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Exaco Janssens MODERN Assembly Instructions Manual

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MODERN
M a n
u a l
M a n
u a l
Assembly Instructions
Version 2023_3
Exaco Edits: 11-1-23

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Summary of Contents for Exaco Janssens MODERN

  • Page 1 MODERN M a n u a l M a n u a l Assembly Instructions Version 2023_3 Exaco Edits: 11-1-23...
  • Page 2 Table of Contents Introduction & General Information……………………………………………………...…….……1-10 Basic Assembly Order of Greenhouse………………………………………………………1-2 Required Tools……………………………………………………………………………………2 Safety Considerations……………………………………………………………………………2 Helpful Suggestions……………………………………………………………………………...2 Greenhouse Version Layouts and Diagrams………………………………………..………3-4 Doors and Door Optional Upgrades……………………………………………….…...…..5 Windows and Window Options…………………………………………...…...…………..5 Optional Accessories and Upgrades……………………………………………….……..6 Placement of Greenhouse……………………………………………………………….……...7 Foundation and Anchoring………………………………………………………...………..7-8 Greenhouse Floor…………………………………………………………………………...…...8 Water and Electricity…………………………………………………………………...………8-9 Ventilation and Cooling………………………………………………………………….…….8-9...
  • Page 3 Installing the Glazing………………………………………………………………………………...37-40 Important Glazing Installation ………………….………………………………….……..……37 Polycarbonate Glazing Procedures………………………………………………...…………38 Glazing and Gasket Installation……………………………………………………………39-40 Door Assembly and Installation……………………………………………………………….……42-66 Standard Kit Hinged Door Assembly and Information………………………………..42-54 UPGRADE OPTION: Sliding Door Low Threshold Installation…………………………55-59 UPGRADE OPTION: Sliding Door Installation………..…………………………………60-65 UPGRADE OPTION: Door Fly Screen……………………………………………………….66 Window and Vents…………………………………………………………………………………..67-79 Roof Window/Vent Assembly/Installation……………………………………………....67 Roof Vent Openers………………………………………………………………………..68-70...
  • Page 4 Thank you for purchasing a Janssens’ Modern Greenhouse, imported and distributed in North America by Exaco in Austin, TX. Exaco will provide all the North American based customer support for you greenhouse. Please feel free to reach to Exaco customer service with any questions you may have during assembly! Questions? Need Assembly Support? Please call Exaco at 877-760-8500 or email customerservice@exaco.com.
  • Page 5 Important! Please follow glazing removal instructions on the pallet for steps to safely remove glass panes from the pallet. Contact Exaco if you have not seen these steps! o Tempered glass is surprisingly strong. The corners are the most vulnerable – please be aware of the corners when handling and installing glass.
  • Page 6 (impact driver is preferred) to a low setting and hand tighten the screw at the end to avoid snapping the screw head. Please thoroughly read the email that was sent to you from Exaco customer service for additional addendums to the manual and other important information.
  • Page 7 M34 (10’2” x 15’) - Foundation frame/base, double hinged doors, two roof vents (1 automatic opener, 1 spindle opener), two louvered window (with optional auto opener and winter cover), two "push-out" side windows, gutters and downspouts. VI 36 (10’2” x 19’10”) - Foundation frame/base, double hinged doors, two roof vents (1 automatic opener, 1 spindle opener), two louvered window (with optional auto opener and winter cover), two "push-out"...
  • Page 8 Exceptions apply for corner placement, please call Exaco to discuss if you are considering this placement. Upgrades to additional single or double sliding/hinged doors are available.
  • Page 9 Optional Accessories There are a variety of optional accessories available, some of which are listed below. Some retailers may bundle a shadecloth/shelves with their greenhouse kits. ● Shelves ○ Seed tray/Seedbed - in Modern greenhouses, the seed tray installs along the longest side of the greenhouse at your preferred height.
  • Page 10 Placement of the Greenhouse The placement of the greenhouse varies by intended usage, climate, location, and space available. There is a wealth of information to be found online on this subject, here are some considerations: ● Will your greenhouse be in full sun or get afternoon shade? Glass greenhouses do what they are intended to do - heat up quickly on sunny days.
  • Page 11 Please contact Exaco if structural documents are needed. Flooring The greenhouse does not include flooring material, allowing it to be customized to your needs and use.
  • Page 12 (late spring/early fall). It has been done, but you will need to make customized adjustments such as extra sealing, climate control, window tinting and heating. Indoor/outdoor furnishings are strongly recommended. Exaco will not be held responsible for any damages.
  • Page 13 ○ Replacement Glass - if you need to replace a piece of broken glass, please refer to the glass spec sheet in this manual. Replacement panes of 3/16” standard tempered safety glass should be ordered from a local glass shop. Exaco will not ship large pieces of glass, locally ordered replacement panes of standard tempered safety glass will match the original panes.
  • Page 14 " MODERN " IMPORTANT! Do NOT 2 5/16" Important notes for preparing your site: -Do not set anchors in concrete until the entire greenhouse frame is complete, level, and square. You will need some play to attach the uprights. -It is recommended to build your foundation down to the frost line in your area. Consult with a local contractor for recommendations -Greenhouse base frame is 2.25"...
  • Page 15 Example Only Diagrams for your model may have greater/ fewer panes You will need a platform to install the 11' long roof panes of glass. This will require (2) people to help ensure safety.
  • Page 16 Hinged door extension installation - View from inside Greenhouse Can be installed on long or short gable end of greenhouse (see door considerations for Vl36/Vl46 at front of manual) Glass for header must be ordered locally due to custom wall height ( DOU 3/16"...
  • Page 17 Sliding door extension installation Can be installed on long or short gable end of greenhouse (Single) b I e) Glass for header must be ordered locally due to custom wall height 3/16" thick tempered safety glass 28 3/4" wide -height determined by wall 75 1/4"...
  • Page 18 Glass for the Modern Greenhouses Glass for the Modern Greenhouses Glass for the Modern Greenhouses Glass for the Modern Greenhouses All glass is 3/16" thick tempered safety glass - 1/4" thick may be used if a local shop cannot do 3/16" All glass is 3/16"...
  • Page 19 10 9/16" 2 2/3" 268mm Roof Vent/ 68mm Below Louvre/ 28 3/4" 28 3/4" Below Pop- 703mm 703mm 7 15/16" Out Window 202mm 28 3/4" 703mm 26 1/4" 667mm 18 3/8" 467mm 28 3/4" 28 3/4" 703mm 703mm __________________________________________________________ _____________ Modern 36 (10'2 x 19'11") Roof Glass Full...
  • Page 20 Top Plate PRO42786 PRO33329 PRO1454 PRO33325 PRO6918 PRO6578 PRO1456 Roof Glass Retainer PRO210 Back Gutter MODERN PRO210...
  • Page 21 M6x12 IMPORTANT! If you have a single/double sliding door(s). Before attaching, insert 3 M6x12 bolts as for your sliding door guide. You will use 6 bolts for a double sliding door. M6x50 Models that are 19'11" long will include an extra paire of PRO210 anchors.
  • Page 22 Instructions found on Pages 37-49 Instructions found on Pages 50-54 Instructions found on Pages 55-60...
  • Page 23 M6x12 IMPORTANT!
  • Page 24 M6x12 M6x12 M6x12...
  • Page 25 M6x12...
  • Page 28 M6x12 IMPORTANT!
  • Page 29 M6x12 IMPORTANT! NOT SQUARE...
  • Page 30 M6x12...
  • Page 31 M6x12 M6x12 M6x12...
  • Page 32 Pre-drill holes 50 cm (19 11/16") apart and attach screws to connect the PRO42786 to the PRO1454 profile.
  • Page 33 M6x12 M6x12...
  • Page 34 M6x12 M6x12...
  • Page 35 M6x12...
  • Page 36 M6x12...
  • Page 37 The Modern will come with a triangular reinforcement brace. The M23 will come with (1) triangular reinforcement brace. The M34 will have (2). The M36 will have (3).
  • Page 38 Attach the elbow to the greenhouse base. First, drill a small hole in the back of the elbow and then a small hole in the frame of the greenhouse for the screw to thread into. Run the screw through the hole on the inside of the elbow and into the greenhouse base.
  • Page 39 Install the crossbar for the roof windows 790mm (31 1/8") from the edge of the roof rafter...
  • Page 40 Glazing shim installation: install the glass panels then fix the sims to To install the gasket, either side of the glass roll it back on itself as with a dab of silicone. shown below. This Then, install the rubber exposes the inner trim.
  • Page 42 PRO6918 E400330 PRO1454...
  • Page 43 PRO42786 PRO5538 PRO33329 PRO6918 PRO33325 PRO1748...
  • Page 44 Scan the QR codes below to take you to our accessories installation video on YouTube and to our accessories page on our website. QR Code for Accessory QR Code for Website Video on YouTube...

  • Page 45: Optional Upgrade

    OPTIONAL UPGRADE: Hinged Door IMPORTANT: Find Janssens Accessory installation video on our site here: https://www.exaco.com/greenhouse-victorian.php HD 1...
  • Page 46 item L 40X40 4 pc 36 mm PRO6280 2 pc 703 mm PRO6280 2 pc 1.441 mm PRO6280 2 pc 1.930 mm 4,2 x 13 8 pc Note: Depending on your installation, you may need to use a grinder on the screw heads on the vertical sides if they interfere with installation.
  • Page 47 Double Hinged door will need opening of 1441mm, 17mm from bolt holes on foundation frame. (Single door shown, double door jamb installation will be identical) (view from top) HD 3...
  • Page 48 Single hinged door (view from top) HD 4...
  • Page 49 OPTION: Double Hinged Door The piece shown in red to the left has 4 holes on one side and 6 holes on the other. The side with 4 holes is the one that attaches to the door. There are holes in the attaching piece, but not in the door itself, you will need...
  • Page 50 Step 4: Slide face plates onto door handles and snap in place. Note: do not overtighten the screws on the latch plate. Only tighten until straight and flush. IMPORTANT: Find Janssens Accessory installation video on our site here: https:// www.exaco.com/greenhouse-victorian.php HD 6...
  • Page 51 Insert lock cartridge and secure with screw. Attach latch catch plate to second door. Note: do not overtighten the screws on the latch plate. Only tighten until straight and flush. HD 7...
  • Page 52 For the next step, we recommend placing the door flat until glass is installed. NOTE: the horizontal glazing strips shown in red above may be slightly long. Please HD 8 measure and trim to fit your door usnig a hacksaw, hand file, angle grinder or similar tool.
  • Page 53 Affix bottom trim plate - for double doors see next page. HD 9...
  • Page 54 This page only applies to double hinged doors. HD10...
  • Page 55 If using the bottom pin lock, you will need to trim the finishing plate in the middle as shown. HD11...
  • Page 56 HINGE ADJUSTMENT (Left to Right) HD12...
  • Page 57 HINGE HINGE ADJUSTMENT ADJUSTMENT (Up) (Front/Back) ±0,5 ±0,5 HD13...
  • Page 58 OPTIONAL UPGRADE: Fall 2022 Low Threshold for Sliding Door/s Cut foundation KSD_70 KSD_144 frame 17mm from bolt hole Single sliding door opening Double sliding door opening should be 703mm should be 1441mm Cut foundation frame 17mm from bolt hole KSD_1...
  • Page 59 OPTIONAL UPGRADE: Fall 2022 - Low Threshold for Sliding Door/s KSD_2...
  • Page 60 Optional Upgrade: Lock (cross section view installation with Low Threshold from above) KSD_70 4,2 x 19 4,2 x 19 KSD_3...
  • Page 61 Optional Upgrade: Lock installation with Low Threshold Kit (Double Sliding Door - installed KSD_144 on the inside on one door) (Cross section view from above) Ø 10 KSD_4...
  • Page 62 Optional Upgrade: Lock installation with Low Threshold Kit (Double Sliding Door - installed KSD_144 on the exterior for other door) (Cross section view from above) 4,2 x 19 4,2 x 19 KSD_5...
  • Page 63 Sliding Door (Standard for most models). VI36 and 46 come with a double sliding door. Additional doors may be added to your greenhouse. Note: Rollers may be adjusted front to M 4,8 x 32mm back to hold door closer to greenhouse frame.
  • Page 64 Sliding Door: Sliding door/s may be attached in any bay (with exceptions to corner placement) IMPORTANT for Double Sliding Door Opening!! Cut one PRO7545 in half. Place long PRO7545 in center (to support double opening) and the half PRO7545 on either side.
  • Page 65 OPTION: Double Sliding Door As needed, use washer underneath door hanger to level the door/s . If you have a double sliding door, you will have a long L bracket that will attach to close any gap between the two doors. SD_3...
  • Page 66 Slide door rollers into top door hanger (PRO7546 or PRO7876) and slide a stopper on either side. Determine how far the door should slide, then tighten the screw on the bottom of the stopper to secure. Finish with STOP door hanger caps. STOP M16x14 Attach bottom door guide (PRO39796) to your foundation frame...
  • Page 67 Sliding Door Lock (w/o low threshold kit) Ø 10 Install lock at bottom of a: - single sliding door (View from outside at bottom of door) -first door of double sliding doors -both of your double sliding doors 4,2 x 19 4,2 x 19 SD_5...
  • Page 68 (View from inside at top of door) Double Sliding Door Lock (w/o low threshold kit) Ø 10 If you have a double sliding door, you may install one lock on the inside of your greenhouse as shown 4,2 x 19 4,2 x 19 SD_6...
  • Page 69 Optional Upgrade: Door Fly Screen Notes about Fly Screen Door: This slides along the interior of the greenhouse, and will not be compatible with greenhouses on a stem wall. May be used with sliding or hinged doors. 4,5 X 50 4,5 X 50 4,5 X 50 4,5 X 50...
  • Page 70 Roof Window /Vent - all hardware will be included in roof vent package - including crossbar to frame opening GLASS E400330 Note: Rubber seal is only installed on the sides of the roof window. Rubber gasket is not used on polycarbonate models.
  • Page 75 Louvre Window - All Standard Royal models include one louvred window Note: All louvered window are black (even with green models) Numbers below refer to steps in the following pages ____ Insert a washer between black louvre frame and the greenhouse profile at all four bolt...
  • Page 76 Louvred window may be installed on sidewall (under gutter profile (PRO20227)) or on gable end (under horizontal gable profile (PRO20229)). Both are shown to the left and below.
  • Page 77 Insert a washer (not included) between black louvre frame and the greenhouse profile at all four bolt locations. Pinch louvre clamps together to hold glass. We recommend using a few dabs of silicone where the glass meets the clamps to hold the glass more securely.
  • Page 78 Louver Window Cover During cold weather, the louvered window may get drafty. Your kit includes as lexan cover to seal the louvers during this time. To install the Lexan panel: • Unscrew the piston from your auto opener • Go outside the greenhouse and pull back the heavy duty rubber gaskets that hold in the panes of glass to the left, right, and bottom of the louvered window (see picture to the right)

  • Page 79: Optional Upgrade

    OPTIONAL UPGRADE: Louvered Window Fly Screen Installed on exterior of the greenhouse...
  • Page 80 OPTIONAL UPGRADE: Push out window - only Retro Victorians include this option GLASS E400330...
  • Page 81 PRO7803 You may have a shorter push out window. If so, install small piece of glass and crossbar (PRO1456) underneath your window. RUBBER PRO1748...
  • Page 87 INSTALLING AN EXHAUST FAN IN A VICTORIAN GREENHOUSE The exhaust fan in a Victorian Greenhouse should be installed up high in one of the gable ends of the greenhouse. If you happen to have polycarbonate walls on your Victorian, you may cut an opening in the polycarbonate to accommodate the fan.
  • Page 88 Janssens NV Mechelsesteenweg 388, B-2500 Lier Belgium (T) +32 15 30 67 80 (W) www.janssens-alusystems.be (E) info@janssens- alusystems.be...

This manual is also suitable for:

Janssens modern 23Janssens modern 34Janssens modern 36