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Exaco Janssens GIGANT Mounting Instructions

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VERSION 2023.3 Exaco edits 7.18.23
MOUNTING INSTRUCTIONS -
MOUNTING INSTRUCTIONS
GIGANT
+
HTTPS://JANSSENS-ALUSYSTEMS.BE/EN/DOWNLOADS
www.exaco.com
customerservice@exaco.com
877-760-8500
1
CERTIFIED

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Summary of Contents for Exaco Janssens GIGANT

  • Page 1 VERSION 2023.3 Exaco edits 7.18.23 MOUNTING INSTRUCTIONS - MOUNTING INSTRUCTIONS GIGANT HTTPS://JANSSENS-ALUSYSTEMS.BE/EN/DOWNLOADS www.exaco.com customerservice@exaco.com 877-760-8500 CERTIFIED...
  • Page 2 During assembly, suitable protective clothing must be worn at INFORMATION FOR MOUNTING • all times (e.g. safety shoes, safety gloves, etc.). DESCRIPTION AND PURPOSE OF THIS PRODUCT ASSEMBLY SEQUENCE Congratulations on your purchase of a new JANSSENS Unpacking, sorting, and checking all components. greenhouse! A greenhouse aims to cultivate seedlings, vegetables, Leveling the base profiles horizontally and vertically.
  • Page 3 " GIGANT " DETAIL 1 DETAIL 2 4574 4574 5312 5312 6050 6050 6788 7526 8264 9002...
  • Page 4 PRO33325 PRO6760 PRO6918 PRO1454 PRO6578 PRO1456 PRO20661 PRO6120 K 80x40x3 PRO210...
  • Page 5 B = LENGTH > 6m10 25 x 15 x 600 25 x 25 x 600 U 2 x 89 X 32 x 600 50 x 50 x 600 L = 600...
  • Page 6 OPTION: HD (hinged door) OPTION: SD (sliding door) OPTION: KSD (low threshold)
  • Page 7 M6x15 M6x50...
  • Page 8 M6x15...
  • Page 9 M6x15...
  • Page 10 B > 6m10 M6x15...
  • Page 11 B > 6m10...
  • Page 12 M6x15...
  • Page 13 B > 3m10 2 X 8 pcs M6x10 INBUS4 2 X 8 pcs M6x10 INBUS 4...
  • Page 14 B > 3m10 M6x16 M8x20 4,8 x19 4,8 x19 4,8 x19 M8x20 M6x16 M8x20 M6x16...
  • Page 15 M6x15...
  • Page 16 M6x15...
  • Page 17 M6x15...
  • Page 18 M6x15...
  • Page 19 M6x15...
  • Page 20 Ø 15 4.8x19 L50X50 4.8x19 4.8x19 L50X50 4.8x19 4.8x19 L50X50 4.8x19 M6x16 L50X50 M6x16...
  • Page 21 M6x15 M6x15...
  • Page 22 PRO33325 M6x15...
  • Page 23 OPTION !
  • Page 25 CUSTOM MODEL 'RETRO' M16x15...
  • Page 26 PRO1748...
  • Page 28 PRO6918 E400330 PRO1454...
  • Page 29 E400330 PRO6918 PRO6760 PRO33325...
  • Page 30 ACCESSORIES This section contains many of the optional accessories. You will have some, but likely not all, items seen in this section. IMPORTANT: Find Janssens Accessory installation video on our site here: https://www.exaco.com/greenhouse-victorian.php It will be immensely helpful!
  • Page 31 Sliding Door (Standard for most models). VI36 and 46 come with a double sliding door. Additional doors may be added to your greenhouse. Note: Rollers may be adjusted front to M 4,8 x 32mm back to hold door closer to greenhouse frame.

  • Page 32: Sliding Door

    Sliding Door: Sliding door/s may be attached in any bay (with exceptions to corner placement) IMPORTANT for Double Sliding Door Opening!! Cut one PRO7545 in half. Place long PRO7545 in center (to support double opening) and the half PRO7545 on either side.
  • Page 33 OPTION: Double Sliding Door As needed, use washer underneath door hanger to level the door/s . If you have a double sliding door, you will have a long L bracket that will attach to close any gap between the two doors. SD_3...
  • Page 34 Slide door rollers into top door hanger (PRO7546 or PRO7876) and slide a stopper on either side. Determine how far the door should slide, then tighten the screw on the bottom of the stopper to secure. Finish with STOP door hanger caps. STOP M16x14 Attach bottom door guide (PRO39796) to your foundation frame...
  • Page 35 Sliding Door Lock (w/o low threshold kit) Ø 10 Install lock at bottom of a: - single sliding door (View from outside at bottom of door) -first door of double sliding doors -both of your double sliding doors 4,2 x 19 4,2 x 19 SD_5...
  • Page 36 (View from inside at top of door) Double Sliding Door Lock (w/o low threshold kit) Ø 10 If you have a double sliding door, you may install one lock on the inside of your greenhouse as shown 4,2 x 19 4,2 x 19 SD_6...
  • Page 37 SD_MUR OPTION: Greenhouse on a stem/knee wall KSD_70 Cut foundation KSD_144 frame 17mm from bolt hole Double sliding door Single sliding door opening should be opening should be 1441mm 703mm Cut foundation frame 17mm from bolt hole (hardware not included) SD MUR_1...
  • Page 38 OPTIONAL UPGRADE: Fall 2022 Low Threshold for Sliding Door/s Cut foundation KSD_70 KSD_144 frame 17mm from bolt hole Single sliding door opening Double sliding door opening should be 703mm should be 1441mm Cut foundation frame 17mm from bolt hole KSD_1...
  • Page 39 OPTIONAL UPGRADE: Fall 2022 - Low Threshold for Sliding Door/s KSD_2...
  • Page 40 Optional Upgrade: Lock (cross section view installation with Low Threshold from above) KSD_70 4,2 x 19 4,2 x 19 KSD_3...
  • Page 41 Optional Upgrade: Lock installation with Low Threshold Kit (Double Sliding Door - installed KSD_144 on the inside on one door) (Cross section view from above) Ø 10 KSD_4...
  • Page 42 Optional Upgrade: Lock installation with Low Threshold Kit (Double Sliding Door - installed KSD_144 on the exterior for other door) (Cross section view from above) 4,2 x 19 4,2 x 19 KSD_5...

  • Page 43: Optional Upgrade

    OPTIONAL UPGRADE: Hinged Door IMPORTANT: Find Janssens Accessory installation video on our site here: https://www.exaco.com/greenhouse-victorian.php HD 1...
  • Page 44 item L 40X40 4 pc 36 mm PRO6280 2 pc 703 mm PRO6280 2 pc 1.441 mm PRO6280 2 pc 1.930 mm 4,2 x 13 8 pc Note: Depending on your installation, you may need to use a grinder on the screw heads on the vertical sides if they interfere with installation.
  • Page 45 Double Hinged door will need opening of 1441mm, 17mm from bolt holes on foundation frame. (Single door shown, double door jamb installation will be identical) (view from top) HD 3...
  • Page 46 Single hinged door (view from top) HD 4...
  • Page 47 OPTION: Double Hinged Door The piece shown in red to the left has 4 holes on one side and 6 holes on the other. The side with 4 holes is the one that attaches to the door. There are holes in the attaching piece, but not in the door itself, you will need...
  • Page 48 Step 4: Slide face plates onto door handles and snap in place. Note: do not overtighten the screws on the latch plate. Only tighten until straight and flush. IMPORTANT: Find Janssens Accessory installation video on our site here: https:// www.exaco.com/greenhouse-victorian.php HD 6...
  • Page 49 Insert lock cartridge and secure with screw. Attach latch catch plate to second door. Note: do not overtighten the screws on the latch plate. Only tighten until straight and flush. HD 7...
  • Page 50 For the next step, we recommend placing the door flat until glass is installed. NOTE: the horizontal glazing strips shown in red above may be slightly long. Please HD 8 measure and trim to fit your door usnig a hacksaw, hand file, angle grinder or similar tool.
  • Page 51 Affix bottom trim plate - for double doors see next page. HD 9...
  • Page 52 This page only applies to double hinged doors. HD10...
  • Page 53 If using the bottom pin lock, you will need to trim the finishing plate in the middle as shown. HD11...
  • Page 54 HINGE ADJUSTMENT (Left to Right) HD12...
  • Page 55 HINGE HINGE ADJUSTMENT ADJUSTMENT (Up) (Front/Back) ±0,5 ±0,5 HD13...
  • Page 56 Optional Upgrade: Door Fly Screen Notes about Fly Screen Door: This slides along the interior of the greenhouse, and will not be compatible with greenhouses on a stem wall. May be used with sliding or hinged doors. 4,5 X 50 4,5 X 50 4,5 X 50 4,5 X 50...
  • Page 57 PRO7609...
  • Page 62 Louvre Window - All Standard Royal models include one louvred window Note: All louvered window are black (even with green models) Numbers below refer to steps in the following pages ____ Insert a washer between black louvre frame and the greenhouse profile at all four bolt...
  • Page 63 Louvred window may be installed on sidewall (under gutter profile (PRO20227)) or on gable end (under horizontal gable profile (PRO20229)). Both are shown to the left and below.
  • Page 64 Insert a washer (not included) between black louvre frame and the greenhouse profile at all four bolt locations. Pinch louvre clamps together to hold glass. We recommend using a few dabs of silicone where the glass meets the clamps to hold the glass more securely.
  • Page 65 Louver Window Cover During cold weather, the louvered window may get drafty. Your kit includes as lexan cover to seal the louvers during this time. To install the Lexan panel: • Unscrew the piston from your auto opener • Go outside the greenhouse and pull back the heavy duty rubber gaskets that hold in the panes of glass to the left, right, and bottom of the louvered window (see picture to the right)
  • Page 66 OPTIONAL UPGRADE: Louvered Window Fly Screen Installed on exterior of the greenhouse...
  • Page 67 PRO7609...
  • Page 72 Toll free: 1-877-760-8500 customerservice@exaco.com Exaco Trading www.EXACO.com Please watch our animated assembly video on our Exaco Trading Co YouTube Channel. Find the link at www.exaco.com Janssens NV Mechelsesteenweg 388, B-2500 Lier Belgium (T) +32 15 30 67 80 (W) www.janssens-alusystems.be (E) info@janssens- alusystems.be...