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WARNING IF INCORRECTLY USED, THIS EQUIPMENT CAN CAUSE SEVERE INJURY. THOSE WHO USE AND MAINTAIN THE EQUIPMENT SHOULD BE TRAINED IN ITS PROPER USE, WARNED OF ITS DANGERS, AND SHOULD READ AND FULLY UNDERSTAND THIS ENTIRE MANUAL BEFORE ATTEMPTING TO SET UP, OPERATE, ADJUST OR SERVICE THE EQUIPMENT. KEEP THIS MANUAL FOR FUTURE REFERENCE IMPORTANT SAFETY NOTICE Proper service and repair are important to the safe, reliable operation of the Marathon Equipment...
TC Tank Compactor TABLE OF CONTENTS General Information Introduction ......................................4 Preface ......................................5 Compactor Lock-Out/Tag-Out Instructions ......................................5 Hazard Symbols and Definitions ......................................8 Specifications ......................................9 Service/Parts Assistance ......................................10 Grease Lubrication Recommendation ......................................10 Recommended Oils ......................................10 Guards and Access Covers ......................................11 Warning Decals on the Unit ......................................11 Decal Care ......................................11...
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TC Tank Compactor TABLE OF CONTENTS Power Unit - Dry 10 HP - Parts List (MECO) ......................................56 Replacement Parts List ......................................56 Decal Parts List ......................................58 Decal Placement TC-220T ......................................59 Decal Placement TC-225T ......................................61 Decal Placement TC-300T ......................................63 Decal Images ......................................65 Decals Optional Loading Configurations ......................................67 ..................................
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TC Tank Compactor TC Tank Compactor TC-220T-HD, TC-225T-HD, TC-300T-HD, TC-220T-HD/HF, TC-225T-HD/HF, TC-300T-HD/HF OPERATION, SERVICE, AND INSTALLATION ISSUED FEBRUARY 2018 0017-TCT-0218 Printed in U.S.A. Issued February 2018 Copyright 2018, Marathon Equipment Company...
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TC Tank Compactor General Information SECTION 1 GENERAL INFORMATION Printed in U.S.A. Issued February 2018 Copyright 2018, Marathon Equipment Company General Information...
TC Tank Compactor General Information INTRODUCTION ® Thank you for purchasing a Marathon TC Tank Compactor! This product is designed to give you reliable service and superior performance for years to come. The purpose of this manual is to provide the owner and/or operators with the necessary information to properly install, operate, and maintain the machine.
TC Tank Compactor General Information PREFACE The following sections are a guide for maintenance and service of the Marathon Equipment Company unit. The sections cover preventive maintenance, adjustment, and troubleshooting hints. Before performing maintenance, check the work area carefully to find all the hazards present and make sure all necessary safeguards or safety devices are used to protect all persons and equipment involved.
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TC Tank Compactor General Information a. Shut down all power sources. b. Move the main disconnect lever to the OFF position. 6. Lockout the energy isolating device(s) with assigned individual lock(s). a. Padlock the disconnect lever with a keyed padlock and take the key with you. b.
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TC Tank Compactor General Information LOCK-OUT & TAG-OUT INSTRUCTIONS (CONTINUED) RESTORING SERVICE When the servicing or maintenance is completed and the compactor is ready to return to normal operating condition, the following steps shall be taken: 1. Check the compactor and the immediate area around the compactor to ensure that nonessential items have been removed and that the compactor components, guards and covers are operationally intact.
TC Tank Compactor General Information HAZARD SYMBOLS AND DEFINITIONS Listed below are the definitions for the various levels of hazards. It is important that the operators of this equipment and people who service units read and understand all warnings as they relate to this equipment operation. DANGER –...
TC Tank Compactor General Information SERVICE/PARTS ASSISTANCE Assistance in troubleshooting, repair and service is available by contacting the authorized Marathon Equipment Company Dealer in your area. Parts are available at your Marathon Equipment Company Dealer or through Marathon Equipment Company. Marathon Equipment Company personnel are trained to give prompt, professional assistance. ALWAYS give the machine serial number in all correspondence relating to the equipment.
TC Tank Compactor General Information GUARDS AND ACCESS COVERS Before operating or performing maintenance, check the work area carefully to find all the hazards present and make sure all guards and safety devices are in place to protect all persons and equipment involved. WARNING DO NOT operate without all guards and access covers in place.
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TC Tank Compactor General Information Spot clean the decal with Isopropyl Alcohol and a micro-fiber cloth (rag) If these methods do not work on a problem area, call a Marathon Equipment Company Dealer or Marathon Equipment Company Customer Support. Issued February 2018 Printed in U.S.A.
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TC Tank Compactor General Information DECAL CARE (CONTINUED) Printed in U.S.A. Issued February 2018 Copyright 2018, Marathon Equipment Company General Information...
TC Tank Compactor General Information HYDRAULIC SYMBOLS Issued February 2018 Printed in U.S.A. General Information Copyright 2018, Marathon Equipment Company...
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TC Tank Compactor General Information HYDRAULIC SYMBOLS (CONTINUED) Printed in U.S.A. Issued February 2018 Copyright 2018, Marathon Equipment Company General Information...
TC Tank Compactor General Information ELECTRICAL SYMBOLS Issued February 2018 Printed in U.S.A. General Information Copyright 2018, Marathon Equipment Company...
TC Tank Compactor Installation SECTION 2 INSTALLATION Printed in U.S.A. Issued February 2018 Copyright 2018, Marathon Equipment Company Installation...
TC Tank Compactor Installation CONTACT INFORMATION Technical Service and Warranty: 877-258-1105 Parts: 800-528-5308 For parts visit our eCommerce Marketplace at www.mecomerchant.com. If you do not have a user name and password, contact our Parts Department and they will assist with your registration. Normal Business Hours: Monday-Friday 8:00am - 5:00pm...
TC Tank Compactor Installation CONCRETE PAD REQUIREMENTS CAUTION Review this manual before making the installation. Study the job site and installation requirements carefully to be certain all necessary safeguards and or safety devices are provided to protect all personnel and equipment during the installation and as a completed system.
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TC Tank Compactor Installation CONCRETE PAD REQUIREMENTS (CONTINUED) Anchoring The compactor should be anchored to the concrete pad using (4) minimum 3/4" x 6" long anchor bolts. These bolts can be secured to concrete pad using "Porok" or special concrete anchors. It is best if these holes are drilled in the concrete after pre-locating the compactor in it's desired location.
TC Tank Compactor Installation STEEL INSTALLATION PROCEDURES Dock Installation If the appropriate accessories are ordered from Marathon Equipment Co., the compactor will be furnished with either a four-sided hopper or a three-sided hopper with a hinged gate. THESE ACCESSORIES SHOULD NOT BE ALTERED AS THEY ARE MANUFACTURED IN ACCORDANCE WITH THOSE STANDARDS WHICH PREVAIL AT THE TIME OF MANUFACTURE.
TC Tank Compactor Installation ELECTRICAL & HYDRAULIC INSTALLATION DANGER The motor control panel contains high voltage components. Only authorized service personnel should be allowed inside. See Lock-Out & Tag-Out Instructions in the Service section. A lockable fused disconnect switch (customer furnished) must be installed and be within sight of the compactor motor control panel location, not to exceed 50'0"...
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TC Tank Compactor Installation ELECTRICAL & HYDRAULIC INSTALLATION (CONTINUED) Push-button Control Panel If a remote operator station is furnished, it will be factory wired using sealtite. If it is necessary to disconnect it from the wires (to install the operator station inside a building), exercise care that these wires are reconnected as originally furnished.
TC Tank Compactor Installation THROUGH-THE-WALL POWER UNIT INSTALLATION If the remote power unit is to be mounted through-the-wall, the following list of material and diagram is the suggested method. List of Material Item # Description Hydraulic Hose, Hi-Pressure (sized to power unit*), 36” long Pipe, Schedule 80 (sized to power unit*), 36”...
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TC Tank Compactor Operation SECTION 3 OPERATION Printed in U.S.A. Issued February 2018 Copyright 2018, Marathon Equipment Company Operation...
TC Tank Compactor Operation CONTACT INFORMATION Technical Service and Warranty: 877-258-1105 Parts: 800-528-5308 For parts visit our eCommerce Marketplace at www.mecomerchant.com. If you do not have a user name and password, contact our Parts Department and they will assist with your registration. Normal Business Hours: Monday-Friday 8:00am - 5:00pm...
TC Tank Compactor Operation PRE-OPERATION INSTRUCTIONS Employers should allow only authorized and thoroughly trained personnel to operate this compactor. This compactor is equipped with a key operated locking system. Keys should be in possession of only authorized personnel. Turn off and remove the key after use. DANGER ONLY TRAINED AND AUTHORIZED PERSONNEL SHOULD BE ALLOWED INSIDE PANEL BOX.
TC Tank Compactor Operation Control Description 1. MANUAL - OFF - AUTOMATIC SWITCH - (Optional Equipment - not included on standard models) this switch controls the compactor operation mode, manual or automatic (automatic is photocell mode). 2. KEYED START SWITCH - This switch requires a key for operation. Insert the key and turn clockwise to the START position.
TC Tank Compactor Operation OPERATING INSTRUCTIONS - STANDARD MODELS 1. First, place the material to be discarded into the compactor. NOTICE If you are loading the compactor through a door or gate, close it before starting the compactor. Refer to Decals - to determine how your compactor is configured.
TC Tank Compactor Operation CONTROL PANEL - MODELS WITH PHOTOELECTRIC CYCLE CONTROL Control Description 1. MANUAL-OFF AUTOMATIC SHUTDOWN - This switch controls the compactor operation mode, manual or automatic (automatic is photocell mode). 2. KEYED START SWITCH - This switch requires a key for operation. Insert the key and turn clockwise to the START position.
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TC Tank Compactor Operation CONTROL PANEL - MODELS WITH PHOTOELECTRIC CYCLE CONTROL (CONTINUED) 5. ADVANCE WARNING / CONTAINER FULL LIGHT - When the light starts flashing (ADVANCE WARNING), then 200 PSI is left before the pressure switch is activated to shut the unit off and container is full (unit will run when light flashes).
TC Tank Compactor Operation OPERATING INSTRUCTIONS - MODELS WITH PHOTOELECTRIC CYCLE CONTROL NOTICE This compactor features an ANSI Z245.21-5.12.1 compliant start-up alarm that is both audible and visible during the activation of the AUTOMATIC mode. Operating Instructions (Automatic Mode) 1. Place the material to be discarded into the compactor. 2.
TC Tank Compactor Operation OPTIONAL CONTROLS 1. SUSTAINED MANUAL PRESSURE CONTROL BUTTON (Hold-To-Run, Release-To-Stop) this option requires the compactor operator to remain at the push button station while the compactor is in use. Actuation requires depressing the "Hold-To-Run" and "Start" buttons. After the unit has started, the "Start" button is released. If the "Hold-To-Run" button is released, the unit will stop instantly.
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TC Tank Compactor Service CONTACT INFORMATION Technical Service and Warranty: 877-258-1105 Parts: 800-528-5308 For parts visit our eCommerce Marketplace at www.mecomerchant.com. If you do not have a user name and password, contact our Parts Department and they will assist with your registration. Normal Business Hours: Monday-Friday 8:00am - 5:00pm...
TC Tank Compactor Service LOCK-OUT & TAG-OUT INSTRUCTIONS DANGER Before entering any part of the compactor, be sure that all sources of energy have been shut off, all potential hazards have been eliminated, and the compactor is locked-out and tagged-out in accordance with OSHA and ANSI requirements. The specific Lock-Out and Tag-Out instructions may vary from company to company (i.e.
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TC Tank Compactor Service LOCK-OUT & TAG-OUT INSTRUCTIONS (CONTINUED) RESTORING SERVICE When the servicing or maintenance is completed and the compactor is ready to return to normal operating condition, the following steps shall be taken: 1. Check the compactor and the immediate area around the compactor to ensure that nonessential items have been removed and that the compactor components, guards and covers are operationally intact.
TC Tank Compactor Service PERIODIC MAINTENANCE WARNING Ram speed accelerates as ram retracts. Never enter any part of the self-contained compactor/container until the unit has been Locked-Out and Tagged-Out. Monthly 1. Check external hoses for chafing, rubbing, or other deterioration and damage. 2.
TC Tank Compactor Service MAINTENANCE SCHEDULE FORM Make copies of below table to record your maintenance on equipment. MAINTENANCE SCHEDULE Monthly CHECK EXTERNAL CHECK UNSAFE CHECK OIL CLEAN/ LUBRICATE RAM CHECK GUIDES HOSES CONDITIONS LEVEL WASH OUT GUIDE TRACKS SHOES DEBRIS June July...
TC Tank Compactor Service PRESSURE SETTING INSTRUCTIONS When the hydraulic cylinders used in the compactor are fully extended or retracted, they bypass internally. This prevents the hydraulic system from reaching relief pressure under normal conditions. Follow the recommendations below for proper pressure setting.
TC Tank Compactor Service PRINCIPLES OF OPERATION Standard System Operating Characteristics, 10 Hp & 15 Hp The system uses special cylinders to move the ram and two timers to control the operation of the ram. When the hydraulic cylinders used in the Trash Commander “TANK” compactors are fully extended or retracted, they bypass internally. This prevents for the hydraulic system from reaching relief pressure under normal conditions.
TC Tank Compactor Service FUSES AND CIRCUIT BREAKERS Three Phase MOTOR SIZE FULL LOAD DUAL ELEMENT CIRCUIT SERVICE FUSE BREAKER DISCONNECT MAX.SIZE MAX.SIZE AMP. 3 HP 5 HP 13.1 11.5 10 HP 27.5 25.6 12.8 11.4 15 HP 47.3 45.0 22.5 18.3 20 HP...
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TC Tank Compactor Service WIRE SIZES Three Phase THW Copper 75°C (165°F) LENGTH MOTOR SIZE VOLTAGE TO 100' TO 200' TO 300' 3 HP 5 HP 10 HP 15 HP 20 HP 30 HP Single Phase 3/4 HP 3 HP 5 HP 10 HP Issued February 2018...
TC Tank Compactor Service PLC MAINTENANCE - LAYOUT & DESCRIPTION REFERENCE DESCRIPTION Retractable mounting feet Screw terminal block for the power supply LCD, 4 lines, 18 characters Screw terminal block for inputs Screw terminal block for discrete input Connector for backup memory or PC connection cable Shift key Selection and validation key (Menu / Ok) Relay output screw terminal block...
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TC Tank Compactor Service PLC MAINTENANCE - LAYOUT & DESCRIPTION (CONTINUED) MULTICYCLE COUNTER SELECTION STEPS DIRECTIONS Press the Menu Button Press Arrow Down Button to select PARAMETER (flashing) Press Menu/Ok Button Press Arrow Up Button until CC1 is flashing Press Arrow Left Button until P=0001 is (flashing) Press Arrow Down or Arrow Up to select cycle count Press Menu/Ok Button Press Menu/Ok Button with YES to Confirm Changes...
TC Tank Compactor Service TROUBLESHOOTING CHART PROBLEM CAUSE SOLUTION 1. No electrical power to 1a. Turn on main disconnect. UNIT WILL NOT START unit 1b. Replace fuses/reset breakers 2. No electrical power to 2a. Check primary and secondary sides of transformer control circuit 2b.
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TC Tank Compactor Service TROUBLESHOOTING CHART PROBLEM CAUSE SOLUTION pipe replace strainer 2. Defective bearing 2a. Replace pump 3. Air leak at pump intake 3a. Tighten joints as required. pipe joints 1. Seal worn or damaged 1a. Replace seals or pump. PUMP SHAFT SEAL LEAKING 1.
TC Tank Compactor Replacement Parts SECTION 5 REPLACEMENT PARTS Printed in U.S.A. Issued February 2018 Copyright 2018, Marathon Equipment Company Replacement Parts...
TC Tank Compactor Replacement Parts CONTACT INFORMATION Technical Service and Warranty: 877-258-1105 Parts: 800-528-5308 For parts visit our eCommerce Marketplace at www.mecomerchant.com. If you do not have a user name and password, contact our Parts Department and they will assist with your registration. Normal Business Hours: Monday-Friday 8:00am - 5:00pm...
TC Tank Compactor Replacement Parts TYPICAL PANEL BOX CONFIGURATION The diagram below represents a typical panel box configuration for the Trash Commander compactors. The panel box on your compactor may differ depending on the model and/or optional equipment/controls. Refer to the chart below to identify components.
TC Tank Compactor Replacement Parts POWER UNIT - DRY 10 HP (MECO) Printed in U.S.A. Issued February 2018 Copyright 2018, Marathon Equipment Company Replacement Parts...
TC Tank Compactor Replacement Parts POWER UNIT - DRY 10 HP - PARTS LIST (MECO) Match reference numbers with the drawing on the previous page. To order replacement parts call our parts department at 800-528-5308. REF # PART # DESCRIPTION 02-0044 ELL 3/4 NPTM X 3/4 NPTF 90 02-0050...
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TC Tank Compactor Replacement Parts REPLACEMENT PARTS LIST (CONTINUED) Front Load (FF, RF, SF) Front Load FF PART # DESCRIPTION Rear Load (FF & RF) Hydraulic 02-0197 FILLER/BREATHER CAP 02-0250 STRAINER SUCTION 100 MESH, 3/8” PORT 02-0354 PUMP, 3GPM (USED ON 3 HP, 3 PH) 02-0297 VALVE SOLENOID OP, HYDRAULIC D01 29222...
TC Tank Compactor Replacement Parts DECALS Warning Decal Requirements When your compactor leaves the factory, several WARNING DECALS are installed for your protection. These labels are subject to wear and abuse due to the nature of operation. The FOLLOWING DECALS MUST BE MAINTAINED. Additional decals may be purchased through your distributor or from Marathon Equipment Company by calling the parts department at 800-528-5308.
TC Tank Compactor Replacement Parts DECAL PLACEMENT FOR TC-220T Illustration Page 1 of 2 Printed in U.S.A. Issued February 2018 Copyright 2018, Marathon Equipment Company Replacement Parts...
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TC Tank Compactor Replacement Parts DECALS PLACEMENT FOR TC-220T (CONTINUED) Illustration Page 2 of 2 Issued February 2018 Printed in U.S.A. Replacement Parts Copyright 2018, Marathon Equipment Company...
TC Tank Compactor Replacement Parts DECAL PLACEMENT FOR TC-225T Illustration Page 1 of 2 Printed in U.S.A. Issued February 2018 Copyright 2018, Marathon Equipment Company Replacement Parts...
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TC Tank Compactor Replacement Parts DECALS PLACEMENT FOR TC-225T (CONTINUED) Illustration Page 2 of 2 Issued February 2018 Printed in U.S.A. Replacement Parts Copyright 2018, Marathon Equipment Company...
TC Tank Compactor Replacement Parts DECAL PLACEMENT FOR TC-300T Illustration Page 1 of 2 Printed in U.S.A. Issued February 2018 Copyright 2018, Marathon Equipment Company Replacement Parts...
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TC Tank Compactor Replacement Parts DECALS PLACEMENT FOR TC-300T (CONTINUED) Illustration Page 2 of 2 Issued February 2018 Printed in U.S.A. Replacement Parts Copyright 2018, Marathon Equipment Company...
TC Tank Compactor Replacement Parts DECALS - OPTIONAL LOADING CONFIGURATIONS Printed in U.S.A. Issued February 2018 Copyright 2018, Marathon Equipment Company Replacement Parts...
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TC Tank Compactor INDEX automatic mode maintenance schedule form circuit breakers operating instructions - models with photoelectric cycle control concrete pad requirements operating instructions - standard models contact information 18, 26, 36, 52 optional controls control panel - models with photoelectric cycle control cylinder removal instructions periodic maintenance plc maintenance - layout &...
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www.marathonequipment.com Customer Care: 800-633-8974 Parts Central: 800-528-5308 www.mecomerchant.com Technical Service and W arranty: 877-258-1105 Customer Support: Marathon Equipment Company P.O. Box 1798 Vernon, AL 35592-1798...
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