARTS ARE WELDED 372-1263 KIT, HOPPER AND SIDE PANEL Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
HOPPER LINER KIT 372-3637 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
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ITEM PART NUMBER DESCRIPTION QTY NOTES ALL PARTS ARE WELDED 372-3637 KIT, HOPPER LINER Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
TAILGATE SIDE LINER KIT 372-8594 Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
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ITEM PART NUMBER DESCRIPTION QTY NOTES ALL PARTS ARE WELDED 372-8594 KIT, SIDE LINER, TAILGATE Copyright 2018, Heil Environmental Issued November 2018 Section 2 - Body and Attaching Parts...
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STREET SIDE TRUNION ARM ASSEMBLY 088-0356-001 Copyright 2018, Heil Environmental Issued November 2018 Section 3 - Controls...
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ITEM PART NUMBER DESCRIPTION QTY NOTES 088-0356-001 ASSEMBLY, ARM, TRUNION, SS 088-0356-002 WELDMENT, ARM, TRUNION, SS 088-0356-003 WELDMENT, LATCH, TRUNION, SS 088-0356-212 BUSHING, TRUNION ARM MSP07-10-040 LOCK NUT, PLATED, GR. 5, 7/16"-14 1/8" MSP07-12-050 LOCK NUT, PLATED, GR. 5, 9/16"-12 x 5/32" MSP23-10-000 LOCK NUT, PLATED, GR.
STREET SIDE TRUNION ARM WELDMENT 088-0356-002 Copyright 2018, Heil Environmental Issued November 2018 Section 3 - Controls...
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ITEM PART NUMBER DESCRIPTION QTY NOTES ALL PARTS ARE WELDED 088-0356-002 WELDMENT, ARM, TRUNION, SS Copyright 2018, Heil Environmental Issued November 2018 Section 3 - Controls...
STREET SIDE TRUNION LATCH WELDMENT 088-0356-003 Copyright 2018, Heil Environmental Issued November 2018 Section 3 - Controls...
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ITEM PART NUMBER DESCRIPTION QTY NOTES ALL PARTS ARE WELDED 088-0356-003 WELDMENT, LATCH, TRUNION, SS Copyright 2018, Heil Environmental Issued November 2018 Section 3 - Controls...
CURB SIDE TRUNION ARM WELDMENT 088-0356-005 Copyright 2018, Heil Environmental Issued November 2018 Section 3 - Controls...
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ITEM PART NUMBER DESCRIPTION QTY NOTES ALL PARTS ARE WELDED 088-0356-005 WELDMENT, ARM, TRUNION, CS Copyright 2018, Heil Environmental Issued November 2018 Section 3 - Controls...
CURB SIDE TRUNION LATCH WELDMENT 088-0356-006 Copyright 2018, Heil Environmental Issued November 2018 Section 3 - Controls...
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ITEM PART NUMBER DESCRIPTION QTY NOTES ALL PARTS ARE WELDED 088-0356-006 WELDMENT, TRUNION LATCH, CS Copyright 2018, Heil Environmental Issued November 2018 Section 3 - Controls...
CURB SIDE SUPPORT WELDMENT 088-0356-011 Copyright 2018, Heil Environmental Issued November 2018 Section 3 - Controls...
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ITEM PART NUMBER DESCRIPTION QTY NOTES ALL PARTS ARE WELDED 088-0356-011 WELDMENT, SUPPORT, CS Copyright 2018, Heil Environmental Issued November 2018 Section 3 - Controls...
STREET SIDE SUPPORT WELDMENT 088-0356-012 Copyright 2018, Heil Environmental Issued November 2018 Section 3 - Controls...
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ITEM PART NUMBER DESCRIPTION QTY NOTES ALL PARTS ARE WELDED 088-0356-012 WELDMENT, SUPPORT, SS Copyright 2018, Heil Environmental Issued November 2018 Section 3 - Controls...
TRUNION ARM PIN WELDMENT 088-0356-013 Copyright 2018, Heil Environmental Issued November 2018 Section 3 - Controls...
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ITEM PART NUMBER DESCRIPTION QTY NOTES ALL PARTS ARE WELDED 088-0356-013 WELDMENT, PIN, TRUNIOIN ARM Copyright 2018, Heil Environmental Issued November 2018 Section 3 - Controls...
CLAMP BAR ASSEMBLY 088-0356-019 Copyright 2018, Heil Environmental Issued November 2018 Section 3 - Controls...
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ITEM PART NUMBER DESCRIPTION QTY NOTES ITEM 2 IS WELDED 088-0356-019 ASSEMBLY, CLAMP BAR 088-0356-256 BAR, CLAMP, PIVOT DRIVE 088-0356-257 ANGLE, CLAMP BAR 088-0356-258 BUSHING, PIVOT DRIVE, CLAMP BAR 088-0356-259 TAB, CLAMP BAR SPRING Copyright 2018, Heil Environmental Issued November 2018 Section 3 - Controls...
CONTAINER ARM WELDMENT 093-3397 Copyright 2018, Heil Environmental Issued November 2018 Section 3 - Controls...
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ITEM PART NUMBER DESCRIPTION QTY NOTES ALL PARTS ARE WELDED 093-3397 WELDMENT, CONTAINER ARM Copyright 2018, Heil Environmental Issued November 2018 Section 3 - Controls...
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CONTAINER ARM WELDMENT 093-3398 Copyright 2018, Heil Environmental Issued November 2018 Section 3 - Controls...
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ITEM PART NUMBER DESCRIPTION QTY NOTES ALL PARTS ARE WELDED 093-3398 WELDMENT, CONTAINER ARM Copyright 2018, Heil Environmental Issued November 2018 Section 3 - Controls...
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ITEM PART NUMBER DESCRIPTION QTY NOTES ALL PARTS ARE WELDED 311-6132 BRACKET, PIVOT Copyright 2018, Heil Environmental Issued November 2018 Section 3 - Controls...
15 CUBIC METERS BODY EJECTOR CYLINDER 001-7098 Copyright 2018, Heil Environmental Issued November 2018 Section 5 - Hydraulic and Pneumatic Components...
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ITEM PART NUMBER DESCRIPTION QTY NOTES 001-7098 CYLINDER, EJECTOR, BODY, 15 CUBIC METERS 001-7098-101 KIT, PACKING, EJECTOR CYLINDER, BODY REF Seal kits and rebuild kits are sold separately. Copyright 2018, Heil Environmental Issued November 2018 Section 5 - Hydraulic and Pneumatic Components...
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18 CUBIC METERS BODY EJECTOR CYLINDER 001-7099 Copyright 2018, Heil Environmental Issued November 2018 Section 5 - Hydraulic and Pneumatic Components...
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ITEM PART NUMBER DESCRIPTION QTY NOTES 001-7099 CYLINDER, EJECTOR, BODY, 18 CUBIC METERS 001-7099-101 KIT, PACKING, EJECTOR CYLINDER, BODY REF Seal kits and rebuild kits are sold separately. Copyright 2018, Heil Environmental Issued November 2018 Section 5 - Hydraulic and Pneumatic Components...
20 CUBIC METERS BODY EJECTOR CYLINDER 001-7100 Copyright 2018, Heil Environmental Issued November 2018 Section 5 - Hydraulic and Pneumatic Components...
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ITEM PART NUMBER DESCRIPTION QTY NOTES 001-7100 CYLINDER, EJECTOR, BODY, 20 CUBIC METERS 001-7100-101 KIT, PACKING, EJECTOR CYLINDER, BODY REF Seal kits and rebuild kits are sold separately. Copyright 2018, Heil Environmental Issued November 2018 Section 5 - Hydraulic and Pneumatic Components...
TAILGATE LOCK CYLINDER 001-6869 Copyright 2018, Heil Environmental Issued November 2018 Section 5 - Hydraulic and Pneumatic Components...
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ITEM PART NUMBER DESCRIPTION QTY NOTES 001-6869 CYLINDER, TAILGATE LOCK 001-6869-101 KIT, SEAL REF Seal kits are sold separately. Copyright 2018, Heil Environmental Issued November 2018 Section 5 - Hydraulic and Pneumatic Components...
TAILGATE RAISE CYLINDER 001-7171 Copyright 2018, Heil Environmental Issued November 2018 Section 5 - Hydraulic and Pneumatic Components...
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ITEM PART NUMBER DESCRIPTION QTY NOTES 001-7171 CYLINDER, TAILGATE RAISE 001-7171-9180 KIT, SEAL REF Seal kits and rebuild kits are sold separately. Copyright 2018, Heil Environmental Issued November 2018 Section 5 - Hydraulic and Pneumatic Components...
SLIDE CYLINDER 001-7076 Copyright 2018, Heil Environmental Issued November 2018 Section 5 - Hydraulic and Pneumatic Components...
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ITEM PART NUMBER DESCRIPTION QTY NOTES 001-7076 CYLINDER, SLIDE 001-7076-101 SEAL KIT Seal kits and rebuild kits are sold separately. Copyright 2018, Heil Environmental Issued November 2018 Section 5 - Hydraulic and Pneumatic Components...
BLADE CYLINDER 001-7077 Copyright 2018, Heil Environmental Issued November 2018 Section 5 - Hydraulic and Pneumatic Components...
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ITEM PART NUMBER DESCRIPTION QTY NOTES 001-7077 CYLINDER, BLADE 001-7077-101 SEAL KIT Seal kits and rebuild kits are sold separately. Copyright 2018, Heil Environmental Issued November 2018 Section 5 - Hydraulic and Pneumatic Components...
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BODY VALVE ASSEMBLY 031-6565 Copyright 2018, Heil Environmental Issued November 2018 Section 5 - Hydraulic and Pneumatic Components...
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ITEM PART NUMBER DESCRIPTION QTY NOTES 031-6565 ASSEMBLY, VALVE, BODY 031-6565-177 SECTION, INLET 031-6565-171 SECTION, EJECTOR 031-6565-173 SECTION, TAILGATE 031-6565-172 SECTION, TAILGATE 031-3285-003 SECTION, OUTLET 031-6558-001 NUT, HEX 3/8 - 16 031-6558-002 SCREW, 3/8 -16 X 8" Copyright 2018, Heil Environmental Issued November 2018 Section 5 - Hydraulic and Pneumatic Components...
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INLET SECTION 031-6565-177 Copyright 2018, Heil Environmental Issued November 2018 Section 5 - Hydraulic and Pneumatic Components...
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ITEM PART NUMBER DESCRIPTION QTY NOTES 031-6565-177 INLET SECTION-(CONSISTS OF ITEMS 1 THRU 20) 031-3285-007 HOUSING 031-6558-101 SEAL O-RING -0.924 I.D. 031-6558-102 3/4" O.D. TUBE(SAE 12) 031-6565-101 PLUG, SAE#12 W/GAGE PORT 031-6565-102 PLUG 1/4"NPTF 031-6558-103 RELIEF, 'WHA'(consists of items 7 thru 20) 031-6558-104 NUT, ACORN-0.375-24 031-6558-105...
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EJECTOR WORKING VALVE SECTION 031-6565-171 Copyright 2018, Heil Environmental Issued November 2018 Section 5 - Hydraulic and Pneumatic Components...
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ITEM PART NUMBER DESCRIPTION QTY NOTES 031-6565-171 VALVE SECTION-(CONSISTS OF ITEMS 1 THRU 37) 031-6495-301 HOUSING 031-6558-140 CARTRIDGE RELIEF ASSEMBLY 031-3285-012 SPOOL, 4-WAY, 0.75 DIAMETER 031-6558-124 SEAL, O-RING-AS210, 75 031-6558-123 WASHER V20 SPOOL SEAL BACK-UP 031-6558-122 PLATE, SEAL RETAINER 031-6573-114 PLATE V20 SPOOL SEAL RETAINER 031-6573-115 SCREW HSHC1/4-20X.50...
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TAILGATE WORKING VALVE SECTION 031-6565-173 Copyright 2018, Heil Environmental Issued November 2018 Section 5 - Hydraulic and Pneumatic Components...
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ITEM PART NUMBER DESCRIPTION QTY NOTES 031-6565-173 VALVE SECTION-(CONSISTS OF ITEMS 1 THRU 37) 031-3285-011 HOUSING 031-3285-012 SPOOL, 4-WAY, 0.75 DIAMETER 031-6558-124 SEAL, O-RING-AS210, 75 031-6558-123 WASHER V20 SPOOL SEAL BACK-UP 031-6558-122 PLATE, SEAL RETAINER 031-6573-114 PLATE V20 SPOOL SEAL RETAINER 031-6573-115 SCREW HSHC1/4-20X.50 031-3285-014...
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TAILGATE WORKING VALVE SECTION 031-6565-172 Copyright 2018, Heil Environmental Issued November 2018 Section 5 - Hydraulic and Pneumatic Components...
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ITEM PART NUMBER DESCRIPTION QTY NOTES 031-6565-172 VALVE SECTION-(CONSISTS OF ITEMS 1 THRU 40) 031-3285-011 HOUSING 031-6565-103 SPOOL, 4-WAY, 0.75 DIAMETER 031-6558-124 SEAL, O-RING-AS210, 75 031-6558-123 WASHER V20 SPOOL SEAL BACK-UP 031-6558-122 PLATE, SEAL RETAINER 031-6573-114 PLATE V20 SPOOL SEAL RETAINER 031-6573-115 SCREW HSHC1/4-20X.50 031-3285-014...
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UNDER BODY CONTROL VALVE OUTLET SECTION 031-3285-003 Copyright 2018, Heil Environmental Issued November 2018 Section 5 - Hydraulic and Pneumatic Components...
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PART DESCRIPTION QTY NOTES ITEM NUMBER 031-6573-140 CAP RELIEF Copyright 2018, Heil Environmental Issued November 2018 Section 5 - Hydraulic and Pneumatic Components...
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PANEL WORKING VALVE SECTION 031-6573-187 Copyright 2018, Heil Environmental Issued November 2018 Section 5 - Hydraulic and Pneumatic Components...
REGENERATIVE VALVE 031-6468-001 Copyright 2018, Heil Environmental Issued November 2018 Section 5 - Hydraulic and Pneumatic Components...
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ITEM PART NUMBER DESCRIPTION QTY NOTES 031-6468-001 VALVE, REGENERATIVE 031-6468-101 KIT, SEAL Seal kits are sold separately. Copyright 2018, Heil Environmental Issued November 2018 Section 5 - Hydraulic and Pneumatic Components...
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HEIL ENVIRONMENTAL WARRANTY STATEMENT The Heil Co. d/b/a Heil Environmental ("Heil") warrants its solid waste collection equipment to be free from defects in material and workmanship under normal use for a period of one (1) year or 2000 hours of operation (whichever comes first) from the date of equipment In-Service or during the period of coverage offered by an extended warranty program, when proper service and maintenance as described in Heil Service Bulletins and Parts &...
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www.heil.com Customer Care: 866-ASK-HEIL (866-275-4345) Heil Environmental 4301 Gault Avenue North Fort Payne, AL 35967-9984 Parts Central: 800-528-5308 Technical Service: 866-310-4345 TechSupport@DoverESG.com...
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WARNING IF INCORRECTLY USED, THIS EQUIPMENT CAN CAUSE SEVERE INJURY. THOSE WHO USE AND MAINTAIN THE EQUIPMENT SHOULD BE TRAINED IN ITS PROPER USE, WARNED OF ITS DANGERS, AND SHOULD READ AND FULLY UNDERSTAND THIS ENTIRE MANUAL BEFORE ATTEMPTING TO SET UP, OPERATE, ADJUST OR SERVICE THE EQUIPMENT. KEEP THIS MANUAL FOR FUTURE REFERENCE IMPORTANT SAFETY NOTICE Proper service and repair are important to the safe, reliable operation of Heil Co.’s products.
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TABLE OF CONTENTS General Information Introduction ......................................4 Service/Parts Assistance ......................................5 Hazard Symbols and Definitions ......................................5 Lock-Out/Tag-Out Procedures ......................................7 Storing Refuse in Container ......................................8 Maintenance/Lubrication Information ......................................8 Grease Lubrication Recommendation ......................................8 Oil Lubricant Recommendation ......................................8 Hydraulic Oil Specifications ......................................8 Metric Bolt and Cap Screw Torque Values ......................................9 Bolt Type Identification Chart ......................................10...
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TABLE OF CONTENTS Packard Connection Kit - 108-4827 ......................................52 Connectors, Plugs, Pins and Accessories for Deutsch Electrical Parts 108-4815 ......................................54 Deutsch Connection Kit 108-6461-PC ......................................57 Deutsch DT Series Connector Kits 108-8411 ......................................58 Deutsch DT Series Connector Kits 108-6461 ......................................59 Electrical Schematic 701-9141 ......................................64 Electrical Schematic 701-9141-001 ......................................65...
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HIGH-PERFORMANCE REAR LOADER SERVICE MANUAL ISSUED DECEMBER 2018 TP1PT11-SM-1218 Issued December 2018 Copyright 2018, Heil Environmental Printed in the U.S.A.
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NOTES Issued November 2018 Copyright 2018, Heil Environmental General Information Printed in the U.S.A.
General Information INTRODUCTION The following sections are a guide for maintenance and service of the Heil unit. The sections cover preventive maintenance, adjustment, and troubleshooting hints. Before performing maintenance, check the work area carefully to find all the hazards present and make sure all necessary safeguards or safety devices are used to protect all persons and equipment involved.
General Information SERVICE/PARTS ASSISTANCE Assistance in troubleshooting repair and service is available by contacting the authorized Heil Dealer in your area. Parts are available at your Heil Dealer or through Heil. Heil personnel are trained to give prompt, professional assistance. ALWAYS give the unit serial number in all correspondence relating to the equipment.
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General Information DANGER Lifting equipment that does not have sufficient lifting capability is dangerous. Equipment can fail and cause death or serious injury to the operator or bystanders. Make sure the lifting equipment has sufficient lifting capability and clear ALL persons not involved with the procedure away from the area.
General Information LOCK-OUT/TAG-OUT PROCEDURES NOTICE Always use your employer’s Lock-Out/Tag-Out procedures. If your employer does not have Lock-Out/Tag-Out procedures, use the procedures that follow. Contact your supervisor or Heil Technical Service if you have any questions about Lock- Out/Tag-Out procedures. Put the unit in a Lock-Out/Tag-Out mode: BEFORE you enter the unit’s body BEFORE you do maintenance, repair or cleaning procedures on the unit.
General Information STORING REFUSE IN THE BODY Heil does not recommend storing refuse in the body overnight. The different types of debris and corrosive elements usually collected can cause severe corrosion inside the body decreasing the life of your body. This corrosion can affect unloading and decrease the structural life of the body.
General Information METRIC BOLT AND CAP SCREW TORQUE VALUES CAUTION DO NOT use these values if a different torque value or tightening procedure is given for specific application. Torque values listed are for general use only. Check tightness of fasteners periodically Shear bolts are designed to fail under predetermined loads.
General Information BOLT TYPE IDENTIFICATION CHART S.A.E. Bolt Head Description Type Grade Marking** No radial lines. 1 or 2 Low or medium carbon steel not heat treated. NOT USED, replace with same grade bolt. Three radial lines. Quenched and tempered medium carbon steel. Six radial lines.
General Information COLD WEATHER WARMUP PROCEDURE When ambient air temperature is cold (below 0 degrees F), it is necessary to warm up the unit’s hydraulic oil before you start your daily route operation, check the oil level, or adjust hydraulic pressure settings. The hydraulic oil is sufficiently warmed when the temperature is between 49°...
General Information PROXIMITY SWITCH TROUBLESHOOTING When one or more of a unit’s functions do not operate properly and there are proximity switches in the circuits of the unit for these functions, refer to the following table as a guide to find the problem(s). NOTICE Heil proximity switches have a Light Emitting Diode (LED) on the switch to indicate that the switch is sensing metal.
General Information DECALS ON THE UNIT Make sure you can read all hazard and instruction decals. Clean decals if you cannot read the words. See for directions on cleaning decals. Replace any decal that is damaged, missing, or is not readable. When you replace a part that has a decal, make sure a new decal is installed on the new part.
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General Information DECAL CARE (CONTINUED) Figure 2. Recommended Technique Figure 3. Incorrect Technique Issued November 2018 Copyright 2018, Heil Environmental General Information Printed in the U.S.A.
General Information HYDRAULIC SYMBOLS Copyright 2018, Heil Environmental Issued November 2018 Printed in the U.S.A. General Information...
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General Information HYDRAULIC SYMBOLS (CONTINUED) Issued November 2018 Copyright 2018, Heil Environmental General Information Printed in the U.S.A.
Body and Tailgate SPECIFICATIONS A. Body Hydraulic Oil Tank ..............................107 L Hydraulic Oil System Capacity ..........................137 L Hydraulic In-Tank Oil Filter ..........................3-Micron Hydraulic Cylinders: Ejector; 001-7098 ....................... 4-Stage Telescopic x 2522mm Stroke 001-7099 ....................... 4-Stage Telescopic x 3159mm Stroke 001-7099 .......................
Body and Tailgate OPTIONAL SIDE ACCESS DOOR A side access door is installed on the street side of the body. This door will provide access to the hopper area for clean-out purposes. Be sure door is closed and latched properly at all times. WARNING Make sure the unit is in the Lock-Out/Tag-Out mode when you do maintenance or service procedures, when you go in the hopper, enter the side access door, or climb on the body or equipment.
Body and Tailgate TAILGATE SUPPORT PROPS Two support props are on the unit and must be used whenever the tailgate is opened for service or maintenance. Both props must be used. DANGER Do not walk under or go between the body and the tailgate when the tailgate is in motion, while you prop the tailgate or while the tailgate is propped.
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Body and Tailgate TAILGATE SUPPORT PROPS (CONTINUED) CAUTION Do not proceed to lower the tailgate until both props are in place. 4. Slowly LOWER tailgate until props mate with the tailgate stop. Figure 7. Tailgate Lowered onto Both Streetside and Curbside Props 5.
Maintenance and Adjustment SECTION 3 MAINTENANCE AND ADJUSTMENT Copyright 2018, Heil Environmental Issued November 2018 Printed in the U.S.A. Maintenance and Adjustment...
Maintenance and Adjustment BODY DAILY CHECKLIST Make sure you perform a daily check of the unit. Refer to the Operator’s Manual for the Daily Checklist. Many checks in the Daily Checklist are maintenance related, such as checking tire pressures and hoses for wear and damage. DAILY CHECKLIST MAINTENANCE ITEMS ITEM REQUIRED ACTION...
Maintenance and Adjustment BODY PREVENTIVE MAINTENANCE CHART Preventive maintenance must be performed to ensure the safe and reliable operation of your unit. Use the chart below as a guideline for when essential items should checked and serviced. Severe use or adverse conditions may require more frequent maintenance.
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Maintenance and Adjustment BODY PREVENTIVE MAINTENANCE CHART *HOURS OF OPERATION COMPONENT/SYSTEM 1000 2000 CHECK/SERVICE Lubricate as shown on Body Lube Grease Fittings Chart. Inspect body undercoating and repair Body Undercoating as necessary. Tailgate Seal Integrity Packer/Ejector Cylinder Preventive See Packer/Ejector Cylinder Maintenance Preventive Maintenance * Daily = 8 hrs.
Maintenance and Adjustment PACKER/EJECTOR CYLINDER PREVENTIVE MAINTENANCE It is critical to follow the guidelines of the Body Preventive Maintenance Chart and Body Lubrication Guide found in this section of this Service Manual and the Body Lubrication Guide decal on the unit. Failure to follow stated routine preventive maintenance can lead to premature cylinder failure that is not covered by your warranty.
Maintenance and Adjustment BODY LUBRICATION GUIDE Use No. 1 pressure gun grease. Clean fittings before applying grease and always pump enough grease into joint to remove the old grease. Wipe off excess grease. For slide surfaces, use cloth or brush to coat. Lubricate moveable mechanical parts without fittings every 60 days with non-detergent engine oil.
Maintenance and Adjustment COLD WEATHER WARM-UP PROCEDURE When ambient air temperature is cold (below -18 degrees C), it is necessary to warm up the unit’s hydraulic oil before you start your daily route operation or to check the oil level. The hydraulic oil is sufficiently warmed when the temperature is between 49°...
Maintenance and Adjustment PREPARING THE UNIT TO CHECK THE OIL LEVEL Before checking the oil level or adding oil, make sure the unit is in the following position with all cylinders collapsed: Truck – on level ground Tailgate and Body – fully down and locked Ejector Panel –...
Maintenance and Adjustment CHECK OIL LEVEL Check the hydraulic oil level (after warning up the oil) daily or every eight (8) hours, whichever comes first. Fill as necessary. Important: Contamination is a hydraulic system’s worst enemy. Do not let dirt enter the system. Use a clean rag and remove dirt or other contamination around any system component before you disconnect or remove it.
Maintenance and Adjustment DRAIN AND CLEAN THE HYDRAULIC OIL TANK Change the hydraulic oil at least annually or every 2000 hours of operating time, whichever comes first. Remember that almost all hydraulic system malfunctions can be traced to dirt in the fluid. When working with the hydraulic system, the hands, tools, working area and parts must be as clean as possible.
Maintenance and Adjustment DRAIN AND CLEAN THE HYDRAULIC OIL TANK (CONTINUED) NOTICE Before filling the tank be sure the funnel is clean and 200 mesh (or finer) screen is used to strain the hydraulic oil. 13.Fill tank with recommended oil, checking the sight gauge as you fill. Refer to Hydraulic Oil Specifications 14.Check the entire system to make sure all connections are tight and no leaks are found.
Maintenance and Adjustment BODY VALVE This body air controlled valve is located on the front head of the body. It controls the ejector panel, tailgate raise/lower and tailgate lock/unlock functions. See the Operation Manual for operational information. Figure 10. Body Valve Figure 11.
Maintenance and Adjustment TAILGATE VALVE (MANUAL CONTROL UNITS ONLY) The tailgate valve controls the packing mechanism through the complete cycle. With this control, the position of the blade and slide and their respective cylinders can be positioned as desired. Refer to the Operation Manual for operational instructions.
Maintenance and Adjustment PRESSURE ADJUSTMENT SETTINGS A. Unit Preparation Follow these unit preparation steps prior to making any pressure adjustments listed in this section. 1. Make sure area around unit is clear to enable arm and fork operation. 2. Place wheel chocks on both sides of driver side rear wheel. 3.
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Maintenance and Adjustment PRESSURE ADJUSTMENT SETTINGS (CONTINUED) E. Body Valve Body valve is located on the front head of the body. It controls the ejector panel, tailgate raise/lower and tailgate lock/ unlock functions. 1. Follow the procedure on the previous page for warming the hydraulic oil. 2.
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Maintenance and Adjustment PRESSURE ADJUSTMENT SETTINGS (CONTINUED) 3. If loads are light and the ejector panel reached the front of the body, turn adjustment screw in (clockwise) 1/8 turn. See the figure below. 4. Re-tighten lock nut and check load weights. 5.
Maintenance and Adjustment BLADE BACK-OFF RELIEF ADJUSTMENT A relief is provided in the tailgate valve to allow the lower panel to back off slightly (5 to 13 cm of cylinder stroke) during the final stages of packing the load. If the ejection cylinders back-off excessively (13 to 18 cm of cylinder stroke), the back-off relief needs to be adjusted or replaced.
Maintenance and Adjustment SLIDE WEAR STRIPS Slide wear strips on a standard model are bronze and should be greased weekly by applying a line of grease on the exposed portion of the wear bar when extended, both inside and outside. Refer to Body Lubrication Guide Lubrication Guide Decal on the unit.
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Maintenance and Adjustment TROUBLESHOOTING TROUBLE PROBABLE CAUSE REMEDY 1. Cylinder leaking or worn 1. Check cylinders. 2. Oil bypassing valve plunger 2. Replace valve. Load will not hold 3. Port relief valve not holding 3. Remove and clean. 1. Defective pump 1.
Maintenance and Adjustment DOUBLE ACTING TELESCOPIC HYDRAULIC CYLINDER DISASSEMBLY AND ASSEMBLY Step 1 The cylinder is best serviced when mounted in the vertical position, for both disassembly and assembly. Also, it is best located where a hoist can be used directly overhead of the cylinder for removing the plungers if complete disassembly is required.
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Maintenance and Adjustment DOUBLE ACTING TELESCOPIC HYDRAULIC CYLINDER DISASSEMBLY AND ASSEMBLY (CONTINUED) Step 3 - Head Nuts After the set screws have been loosened, tap head nut gently around its circumference and unscrew the head nut with a chain wrench, or an equivalent tool. Do not use a chisel, punch or weld any studs to the head nut to remove.
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Maintenance and Adjustment DOUBLE ACTING TELESCOPIC HYDRAULIC CYLINDER DISASSEMBLY AND ASSEMBLY (CONTINUED) Step 5 – Packing To remove packing, pull the plunger up about one foot. Add tape to a clean area as shown in Figure 20. Push the plunger down past the packing then pull the plunger up. The packing will stick to the tape and be pulled out with the plunger.
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Maintenance and Adjustment DOUBLE ACTING TELESCOPIC HYDRAULIC CYLINDER DISASSEMBLY AND ASSEMBLY (CONTINUED) Step 7 - Retainer Rings Using a tool shown in Figure 22, insert the hooked end into the retaining ring slot. Force the retaining ring out of the groove and lift ring out of plunger. Figure 22.
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Maintenance and Adjustment DOUBLE ACTING TELESCOPIC HYDRAULIC CYLINDER DISASSEMBLY AND ASSEMBLY (CONTINUED) Step 9 – Second Retaining Ring and Plunger Stop Repeat Step 6 to remove second retaining ring. The plunger is now free to lift out. The plunger stop will come out with the plunger.
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Maintenance and Adjustment DOUBLE ACTING TELESCOPIC HYDRAULIC CYLINDER DISASSEMBLY AND ASSEMBLY (CONTINUED) Step 10 - Setting Head Nuts Remove the small slug located opposite the set screw. Using an allen wrench (Figure 17), tighten the head-nut down until the hex wrench bottoms out on the top of the plunger. Remove the hex wrench and replace the slug. Install the set screw using a nylon slug to protect the threads.
Maintenance and Adjustment CLEAN AND INSPECT THE TAILGATE SEAL Periodically check the tailgate seal to make sure it mates properly with the body and inspect for possible wear, damage or leaking. Replace the seal as necessary. See the figure below. Figure 26.
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Schematics SECTION 4 SCHEMATICS Copyright 2018, Heil Environmental Issued November 2018 Printed in the U.S.A. Schematics...
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Schematics PACKARD CONNECTION KIT, 108-4827 Issued November 2018 Copyright 2018, Heil Environmental Schematics Printed in the U.S.A.
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Schematics Issued November 2018 Copyright 2018, Heil Environmental Schematics Printed in the U.S.A.
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INDEX lock-out tags 701-9141 701-9141-001 maintenance/lubrication information metric bolt and cap screw torque values blade back-off relief adjustment body daily checklist notice body lubrication guide body nomenclature body preventive maintenance chart oil lubrication recommendation body valve bolt type identification chart packer/ejector cylinder preventive maintenance precautionary statements caution...
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HEIL ENVIRONMENTAL INTERNATIONAL WARRANTY STATEMENT Heil Environmental Industries (“Heil”) warrants its solid waste collection equipment to be free from defects in material and workmanship under normal use for a period of six (6) months (1000 hours of operation) from the date of equipment In- Service or during the period of coverage offered by an extended warranty program, when proper service and maintenance as described in its Service Bulletins and Operation Manuals are performed.
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www.heil.com Customer Care: +1 866-ASK-HEIL (+1 866-275-4345) Heil Environmental 4301 Gault Avenue North Fort Payne, AL 35967-9984 Parts Central: +1 800-528-5308 Technical Service: +1 866-310-4345 TechSupport@DoverESG.com...
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