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Exaco Janssens ROYAL ORANGERIE HELIOS T Assembly Instructions Manual

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Royal Orangerie
ASSEMBLY INSTRUCTIONS
Assembly Videos can
be found by scanning
the code to the left
smartphone.
Or find the link to our YouTube page at
www.exaco.com. Go to the Victorian
Greenhouse Playlist for all videos.
with your
(HELIOS/EOS T-model)
Note: This is an all-inclusive manual.
It shows optional accessories and customizations that may not
apply to your greenhouse. Direct any questions to Exaco.
1
Janssens Version 2023.2
Exaco Edits 07.5.23
www.exaco.com
877-760-8500

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  • Page 1 Or find the link to our YouTube page at Note: This is an all-inclusive manual. www.exaco.com. Go to the Victorian It shows optional accessories and customizations that may not Greenhouse Playlist for all videos. apply to your greenhouse. Direct any questions to Exaco.
  • Page 2 Table of Contents Introduction & General Information……………………………………………………...…….……5-14 Basic Assembly Order of Greenhouse…………………………………………………………5 Required Tools……………………………………………………………………………………6 Safety Considerations……………………………………………………………………………6 Helpful Suggestions……………………………………………………………………………...6 Standard Royal Orangerie Diagram………..………………………………………..…………7 Doors and Door Optional Upgrades……………………………………………..…….…...…..8 Windows and Window Options…………………………………………...…...……………..8-9 Optional Accessories and Upgrades……………………………………………………….9-10 Placement of Greenhouse……………………………………………………………….…….10 Foundation and Anchoring………………………………………………………...……….10-11 Greenhouse Floor…………………………………………………………………………...….11 Water and Electricity…………………………………………………………………...……….11 Ventilation and Cooling………………………………………………………………….……..12...
  • Page 3 Door Assembly and Installation……………………………………………………………….……49-74 Standard Kit Sliding Door Assembly and Information………………………………..49-54 UPGRADE: Sliding Door on a Wall with Drop Door Kit………….………………………..…55 UPGRADE OPTION: Sliding Door Low Threshold Installation…………………………56-60 UPGRADE OPTION: Hinged Door Installation………..…………………………………61-73 UPGRADE OPTION: Door Fly Screen……………………………………………………….74 Window and Vents…………………………………………………………………………………..75-87 Roof Window/Vent Assembly/Installation……………………………………………....75 Roof Vent Openers………………………………………………………………………..76-78 UPGRADE OPTION: Roof Vent Fly Screen…………………………………………………79...
  • Page 4 Customer Service or Assembly Questions? Give us a call: 1-877-760-8500 customerservice@exaco.com www.EXACO.com Please watch our animated assembly videos on our Exaco YouTube Channel. Find the link at www.exaco.com Scan the code below:...
  • Page 5 Thank you for purchasing a Janssens’ Royal Victorian Greenhouse, imported and distributed in North America by Exaco in Austin, TX. Exaco will provide all the North American based customer support for you greenhouse. Please feel free to reach to Exaco customer service with any questions you may have during assembly! Questions? Need Assembly Support? Please call Exaco at 877-760-8500 or email customerservice@exaco.com.
  • Page 6 Important! Please follow glazing removal instructions on the pallet for steps to safely remove glass panes from the pallet. Contact Exaco if you have not seen these steps! o Tempered glass is surprisingly strong. The corners are the most vulnerable – please be aware of the corners when handling and installing glass.
  • Page 7 (impact driver is preferred) to a low setting and hand tighten the screw at the end to avoid snapping the screw head. Please thoroughly read the email that was sent to you from Exaco customer service for additional addendums to the manual and other important information.
  • Page 8 Royal Victorian doors may be placed in any bay, but the double sliding doors make the most sense for this model in one of the gable ends. Exceptions apply for corner placement, please call Exaco to discuss if you are considering an alternate placement. Upgrades to additional single or double sliding doors and/or hinged doors are available.
  • Page 9 ○ Manual Spindle openers - a high-quality stainless steel threaded rod to securely crank the window to desired open position with use of a removable long handle. These are heavy-duty and will hold up well to strong winds if needed. ○...
  • Page 10 ○ Door Fly Screen - Slides along the INSIDE of the greenhouse so as not to interfere with the existing doors. May be used with sliding or hinged door (not compatible with hinged door auto closers). Not compatible with greenhouses placed on a wall. ●...
  • Page 11 They are Texas stamped. We may be able to obtain other state stamped documents, however if you need them specific to your state, we do not cover this expense. Please contact Exaco if structural documents are needed. Flooring The greenhouse does not include flooring material, allowing it to be customized to your needs and use.
  • Page 12 The irrigation/misting system (included with Royal Victorians) may be directly plumbed or attached to a hose with a hose clamp (available at garden stores). The hookup end of the irrigation pipe will be at one of the gable ends, near the ridge. It is helpful to purchase a hose timer so watering can be automated.
  • Page 13 (late spring/early fall). It has been done, but you will need to make customized adjustments such as extra sealing, climate control, window tinting and heating. Indoor/outdoor furnishings are strongly recommended. Exaco will not be held responsible for any damages.
  • Page 14 ○ Replacement Glass - if you need to replace a piece of broken glass, please refer to the glass spec sheet in this manual. Replacement panes of 3/16” standard tempered safety glass should be ordered from a local glass shop. Exaco will not ship large pieces of glass, locally ordered replacement panes of standard tempered safety glass will match the original panes.
  • Page 15 Standard Royal Orangerie Please call Exaco for measurements if you have a custom greenhouse. Notes: Do not set anchors in concrete until the entire greenhouse frame is complete, level  and square. You will need some play to attach the uprights.
  • Page 16 Royal Orangerie on a Stem Wall HELIOS T MUR + EOS T MUR 829mm 3.098mm = 1+2+3 829mm 3.098mm = 4+5 829mm 200 | 400 600 | 1.025 All dimensions are external dimensions of the aluminum profiles...
  • Page 19 Key to Profile (Extrusion) Placement PRO1456 Roof Glazing Bar PRO6760 Ridge Beam PRO6918 Roof Endbar PRO41942 Valley Beam PRO20227 Gutter PRO6578 Corner Posts Vertical Ø 19 Support Brace Glazing Beam PRO1456 Wind Brace PRO20229 Horizontal Gable Bar Corner Post for T-Shape PRO40633 Corner Anchors PRO6120...
  • Page 20 ;ilanssens _Jl, alusystems.be ...rJ PR06120 PR01454 � PR01449 PR042142 PR06964 � Fundering Tussenregel Glaslat var.hoek Aanslag draaideur Stolp dub.ddeur Foundation profile Hor.gable prof. Orangerie Variable glazing bar Siding turning door Middel.dub. turn.door PR037358 � PR06760 PR01450 PR07615 PR06965 � 2-----[ Fundering op muurtjes Nok Helios Scharnier var.hoek...
  • Page 21 72.83 72.83 28.74 27.4 16.3 16.2 28.74 28.74 32.5 28.74 28.74 34.84 35.25 31.37 28.74...
  • Page 22 IMPORTANT! M6x12 Before attaching, insert 3 M6x12 bolts as shown for the sliding door guide Suggestion: If installed on a concrete Note: When assembling the foundation in this foundation you may cut PRO210 flush with step, only hand-tighten the nuts. The corners may M6x50 the bottom of PRO6120.
  • Page 23 M6x12 M6x25 M6x25 Add bolts for You may need to loosen the nuts holding your anchor corner brackets to allow some spandrels/deco "play" in the corner to slide the corner post (PRO6578) onto the bolt heads. It is helpful scrolls to have a second person holding the bolts in line with a needle nose pliers while a second person slides the corner profile into place.
  • Page 24 M6x12...
  • Page 25 M6x12 M6x12 M6x12 M6x12 M6x12 M6x12...
  • Page 26 M6x12 M6x25 Add bolts for spandrels/deco scrolls (in spandrel pkg)- see page for clarification (use table of contents)
  • Page 27 NOTE! Before securing vertical profiles, insert bolts for: Louvered Window Optional Top Shelf Optional Seed Tray M6x12...
  • Page 28 M6x12 M6x12...
  • Page 29 Note: Insert bolts to connect short uprights to the PRO6918. You will need as many M6x12 bolts as you have uprights.
  • Page 31 M6x12 Add bolts to channel for diagonal roof supports...
  • Page 32 M6x12...
  • Page 33 Insert bolts into rafter to attach them to gutter profile (PRO20227) and ridge beam (PRO6760) M6x12 M6x12 M6x12 M6x25 M6x12 Add additional bolts for M6x25 spandrels/deco scrolls. Find hardware in spandrel bag.
  • Page 34 Optional: For additional support in heavy snow areas, you may add a stainless self- tapping screw (not included) next to the bolt where the ratfer meets the ridge beam and gutter...
  • Page 35 The diagonal support is about 40 1/2"long regardless of what model you have. Yours may attach in either of these manners OPTION...
  • Page 36 M6x12 M6x12...
  • Page 37 Installing Spandrels/Deco Scroll Supports PUSH 10MM 2 FIX Very Important: Push the ridge beam up at least 10mm (1/2 ") before tightening the spandrel/scroll support bolts to reduce roof sag.

  • Page 38: Top View

    Important! If your wind braces don't fit where they should, your greenhouse is not square/level. Please go back to ensure your structure is square! TOPVIEW...
  • Page 39 TOPVIEW EXTRA FIXING / EXTRA BEFESTIGUNG ATTACH EXTRA...
  • Page 40 OPTIONAL ! Note: Attach the elbow to the greenhouse the elbow and then a small hole in the frame of the greenhouse for the screw to thread base. First, drill a small hole in the back of the elbow and then a small hole in the frame of the greenhouse for the...
  • Page 41 Crossbar for framing roof vent opening will M6x12 be found in each Roof Window bag/package. Roof vents may be installed in any bay. They may not be placed side by side.
  • Page 42 You are now ready to install your glazing. If you have polycarbonate glazing, please refer to next page for specific prep regarding the polycarbonate panels - you will not use the crescent shaped gasket (E400330) with your polycarbonate panels. Tips for installing your glazing (more detailed steps/diagrams follow - this is an overview): Use the provided glass suction cup - it helps a lot! Wait until the end to install your roof vents - it will be easier to pop through...
  • Page 43 10mm GLASS POLYCARBONATE Find your Glass Holders in ZAK_H (with your gutter pieces and other hardware) Glazing supports slide onto the gutter profile, space them 100mm or 4 inches from each roof profile.)
  • Page 44 Glazing shim installation: Install the glass To install gasket, roll panels then fix the it back on itself as shims to either side shown. This exposes of the glass with a the inner flange that dab of silicon. Then is pushed into the install the rubber channel.
  • Page 46 PRO6918 It helps to use a tool E400330 to push the gasket up under the eaves. Note that it inserts under the SECOND flange further up. Crescent seal is only installed in the eaves and roof. Not along PRO20229 PRO20227 side walls.
  • Page 47 To install heavy gasket, it is easiest to roll it back on itself as shown. This exposes the inner flange that is pushed into the channel. It is easier to insert when warm and pliable. Install the roof glazing pane by pane inserting gaskets after each.
  • Page 48 ACCESSORIES This section contains many of the optional accessories. You will have some, but likely not all, items seen in this section. IMPORTANT: Find Janssens Accessory installation video on our site here: https://www.exaco.com/greenhouse-victorian.php It will be immensely helpful!
  • Page 49 Sliding Door (Standard for most models). VI36 and 46 come with a double sliding door. Additional doors may be added to your greenhouse. Note: Rollers may be adjusted front to M 4,8 x 32mm back to hold door closer to greenhouse frame.

  • Page 50: Sliding Door

    Sliding Door: Sliding door/s may be attached in any bay (with exceptions to corner placement) IMPORTANT for Double Sliding Door Opening!! Cut one PRO7545 in half. Place long PRO7545 in center (to support double opening) and the half PRO7545 on either side.
  • Page 51 OPTION: Double Sliding Door As needed, use washer underneath door hanger to level the door/s . If you have a double sliding door, you will have a long L bracket that will attach to close any gap between the two doors. SD_3...
  • Page 52 Slide door rollers into top door hanger (PRO7546 or PRO7876) and slide a stopper on either side. Determine how far the door should slide, then tighten the screw on the bottom of the stopper to secure. Finish with STOP door hanger caps. STOP M16x14 Attach bottom door guide (PRO39796) to your foundation frame...
  • Page 53 Sliding Door Lock (w/o low threshold kit) Ø 10 Install lock at bottom of a: - single sliding door (View from outside at bottom of door) -first door of double sliding doors -both of your double sliding doors 4,2 x 19 4,2 x 19 SD_5...
  • Page 54 (View from inside at top of door) Double Sliding Door Lock (w/o low threshold kit) Ø 10 If you have a double sliding door, you may install one lock on the inside of your greenhouse as shown 4,2 x 19 4,2 x 19 SD_6...
  • Page 55 SD_MUR OPTION: Greenhouse on a stem/knee wall KSD_70 Cut foundation KSD_144 frame 17mm from bolt hole Double sliding door Single sliding door opening should be opening should be 1441mm 703mm Cut foundation frame 17mm from bolt hole (hardware not included) SD MUR_1...
  • Page 56 OPTIONAL UPGRADE: Fall 2022 Low Threshold for Sliding Door/s Cut foundation KSD_70 KSD_144 frame 17mm from bolt hole Single sliding door opening Double sliding door opening should be 703mm should be 1441mm Cut foundation frame 17mm from bolt hole KSD_1...
  • Page 57 OPTIONAL UPGRADE: Fall 2022 - Low Threshold for Sliding Door/s KSD_2...
  • Page 58 Optional Upgrade: Lock (cross section view installation with Low Threshold from above) KSD_70 4,2 x 19 4,2 x 19 KSD_3...
  • Page 59 Optional Upgrade: Lock installation with Low Threshold Kit (Double Sliding Door - installed KSD_144 on the inside on one door) (Cross section view from above) Ø 10 KSD_4...
  • Page 60 Optional Upgrade: Lock installation with Low Threshold Kit (Double Sliding Door - installed KSD_144 on the exterior for other door) (Cross section view from above) 4,2 x 19 4,2 x 19 KSD_5...

  • Page 61: Optional Upgrade

    OPTIONAL UPGRADE: Hinged Door IMPORTANT: Find Janssens Accessory installation video on our site here: https://www.exaco.com/greenhouse-victorian.php HD 1...
  • Page 62 item L 40X40 4 pc 36 mm PRO6280 2 pc 703 mm PRO6280 2 pc 1.441 mm PRO6280 2 pc 1.930 mm 4,2 x 13 8 pc Note: Depending on your installation, you may need to use a grinder on the screw heads on the vertical sides if they interfere with installation.
  • Page 63 Double Hinged door will need opening of 1441mm, 17mm from bolt holes on foundation frame. (Single door shown, double door jamb installation will be identical) (view from top) HD 3...
  • Page 64 Single hinged door (view from top) HD 4...
  • Page 65 OPTION: Double Hinged Door The piece shown in red to the left has 4 holes on one side and 6 holes on the other. The side with 4 holes is the one that attaches to the door. There are holes in the attaching piece, but not in the door itself, you will need...
  • Page 66 Step 4: Slide face plates onto door handles and snap in place. Note: do not overtighten the screws on the latch plate. Only tighten until straight and flush. IMPORTANT: Find Janssens Accessory installation video on our site here: https:// www.exaco.com/greenhouse-victorian.php HD 6...
  • Page 67 Insert lock cartridge and secure with screw. Attach latch catch plate to second door. Note: do not overtighten the screws on the latch plate. Only tighten until straight and flush. HD 7...
  • Page 68 For the next step, we recommend placing the door flat until glass is installed. NOTE: the horizontal glazing strips shown in red above may be slightly long. Please HD 8 measure and trim to fit your door usnig a hacksaw, hand file, angle grinder or similar tool.
  • Page 69 Affix bottom trim plate - for double doors see next page. HD 9...
  • Page 70 This page only applies to double hinged doors. HD10...
  • Page 71 If using the bottom pin lock, you will need to trim the finishing plate in the middle as shown. HD11...

  • Page 72: Hinge Adjustment

    HINGE ADJUSTMENT (Left to Right) HD12...
  • Page 73 HINGE HINGE ADJUSTMENT ADJUSTMENT (Up) (Front/Back) ±0,5 ±0,5 HD13...
  • Page 74 Optional Upgrade: Door Fly Screen Notes about Fly Screen Door: This slides along the interior of the greenhouse, and will not be compatible with greenhouses on a stem wall. May be used with sliding or hinged doors. 4,5 X 50 4,5 X 50 4,5 X 50 4,5 X 50...
  • Page 75 PRO7609...
  • Page 80 Louvre Window - All Standard Royal models include one louvred window Note: All louvered window are black (even with green models) Numbers below refer to steps in the following pages ____ Insert a washer between black louvre frame and the greenhouse profile at all four bolt...
  • Page 81 Louvred window may be installed on sidewall (under gutter profile (PRO20227)) or on gable end (under horizontal gable profile (PRO20229)). Both are shown to the left and below.
  • Page 82 Insert a washer (not included) between black louvre frame and the greenhouse profile at all four bolt locations. Pinch louvre clamps together to hold glass. We recommend using a few dabs of silicone where the glass meets the clamps to hold the glass more securely.
  • Page 83 Louver Window Cover During cold weather, the louvered window may get drafty. Your kit includes as lexan cover to seal the louvers during this time. To install the Lexan panel: • Unscrew the piston from your auto opener • Go outside the greenhouse and pull back the heavy duty rubber gaskets that hold in the panes of glass to the left, right, and bottom of the louvered window (see picture to the right)
  • Page 84 OPTIONAL UPGRADE: Louvered Window Fly Screen Installed on exterior of the greenhouse...
  • Page 85 PRO7609...
  • Page 93 INSTALLING AN EXHAUST FAN IN A VICTORIAN GREENHOUSE The exhaust fan in a Victorian Greenhouse should be installed up high in one of the gable ends of the greenhouse. If you happen to have polycarbonate walls on your Victorian, you may cut an opening in the polycarbonate to accommodate the fan.
  • Page 94 OPTIONAL ACCESSORY: ROYAL ORANGERIE SHADECLOTH Inserting the curlicue hooks into the curtain: The curlicue hooks that insert into the curtain will go in every 6 loop in the white ribbon– look at the picture diagram to ensure you are inserting them in the correct direction so the curtain hangs well. Your curtains will have one looped ribbon running across the center (for the ridge) and 3 white looped ribbons on either side.
  • Page 97 Notes:...
  • Page 98 Notes:...
  • Page 99 Notes:...
  • Page 100 Toll free: 1-877-760-8500 customerservice@exaco.com Exaco Trading www.EXACO.com Please watch our animated assembly video on our Exaco Trading Co YouTube Channel. Find the link at www.exaco.com Janssens NV Mechelsesteenweg 388, B-2500 Lier Belgium (T) +32 15 30 67 80 (W) www.janssens-alusystems.be (E) info@janssens- alusystems.be...

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