Page 1 WARNING Failure to follow all instructions and safety precautions in this manual, in the Service Manual, in other manufacturers' manuals and on the safety decals attached to the product could result in serious injury or death to operators or bystanders and/ or damage to property.
Page 2 READ THIS MANUAL! EVERY PERSON who will OPERATE, MAINTAIN, REPAIR, OR OTHERWISE WORK with the Heil unit MUST READ AND UNDERSTAND this entire Operator’s Manual before starting the engine or activating any switches or controls. MAKE SURE to read the Service Manual for the unit BEFORE you do any maintenance or repair procedures.
Page 3: Table Of Contents
TABLE OF CONTENTS Introduction Section Preview ......................................4 How to Use This Manual ......................................5 To the Owner ......................................6 To the Operator ......................................7 To the Operator (Continued) / To the Mechanic ......................................8 To the Mechanic (Continued) ......................................9 Warranty Claims and Inquiries ......................................10 Customer Service and Repair Parts Contact Information ......................................11 Models...
Page 4 TABLE OF CONTENTS Locking Out the Unit ......................................61 Controls, Switches, and Indicator Lights Section Preview ......................................64 Controls / In-Cab Control Panel ......................................65 In-Cab Control Panel (Continued) ....................................66 In-Cab Control Panel (Continued) ....................................67 Standard Outside Controls ......................................68 Standard Outside Controls (Continued) ....................................69 Standard Outside Controls (Continued) ....................................70...
Page 5 TABLE OF CONTENTS Hydraulic Oil Tank with Sight Gauge ......................................99 Cycle All Hydraulic Functions ......................................100 Check the Traveling or "In-transit" Position ......................................101 On-Route Operation Procedures Section Preview ......................................104 Driving to Pick-up Locations ......................................105 Before Loading ......................................106 Loading Refuse Manually (Continued) ....................................107 Loading Refuse Manually (Continued) ....................................108...
Page 6 TABLE OF CONTENTS ..................................131 Index Issued February 2018 Copyright 2018, Heil Environmental Table of Contents...
Page 7 HIGH-PERFORMANCE REAR LOADER OPERATION MANUAL ISSUED FEBRUARY 2018 TP1PT11-OM-0218 Issued February 2018 Copyright 2018, Heil Environmental...
Page 8 NOTES:...
Page 9 SECTION 1 INTRODUCTION Issued February 2018 Copyright 2018, Heil Environmental Introduction...
Page 10: Introduction
PREVIEW Read this section to learn about: The responsibilities of the owner, the operator, and the mechanic Warranty information Telephone numbers and website URL for parts, technical support, warranty claims, training and manuals Identifying the different models Identifying the left (street side) of the unit The unit serial plate Various parts of the unit Issued February 2018...
Page 11: How To Use This Manual
HOW TO USE THIS MANUAL Terminology Product Variance This manual uses terminology that is defined in the This manual may cover options not included on your unit. Glossary which is in Section 1, Introduction. Also, the location and appearance of the controls on your unit may be different than those shown in this manual.
Page 12: To The Owner
You must make sure that repairs are made that may TO THE OWNER affect the safe operation of the unit before it is made This manual is designed to help ensure safe, efficient and available for operation. proper operation of The Heil Co. d/b/a Heil Environmental You must provide adequate lighting on the unit for safe operation under low light or night conditions.
Page 13: To The Operator
You must observe pertinent laws and regulations. TO THE OPERATOR Do not use drugs or alcohol while you operate the unit. DANGER You must read, study and understand all procedures Do not operate the unit or perform repair or maintenance and requirements of this Operator’s Manual before procedures on the unit until you read and understand all of you operate the unit for the first time.
Page 14: To The Operator (Continued) / To The Mechanic
TO THE OPERATOR (CONTINUED) TO THE MECHANIC Before you start the engine or operate the unit for the WARNING first time You must clear the area of other people. Do not operate the unit or perform repair or maintenance procedures on the unit until you read and understand all of You must learn and practice safe use of all the instructions in this manual.
Page 15: To The Mechanic (Continued)
You must use and follow Lock-Out/Tag-Out TO THE MECHANIC (CONTINUED) procedures , in this manual and any that the As the mechanic of the unit, you have several owner may have, as necessary. responsibilities: Before you start the engine or operate the unit for the first time: You must have a valid driver’s license if you operate the unit on a public road.
Page 16: Warranty Claims And Inquiries
WARRANTY CLAIMS AND INQUIRIES The HEIL ENVIRONMENTAL INTERNATIONAL WARRANTY STATEMENT is printed on the inside, back cover of this manual. Should a failure occur that is covered by this warranty, contact the nearest Heil dealer for warranty repair unless otherwise authorized by Heil. For all parts, warranty claims, and inquiries, please give the dealer or service center the unit’s model and serial number located on the serial plate.
Page 17: Customer Service And Repair Parts Contact Information
CUSTOMER SERVICE AND REPAIR PARTS CONTACT INFORMATION Customer Care Phone: +1 866-275-4345 Tech Services Phone: +1 866-310-4345 Parts Central Phone: +1 800-528-5308 4301 Gault Avenue North Ft. Payne, AL 35967 www.heil.com Issued February 2018 Copyright 2018, Heil Environmental Introduction...
Page 18: Models
MODELS The (packer) blade and slide assembly open the hopper for loading refuse into the hopper, sweep the refuse into the body and compacts the refuse. The unit has an eject mode for dumping the refuse from the body. You remove the refuse from the body by raising the tailgate and then operating the ejector panel which pushes the refuse from the body.
Page 19: Serial Plate Locations
SERIAL PLATE LOCATION You determine the sides of the unit by facing the direction of forward travel. See the figure below. The left side is the street side and the right side is the curb side. The serial plate is located on the street side of the tailgate. Figure 2.
Page 20: Reading The Serial Plate
READING THE SERIAL PLATE The serial plate is the “birth certificate” of the unit. See the Information stamped in the boxes on the serial plate figure below. indicates: Unit’s unique serial number Figure 3. Sample Tailgate Serial Plate Issued February 2018 Copyright 2018, Heil Environmental Introduction...
Page 21: Product Nomenclature (Continued)
PRODUCT NOMENCLATURE (CONTINUED) The figure below shows the major body components and their typical locations. See the following pages for brief descriptions major body components. Issued February 2018 Copyright 2018, Heil Environmental Introduction...
Page 22: Product Nomenclature (Continued)
PRODUCT NOMENCLATURE (CONTINUED) The figure below shows the major tailgate components and their typical locations. See the following pages for brief descriptions of major tailgate components. Issued February 2018 Copyright 2018, Heil Environmental Introduction...
Page 23: Product Nomenclature (Continued)
PRODUCT NOMENCLATURE (CONTINUED) DANGER Make sure the unit is in the Lock-Out/Tag-Out mode before you enter the body. When the unit is not in the Lock-Out/Tag- Out mode and a person is in the body, the packer/ejector panel and/or diverter panels can be operated. Serious injury or death may occur if the packer/ejector panel moves while a person is in the body.
Page 24 PRODUCT NOMENCLATURE (CONTINUED) Ejector & Tailgate Controls – These controls are located in the cab of the unit and allow an operator to OPEN the tailgate and fully EXTEND the ejector panel, which pushes the refuse out of the unit. The operator then uses the controls to RETRACT the ejector panel and CLOSE the tailgate.
Page 25 PRODUCT NOMENCLATURE (CONTINUED) DANGER The packer blade and slide assembly are dangerous. They can cause serious injury or death if a person is inside the hopper. Make sure no one is inside the hopper before you begin a packer function. Put the unit in the lock-out mode if a person is in the hopper.
Page 26 PRODUCT NOMENCLATURE (CONTINUED) DANGER Always prop a tailgate when you leave it raised for maintenance, service or cleaning procedures. Any part of your body between the unit’s body and the tailgate while you prop the tailgate or when the tailgate is propped is dangerous. Serious injury or death may occur if any part of your body is between the tailgate and the body if the tailgate suddenly closes.
Page 27: Glossary
GLOSSARY TERM DEFINITION accident An incident that results in unintended harm The refuse collection container blade The assembly that moves refuse into the body. The blade works with the upper panel to open the hopper, move refuse into the body, compact the refuse and to close the hopper. body The complete body assembly or the area of the body where the refuse is stored cart tipper...
Page 28 GLOSSARY TERM DEFINITION illuminate Make a lamp shine light (the lamp is on). incident An unintended and undesired event that has the potential to harm interlock A safety mechanism that disables a function or action LATCHED The side access door is secured closed. LOAD POSITION Applicable to Rear End Loaders (RELs), the packer panel is UP and the slide assembly is OUT.
Page 29 GLOSSARY TERM DEFINITION compact the refuse in the body. packer panel The packer panel is comprised of the blade and the upper panel. The packer panel moves refuse out of the hopper and compacts it into the body. Part Number Power Takeoff Rear End Loader Make a cylinder rod go into its base /...
Page 30 NOTES:...
Page 31 SECTION 2 SAFETY MESSAGES AND DECALS Issued February 2018 Copyright 2018, Heil Environmental Safety Messages and Decals...
Page 32: Safety Messages And Decals
PREVIEW Read this section to learn about: General safety precautions and safety precautions for the safe operation and maintenance of the unit The safety precautions for NOT towing another vehicle or machine Safety decals on the unit Issued February 2018 Copyright 2018, Heil Environmental Safety Messages and Decals...
Page 33: Precautionary Statements
PRECAUTIONARY STATEMENTS Read this entire manual and especially this safety section before you operate the vehicle. Failure to follow these important precautions could result in serious injury, death, or property damage. This safety alert symbol indicates important safety messages in this manual and in safety decals attached to the equipment.
Page 34: General Safety Precautions
DISENGAGE the PTO or MOVE the PUMP ON GENERAL SAFETY PRECAUTIONS switch to OFF so the pump shuts off when you are not using the unit, when you are repairing the unit, DO NOT operate the unit under the influence of when you are working on the unit, or when traveling alcohol or drugs or when extremely tired or when you in the unit for longer than two minutes.
Page 35 BEFORE OPERATING THE EQUIPMENT DO NOT operate or service this machine until you are fully trained and have read and understand this entire manual. NEVER operate the unit UNLESS you are fully knowledgeable of all control functions. See the Controls, Switches, and Indicator Lights section of this manual.
Page 36 LOOK UP AND LIVE. MAKE SURE there is enough clearance between a lowered or raised container and overhead power lines. It is not necessary for the unit or container to touch the electric cable for the electricity to pass through the unit.
Page 37 Table 2. Overhead Clearances When Driving the Unit Voltage of Electric Line Minimum Clearance Above 750,000 to 1,000,000 20 feet (6.1 m) LOADING REFUSE INTO THE UNIT YOU MUST BE ATTENTIVE at all times when you load refuse and be ready to stop or reverse the function in use if necessary.
Page 38 DO NOT go under the chassis or enter the body area unless the unit is locked-out. To lock-out the unit, stop the engine, apply the brakes and make sure the brakes hold and work properly, chock all wheels, remove the keys from the cab, and insert a lock-out tag on the steering wheel.
Page 39: Decals
DECALS The following pages show the DANGER, WARNING and CAUTION decals and list the reflective safety materials that are on the vehicle. See the Parts and Service Manual for the location and part numbers of all decals on the unit. NOTICE Replace any decal with a new decal if the old decal is lost, destroyed, painted over or cannot be read.
Page 40: Decal Placement
DECAL PLACEMENT Issued February 2018 Copyright 2018, Heil Environmental Safety Messages and Decals...
Page 41 DECAL PLACEMENT (CONTINUED) Issued February 2018 Copyright 2018, Heil Environmental Safety Messages and Decals...
Page 42 DECAL PLACEMENT (CONTINUED) ITEM PART NO. DESCRIPTION 212-1600 DECAL, Flood Light ................- ......1 212-1764-E DECAL, Danger, Under Chassis, Stop Engine ........- ......4 212-1780-E DECAL, Caution, Side Door ..............- ......1 212-1781-E DECAL, Caution, Enter Body, Stop Engine ......... - ......4 212-1782-E DECAL, Hydraulic Oil Only ..............
Page 43 DECAL PLACEMENT (CONTINUED) ITEM PART NO. DESCRIPTION 212-1600-S DECAL, Flood Light ................- ......1 212-1764-S DECAL, Danger, Under Chassis, Stop Engine ........- ......4 212-1780-S DECAL, Caution, Side Door ..............- ......1 212-1781-S DECAL, Caution, Enter Body, Stop Engine ......... - ......4 212-1782-S DECAL, Hydraulic Oil Only ..............
Page 44: English Decal Images
ENGLISH DECAL IMAGES Figure 5. Danger: Do not enter under, PN 212-1764-E Figure 7. Warning: Lockout/Tagout, PN 212-1781-E Figure 6. Caution: Side Access Door, PN 212-1780-E Issued February 2018 Copyright 2018, Heil Environmental Safety Messages and Decals...
Page 45 ENGLISH DECAL IMAGES (CONTINUED) Figure 9.Hopper Light, PN Figure 8. Warning: Operations Manual, PN 212-1783-E 212-1600 Figure 11. Danger: Do not tow, PN 212-1821 Figure 10. Danger: Stand Clear Packer, PN 212-1802-E Issued February 2018 Copyright 2018, Heil Environmental Safety Messages and Decals...
Page 46 ENGLISH DECAL IMAGES (CONTINUED) Figure 12. Blade and Slide Controls, PN 212-1969 Figure 13. Body Controls, PN 212-3064 Issued February 2018 Copyright 2018, Heil Environmental Safety Messages and Decals...
Page 47 ENGLISH DECAL IMAGES (CONTINUED) Figure 15. Buzzer, PN 212-1903 Figure 14. Caution: Stand Clear Panel, PN 212-1911-E Figure 17. Grease Fitting, PN 212-2205 Figure 16. Danger, Under Chassis, Stop Engine, PN 212-1764-E Issued February 2018 Copyright 2018, Heil Environmental Safety Messages and Decals...
Page 48 ENGLISH DECAL IMAGES (CONTINUED) Figure 18. Safety Requirements, ANSI, PN 212-1841 Figure 19. Danger: Stand Clear Figure 20. Information, Heil Tailgate, PN 212-1801-E Replacement Parts, ANSI, PN 212-1915-E Issued February 2018 Copyright 2018, Heil Environmental Safety Messages and Decals...
Page 49 ENGLISH DECAL IMAGES (CONTINUED) Figure 22. Danger: Access Door, PN Figure 21. Danger: 212-1907-E Stay clear container, PN 212-1899-E Figure 24. Caution: Disengage P.T.O., PN Figure 23. Flag, Engineered in the 212-1968-E U.S.A., PN 212-3291-E Issued February 2018 Copyright 2018, Heil Environmental Safety Messages and Decals...
Page 50 ENGLISH DECAL IMAGES (CONTINUED) Figure 26. Warning: Figure 25. Warning: Do not cross behind, Battery Disconnect PN 212-2691-E Switch, PN 212-2875 Figure 27. Safety Instructions, Back-Up Alarm, PN 212-1918-E Figure 28. Oil Level, PN 212-2275 Issued February 2018 Copyright 2018, Heil Environmental Safety Messages and Decals...
Page 51 ENGLISH DECAL IMAGES (CONTINUED) Figure 29. Caution: Tailgate Prop Operation, PN 212-3439 Issued February 2018 Copyright 2018, Heil Environmental Safety Messages and Decals...
Page 52 ENGLISH DECAL IMAGES (CONTINUED) Figure 30. Lubrication Guide, PN 212-3438 Issued February 2018 Copyright 2018, Heil Environmental Safety Messages and Decals...
Page 53: Spanish Decal Images
SPANISH DECAL IMAGES Figure 31. Danger: Do not enter under, PN 212-1764 Figure 33. Warning: Lockout/Tagout, PN 212-1781-S Figure 32. Caution: Side Access Door, PN 212-1780-S Issued February 2018 Copyright 2018, Heil Environmental Safety Messages and Decals...
Page 54 SPANISH DECAL IMAGES (CONTINUED) Figure 34. Warning: Operations Manual, PN 212-1783-S Figure 35. Danger: Stand Clear Packer, PN 212-1802-S Figure 36. Danger, Under Chassis, Stop Engine, PN 212-1764-S Issued February 2018 Copyright 2018, Heil Environmental Safety Messages and Decals...
Page 55 SPANISH DECAL IMAGES (CONTINUED) Figure 38.Hopper Light, PN 212-1600-S Figure 37. Caution: Stand Clear Panel, PN 212-1911-S Figure 39. Blade and Slide Controls, PN 212-1969-S Issued February 2018 Copyright 2018, Heil Environmental Safety Messages and Decals...
Page 56 SPANISH DECAL IMAGES (CONTINUED) Figure 40. Safety Requirements, ANSI, PN 212-1841 Figure 42. Information, Heil Figure 41. Danger: Stand Clear Replacement Parts, ANSI, PN Tailgate, PN 212-1801-S 212-1915-S Issued February 2018 Copyright 2018, Heil Environmental Safety Messages and Decals...
Page 57 SPANISH DECAL IMAGES (CONTINUED) Figure 43. Safety Instructions, Back-Up Alarm, PN 212-1918-S Figure 44. Oil Level, PN 212-2275-S Figure 46. Caution: Disengage P.T.O., PN 212-1968-S Figure 45. Grease Fitting, PN 212-2205-S Issued February 2018 Copyright 2018, Heil Environmental Safety Messages and Decals...
Page 58 SPANISH DECAL IMAGES (CONTINUED) Figure 48. Danger: Access Door, PN 212-1907 Figure 47. Danger: Stay clear container, PN 212-1899-S Figure 49. Buzzer, PN 212-1903-S Figure 50. Flag, Engineered in the U.S.A., PN 212-3291-S Issued February 2018 Copyright 2018, Heil Environmental Safety Messages and Decals...
Page 59 SPANISH DECAL IMAGES (CONTINUED) Figure 51. Warning: Battery Disconnect Switch, PN 212-2875 Figure 52. Warning: Do not cross behind, PN 212-2691-S Issued February 2018 Copyright 2018, Heil Environmental Safety Messages and Decals...
Page 60 SPANISH DECAL IMAGES (CONTINUED) Figure 53. Caution: Tailgate Prop Operation, PN 212-3439-S Issued February 2018 Copyright 2018, Heil Environmental Safety Messages and Decals...
Page 61 SPANISH DECAL IMAGES (CONTINUED) Figure 54. Lubrication Guide, PN 212-3438-S Issued February 2018 Copyright 2018, Heil Environmental Safety Messages and Decals...
Page 62: Care Of Decals
CARE OF DECALS It is important that the decals are properly cleaned to make sure that they are readable and do not come off the unit. Use the following steps to clean the decals. General Instructions Wash the decals with a blend of mild car wash detergent and clean water. Rinse with clean water.
Page 63 PRESSURE WASHER TECHNIQUE Figure 55. Recommended Technique Figure 56. Incorrect Technique Issued February 2018 Copyright 2018, Heil Environmental Safety Messages and Decals...
Page 64 ALTERNATIVE CLEANING PROCEDURE When normal cleaning procedures do not remove difficult debris from the decals, try the following: WARNING Isopropyl alcohol is flammable and is harmful to eyes and skin. Keep isopropyl alcohol away from heat or open sources of ignition.
Page 65 SECTION 3 LOCK-OUT/TAG-OUT PROCEDURE Issued February 2018 Copyright 2018, Heil Environmental Lock-Out/Tag-Out Procedure...
Page 66: Lock-Out/Tag-Out Procedure
PREVIEW Read this section to learn about the proper Lock-Out/Tag-Out procedures. You MUST Lock-Out/Tag-Out a unit BEFORE: You enter the body Do maintenance or repair procedures. Issued February 2018 Copyright 2018, Heil Environmental Lock-Out/Tag-Out Procedure...
Page 67: Locking Out The Unit
5. When there are no in-cab controls, move the outside LOCK-OUT/TAG-OUT PROCEDURE control levers to relieve the pressure in the cylinders. 6. Put a LOCK-OUT/TAG-OUT tag onto the steering NOTICE wheel. Always use your employer’s Lock-Out/Tag-Out 7. Remove the ignition key from the cab, lock the procedures.
Page 68 NOTES:...
Page 69 SECTION 4 CONTROLS, SWITCHES, AND INDICATOR LIGHTS Issued February 2018 Copyright 2018, Heil Environmental Controls, Switches, and Indicator Lights...
Page 70: Controls, Switches, And Indicator Lights
PREVIEW Read this section to learn about the operation of the in-cab and outside controls, switches, buttons, and indicator lights. NOTICE The location and appearance of the controls may be different than those shown in this manual. Make sure you know the location of the controls and the how you operate the controls on your unit before you use the vehicle.
Page 71: Controls / In-Cab Control Panel
The labeling/marking scheme is straight-forward and CONTROLS identifies a function and its operations. For example, look at the figure below and find the PUMP ON switch and its ON The unit’s standard controls are located on the In-Cab operation. The marking identifies the function (PUMP ON) Control Panel and on the tailgate.
Page 72: In-Cab Control Panel (Continued)
MOVE the switch to the UNLOCK position to IN-CAB CONTROL PANEL (CONTINUED) unlock the tailgate. Use the switches and indicator lights described in the 4. EJECTOR EJECT/RETRACT - This switch ejects the following paragraphs to enable the standard hydraulic load. pump, tailgate raise/lower, tailgate lock/unlock and ejector MOVE the switch to the EJECT position to eject/retract fuctions.
Page 73: In-Cab Control Panel (Continued)
IN-CAB CONTROL PANEL (CONTINUED) NOTES: Optional Toggle Switches The optional toggle switch in the control panel is for an optional strobe light. The switch operates in the same manner as the standard toggle switches to control turning the optional light ON or OFF. Other optional toggle switches may be located in other areas of the cab.
Page 74: Standard Outside Controls
STANDARD OUTSIDE CONTROLS The unit can be equipped with either outside push button controls (both sides) or lever controls (curb side). If your unit is equipped with tailgate lever controls, refer to TAILGATE Lever Controls. If your unit is equipped with tailgate push button controls, refer to the information below.
Page 75: Standard Outside Controls (Continued)
STANDARD OUTSIDE CONTROLS NOTICE (CONTINUED) Hopper Lights are also automatically energized when the vehicle is placed in reverse gear. C. EMERGENCY STOP (E-STOP) Button PUSH the button to stop all functions. PULL the button OUT to allow functions to restart. D.
Page 76: Standard Outside Controls (Continued)
You usually operate this lever at the same time you STANDARD OUTSIDE CONTROLS operate the SLIDE lever to: (CONTINUED) o OPEN the hopper to load refuse TAILGATE Lever Controls o CLOSE the hopper for the in-transit position If your unit is equipped with tailgate push button controls, o MOVE and COMPACT the refuse in the hopper to refer to TAILGATE Push Button Controls.
Page 77: Standard Outside Controls (Continued)
STANDARD OUTSIDE CONTROLS (CONTINUED) TAILGATE Blade Lever You usually operate this lever at the same time you operate the SLIDE lever to: o OPEN the hopper to load refuse o CLOSE the hopper for the in-transit position o MOVE and COMPACT the refuse in the hopper to the body. Figure 60.
Page 78: Standard Outside Controls (Continued)
STANDARD OUTSIDE CONTROLS (CONTINUED) TAILGATE Slide Lever You usually operate this lever at the same time you operate the BLADE lever to: o OPEN the hopper to load refuse o CLOSE the hopper for the in-transit position o MOVE and COMPACT the refuse in the hopper to the body. Figure 64.
Page 79: Standard Outside Controls (Continued)
STANDARD OUTSIDE CONTROLS NOTES: (CONTINUED) TAILGATE Lever Controls (Continued) C.BUZZER Toggle Switch 1. PUSH the switch ON to activate the buzzer in the cab when the helper is ready for the unit to move to the next pickup location. 2. RELEASE the switch to STOP the buzzer in the cab. 3.
Page 80: Optional Outside Controls
OPTIONAL OUTSIDE CONTROLS The optional outside controls include levers to operate the optional hydraulic equipments such as: Cart Tipper The controls for optional equipment are usually located on the curb side of the unit, but may also be located on the street side of the unit.
Page 81: Optional Outside Controls (Continued)
6. When the refuse container is empty, PUSH and OPTIONAL OUTSIDE CONTROLS RELEASE the lever to LOWER the cart tipper. At the (CONTINUED) end of the LOWER cycle, the cart tipper will stop lowering. DANGER 7. RELEASE the refuse container from the cart tipper’s lock.
Page 82: Optional Outside Controls (Continued)
7. When the refuse container is empty, PUSH and HOLD OPTIONAL OUTSIDE CONTROLS the CART TIPPER LOWER button to LOWER the cart (CONTINUED) tipper. B. CART TIPPER (Push Button Controlled) 8. At any time, you can RELEASE the button to STOP the cart lifter movement.
Page 83 SECTION 5 BODY AND TAILGATE PROPS Issued February 2018 Copyright 2018, Heil Environmental Body and Tailgate Props...
Page 84: Body And Tailgate Props
PREVIEW Read this section to learn about: Using the body props Using the tailgate props Issued February 2018 Copyright 2018, Heil Environmental Body and Tailgate Props...
Page 85: Factory Body Props / Propping The Tailgate
PROPPING THE BODY There are no body props as you cannot raise the body of the unit since the unit is an eject model and not a dump model. TAILGATE SUPPORT PROPS Two support props are on the unit and must be used whenever the tailgate is opened for service or maintenance.
Page 86: Propping The Tailgate (Continued)
5. TURN the ENGINE OFF and REMOVE the ignition TAILGATE SUPPORT PROPS (CONTINUED) KEY. 6. Put the unit in the Lock-Out Tag-Out mode. CAUTION B. How to Store the Tailgate Props Do not proceed to lower the tailgate until both props are in place.
Page 87 SECTION 6 DAILY CHECKLIST Issued February 2018 Copyright 2018, Heil Environmental Daily Checklist...
Page 88: Daily Checklist
DAILY CHECKLIST MAINTENANCE ITEMS Make sure you perform a daily check of the unit. Make copies of the Refuse Vehicle Daily Inspection on the next several pages to have the Operator mark completed items before each route. Many checks in the Daily Checklist are maintenance related, such as checking tire pressures and hoses for wear and damage.
Page 89 DAILY CHECKLIST MAINTENANCE ITEMS Item Required Action Body structure has loose or missing hardware Tighten loose hardware Replace missing hardware Body structure has cracked weld joints Repair immediately Body mounting brackets have loose hardware, Tighten loose hardware damaged hardware or cracked welds Replace missing hardware Repair cracked welds Air regulator...
Page 90: Refuse Vehicle Daily Inspection
DATE: __________/__________/__________ REFUSE VEHICLE DAILY INSPECTION UNIT NO. ____________________________ Enter one of the following codes in the Inspection Results Code column: Use a to indicate inspected and no repair, service or adjustment is necessary. Use an R to indicate repair, service or adjustment is necessary. Use an N to indicate vehicle not equipped.
Page 91: Daily Checks And Inspections
INSPECTION CHECKS AND INSPECTIONS RESULTS CODE INSPECT PER APPLICABLE MANUFACTURER MANUAL Cab/Drive Wheels and Tires Tractor and Chassis Electrical Chassis Engine & Transmission & Fluid Levels Chassis Lubrication REFUSE COLLECTION SYSTEMS AND COMPONENTS CAB OUTSIDE AREA Check air pressure of tires. Add air if air pressure lower than recommended on any tire before going on route Check wear of tire tread.
Page 92 INSPECTION CHECKS AND INSPECTIONS RESULTS CODE Inspect unit for refuse on or about the engine or exhaust components. Remove all refuse to prevent a fire BODY AND CHASSIS CURB SIDE INSPECTION Inspect level of hydraulic oil if tank is mounted on curb side. It must be full. Add recommended oil as necessary Inspect body structure for damage, loose or missing nuts and bolts and for cracked welds and metal...
Page 93 INSPECTION CHECKS AND INSPECTIONS RESULTS CODE Inspect tailgate lock components Cylinder, hoses and fittings for leaks Hoses for wear and damage Cylinder for damage Loose or missing mounting hardware Tailgate is locked TAILGATE Inspect decals on tailgate and underride bumper for damage and readability Inspect tailgate seal for visible damage Inspect underride bumper for damage and loose components Inspect slide assembly...
Page 94 INSPECTION CHECKS AND INSPECTIONS RESULTS CODE Cylinders, hoses and fittings for leaks Hoses for wear and damage Cylinder for damage Loose or missing mounting hardware for hydraulics Loose or missing hardware for packer blade BODY AND CHASSIS STREET SIDE INSPECTION Tailgate is locked Inspect tailgate lock components Cylinder, hoses and fittings for leaks...
Page 95 INSPECTION CHECKS AND INSPECTIONS RESULTS CODE Check air pressure of tires. Add air to any tire with air pressure lower than recommended before going on route Check wear of tire treads. Replace any tire worn below tire manufacturer’s recommendation or state requirements before going on route Check tires for damage.
Page 96 INSPECTION CHECKS AND INSPECTIONS RESULTS CODE Make sure the starter interlock operates – make sure unit will not start in gear Start the engine. Indicator lights and gauges show normal operation of engine Make sure the parking brake does not allow the vehicle to move forward or reverse at idle Make sure all cab, body and tailgate lights operate Make sure the backup alarm operate Make sure all people not necessary and any hazards are clear of the area and then:...
Page 97 INSPECTION CHECKS AND INSPECTIONS RESULTS CODE Check the operation of all optional lights. Report any light that is ON and should be OFF or is OFF and should be ON Operate the standard outside controls located at the tailgate: At the same time, PUSH the SLIDE and BLADE levers The blade should move DOWN The slide should move IN At the same time, PULL the SLIDE and BLADE levers...
Page 98 INSPECTION CHECKS AND INSPECTIONS RESULTS CODE PULL the tailgate lever and RAISE the tailgate sufficiently to set the tailgate props The TAILGATE OPEN light and alarm are ON Set the tailgate props Inspect the tailgate seal for damage Inspect the floor, ejector rails and ejector shoes Store the tailgate props and RAISE the tailgate completely PULL the ejector lever and FULLY EXTEND the ejector panel PUSH the ejector lever and FULLY RETRACT the ejector panel...
Page 99 INSPECTION CHECKS AND INSPECTIONS RESULTS CODE PUMP ON All optional switches If equipped, check the operation of each camera FINAL INSPECTION While you walk completely around the vehicle, look for: Fluid leaks Cracked or damaged welds and metal Loose or missing bolts, nuts and clamps Issued February 2018 Copyright 2018, Heil Environmental Daily Checklist...
Page 100 NOTES:...
Page 101 SECTION 7 BEFORE GOING ON ROUTE Issued February 2018 Copyright 2018, Heil Environmental Before Going on Route...
Page 102: Before Going On Route
PREVIEW Read this section to learn proper procedures for: Checking the unit each day Starting the unit in cold weather Setting the unit up for the route Removing power to the unit during periods of not using the unit Issued February 2018 Copyright 2018, Heil Environmental Before Going on Route...
Page 103: Before Starting A Route / Cold Weather Warmup Procedure
BEFORE STARTING A ROUTE COLD WEATHER WARMUP PROCEDURE Before you start a route, do the following: When ambient air temperature is cold (below 0 degrees F), it is necessary to warm up the unit’s hydraulic oil before you Perform an inspection of the unit with the Daily start your daily route operation or to check the oil level.
Page 104: Check The Hydraulic Oil Level
3. Add oil if necessary. See the “Recommended PREPARING THE UNIT TO CHECK THE Hydraulic Oil” chart below. Refer to the Service HYDRAULIC OIL LEVEL Manual for instructions for filling the oil tank. Before checking the oil level or adding oil, make sure the oil RECOMMENDED HYDRAULIC OIL is warmed up and the unit is in the following position with all cylinders collapsed:...
Page 105: Hydraulic Oil Tank With Sight Gauge
HYDRAULIC OIL TANK WITH SIGHT GAUGE The hydraulic oil reserve tank is located at the front head of the body. See Product Nomenclature and the Service Manual for more information, including required hydraulic oil specifications and brands, when and how to check the hydraulic oil level, when and how to change the hydraulic oil filter element, and how to drain and clean the tank.
Page 106: Cycle All Hydraulic Functions
CYCLE ALL HYDRAULIC FUNCTIONS DANGER Check the operation of all hydraulic controls on the A tailgate in motion is dangerous. Serious injury or death unit. See Section 4 for proper operation of controls. may occur if a person is struck by a moving tailgate or becomes trapped between the tailgate and the body.
Page 107: Check The Traveling Or "In-Transit" Position
CHECK THE TRAVELING OR “IN-TRANSIT” POSITION When you travel to and from the landfill or transfer station, make sure the unit is in the in-transit mode as follows (see the figure to the right): For all units: The tailgate is fully LOWERED and CLOSED. Check the TAILGATE UP light in the cab.
Page 108 NOTES:...
Page 109 SECTION 8 ON-ROUTE OPERATION PROCEDURES Issued February 2018 Copyright 2018, Heil Environmental On-Route Operation Procedures...
Page 110: On-Route Operation Procedures
PREVIEW Read this section to learn about: Setting up the unit for a route Loading refuse Packing the load Packing on-the-move Washout system Setting up the unit for the landfill or transfer station Issued February 2018 Copyright 2018, Heil Environmental On-Route Operation Procedures...
Page 111: Driving To Pick-Up Locations
Use of Curb Side Drive DRIVING TO PICK-UP LOCATIONS If equipped, drive from the curb-side driver position ONLY Whenever you drive the unit to and from a route, along the on the collection route. DO NOT use this station during route, to the landfill, etc., make sure the unit is set up as travel to or from a route, landfill or transfer station.
Page 112: Before Loading
3. The packing mechanism should in the START BEFORE LOADING POSITION with the slide fully IN and the packer blade fully DOWN. See the figure below. Before you start to load refuse, make sure the packing mechanism is in the correct position. 1.
Page 113: Loading Refuse Manually (Continued)
Tailgate Lever Controls LOADING REFUSE MANUALLY (CONTINUED) 1. Move the slide and blade into the START position. Use the following procedures at each stop along the route See figure 36. to manually load refuse into the unit. Observe the PUSH the slide and blade levers at the same time DANGER and WARNING notices.
Page 114: Loading Refuse Manually (Continued)
The slide will move OUT and the blade will move LOADING REFUSE MANUALLY (CONTINUED) UP. STOP the blade UP operation when the blade 3. Sweep the refuse from the hopper and pack it into is at the pinch point with the hopper sill. the body.
Page 115: Loading Refuse Manually (Continued)
LOADING REFUSE MANUALLY (CONTINUED) PUSH the slide and blade levers at the same time and RELEASE the levers. The levers will self- center at the end of the commanded position by way of valve internal hydraulic pressure. See the figure below. The slide and blade move and compact the refuse into the body.
Page 116: Loading Refuse Manually (Continued)
Tailgate Push Button Controls LOADING REFUSE MANUALLY (CONTINUED) 1. Move the slide and blade into the START position. Use the following procedures at each stop along the route The start position is blade fully DOWN and slide is in to manually load refuse into the unit. Observe the the UP position.
Page 117: Loading Refuse Manually (Continued)
LOADING REFUSE MANUALLY (CONTINUED) 8. Each helper must PRESS the buzzer on their side of the tailgate and let the driver know each helper is 2. Load the refuse from a container into the hopper and ready to move to the next location. then return the container to the pick-up location.
Page 118: Achieving Payloads / Leaving The Route For The Landfill / Transfer Station
The tailgate is fully LOWERED and CLOSED. ACHIEVING PAYLOADS Check the TAILGATE UP light in the cab. It must Read this section for advice and tips on how to pack be OFF. the most efficient loads with your unit. The tailgate is locked. Payloads in any refuse/waste handling vehicle will vary If equipped with a winch or reeving mechanism, greatly, depending on the type of material loaded.
Page 119 SECTION 9 LANDFILL/TRANSFER STATION/ RECYCLE CENTER PROCEDURES Issued February 2018 Copyright 2018, Heil Environmental Landfill/Transfer Station/Recycle Center Procedures...
Page 120: Landfill/Transfer Station/Recycle Center Procedures
PREVIEW Read this section to learn about: Setup conditions to dump the refuse Unloading the refuse Using the sump and (optional) washout system Preparing the unit to return to route. Issued February 2018 Copyright 2018, Heil Environmental Landfill/Transfer Station/Recycle Center Procedures...
Page 121: Overview Of Landfill/Transfer Station/Recycle Center Procedures
OVERVIEW OF LANDFILL/TRANSFER NOTICE STATION/RECYCLE CENTER PROCEDURES Open the valves on the side of the tailgate to empty the sumps in a designated location prior to emptying the body. Use the following information as an overview of the steps to follow when you dump a load of refuse at the landfill.
Page 122: Raising The Tailgate (Continued) / Unloading Refuse
B. Raising the Tailgate (Continued) CAUTION 1. On the In-Cab Control Panel, PRESS the TAILGATE Do not drive the unit for an extended distance. The unit switch UP and HOLD while you PRESS the foot feed may become unstable and you may cause damage to the to maintain the engine speed between between 1200 tailgate cylinders.
Page 123: Unloading Refuse (Continued) / Clean And Inspect The Tailgate
C.Unloading Refuse (Continued) D.Clean and Inspect the Tailgate DANGER Always prop the tailgate when you leave it raised for maintenance, service or cleaning procedures. Any part of your body between the unit’s body and the tailgate while you prop the tailgate or when the tailgate is propped is dangerous.
Page 124: Lowering The Tailgate
E. Lowering the Tailgate F. Locking the Tailgate Lock the Tailgate with the in-cab controls. DANGER G. Clean and Inspect the Hopper and Packer Panel A tailgate in motion is dangerous. Serious injury or death 1. Put the unit in the Lock-Out/Tag-Out mode, turn the may occur if a person is struck by a moving tailgate or engine OFF and REMOVE the ignition keys.
Page 125: Locking The Tailgate / Preparing To Return To Route
NOTES: H. Remove Refuse from the Engine and Exhaust Areas IMPORTANT! Inspect unit for refuse on or about the engine or exhaust components. Remove all refuse to prevent a fire. I. Preparing to Return to Route See Driving to Pick-up Locations and make sure the unit is properly set up for travel.
Page 126 NOTES:...
Page 127 SECTION 10 END OF DAY PROCEDURES Issued February 2018 Copyright 2018, Heil Environmental End of Day Procedures...
Page 128: End Of Day Procedures
PREVIEW Read this section to learn about: Parking the Unit Washout System Final Inspection Report to Employer/Supervisor Ignition Keys Issued February 2018 Copyright 2018, Heil Environmental End of Day Procedures...
Page 129: End Of Day Procedures
7. Make sure all cylinders are in their retracted position. END OF DAY PROCEDURES 8. APPLY the parking brake. Parking the Unit 9. Put the transmission in neutral and turn the engine 1. Park the unit in the space designated by your OFF.
Page 130 NOTES:...
Page 131: Preventive Maintenance Chart
SECTION 11 PREVENTIVE MAINTENANCE CHART Issued February 2018 Copyright 2018, Heil Environmental Preventive Maintenance Chart...
Page 132: Body Preventive Maintenance Chart
BODY PREVENTIVE MAINTENANCE CHART Preventive maintenance must be performed to ensure the safe and reliable operation of your unit. Use the chart below as a guideline for when essential items should be checked and serviced. *HOURS OF OPERATION COMPONENT/SYSTEM 1000 2000 CHECK/SERVICE Hydraulic System...
Page 133 *HOURS OF OPERATION COMPONENT/SYSTEM 1000 2000 CHECK/SERVICE Operator Controls Front Mount Pump or Power Take-Off Check seals for leaks and operation. (PTO) Replace if necessary Check drive line for smooth operation. Replace as necessary. Check set screws for tightness. Tighten as necessary. Make sure keys are in place.
Page 134 NOTES:...
Page 135: Lubrication Guide
SECTION 12 LUBRICATION GUIDE Issued February 2018 Copyright 2018, Heil Environmental Lubrication Guide...
Page 136: Body Lubrication Guide
BODY LUBRICATION GUIDE For slide surfaces, use cloth or brush to coat. Lubricate moveable mechanical parts without fittings every 60 days with non- detergent engine oil. Follow the Lubrication Guide Decal on the unit and the image below. Issued February 2018 Copyright 2018, Heil Environmental Lubrication Guide...
Page 137 INDEX compacting the load controls customer care contact information accident cycle all hydraulic functions achieving payloads daily checklist before loading 105, 106 danger 21, 27 before operating the equipment decal placement 34, 35, 36, 37 before starting a route driving to pick-up locations beware of overhead obstructions dumping the load blade...
Page 138 INDEX lowering the tailgate harm hazard Heil website models hopper must hopper light toggle switch 69, 73 hydraulic oil tank notice 21, 27 ignition keys illuminate operator important safety precautions optional container lift controls in-cab control panel 65, 66 optional indicator lights incident optional outside controls 74, 75, 76...
Page 139 INDEX preparing the unit to check the hydraulic oil level Spanish decal images 47, 48, 49, 50, 51, 52, 53, 54, preparing to return to route standard indicator lights pressure washer precautions standard outside controls 68, 70, 71, 72 product nomenclature 15, 16, 17 standard toggle switches propping the tailgate...
Page 140 INDEX upper panel slide lever use of curb side drive use personal protective equipment warming up the hydraulic oil warning 21, 27 warranty claims and inquiries washout system when working on, in, or around the vehicle Issued February 2018 Copyright 2018, Heil Environmental Index...
Page 141 HEIL ENVIRONMENTAL INTERNATIONAL WARRANTY STATEMENT Heil Environmental Industries (“Heil”) warrants its solid waste collection equipment to be free from defects in material and workmanship under normal use for a period of six (6) months (1000 hours of operation) from the date of equipment In- Service or during the period of coverage offered by an extended warranty program, when proper service and maintenance as described in its Service Bulletins and Operation Manuals are performed.
Page 142 www.heil.com Customer Care: +1 866-ASK-HEIL (+1 866-275-4345) Heil Environmental 4301 Gault Avenue North Fort Payne, AL 35967-9984 Parts Central: +1 800-528-5308 Technical Service: +1 866-310-4345 TechSupport@DoverESG.com...

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