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Related Manuals for Fayat Group DYNAPAC DR6Xe
Summary of Contents for Fayat Group DYNAPAC DR6Xe
- Page 1 Operating Instruction/Maintenance Instruction Original Operating Instructions DR6Xe Rammer S/N 101 924 14 1001> DL 8 208 40 EN © 12/2023...
- Page 2 WARNING: Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Always start and operate the engine in a well-ventilated area. If in an enclosed area, vent the exhaust to the outside. Do not modify or tamper with the exhaust system.
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Page 3: Table Of Contents
Table of contents Table of contents Introduction............................7 1.1 Foreword............................8 1.2 Machine type plate........................10 Technical data............................11 2.1 Noise and vibration data......................13 2.1.1 Noise data..........................13 2.1.2 Vibration data..........................14 Concerning your safety........................15 3.1 Basic prerequisites........................16 3.1.1 General............................ - Page 4 Table of contents 3.9.4 Cleaning work..........................31 3.9.5 Measures for longer shut-down periods..................32 3.9.6 After maintenance work......................32 3.10 Repair............................33 3.11 Signage............................34 3.12 Safety components........................37 Indicators and control elements......................39 4.1 Machine............................40 4.1.1 Lock for start lever........................40 4.1.2 Start lever...........................
- Page 5 Table of contents 8.7.2 Insulation test..........................73 8.8 As required..........................77 8.8.1 Cleaning the machine........................ 77 8.8.2 Measures prior to extended shut-down period................77 Setting up / refitting..........................79 9.1 Changing the tamper foot plate....................80 Troubleshooting..........................81 10.1 Preliminary remarks........................82 10.2 Machine malfunctions......................
- Page 6 Table of contents DR6Xe...
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Page 7: Introduction
Introduction Introduction DR6Xe... -
Page 8: Foreword
Introduction – Foreword 1.1 Foreword These operating and maintenance instructions are part of your machine. They provide necessary information to operate your machine safely and properly. They also contain information on required operating, maintenance and repair measures. Carefully read the operating and maintenance instructions before taking your machine into operation. - Page 9 Introduction – Foreword The above notes do not constitute an extension of the warranty and liability conditions specified in the general sales and delivery conditions of Dynapac GmbH. We wish you successful work with your Dynapac machine. DR6Xe...
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Page 10: Machine Type Plate
Introduction – Machine type plate 1.2 Machine type plate Please enter here: Machine type (1): Made by Designation Type Serial number (2): Nominal Power Operating Mass Year of Construction Serial-No. Ammerländer Str. 93 D-26203 Wardenburg Made in Germany B-924-0001 Fig. 1: Machine type plate (example) DR6Xe... -
Page 11: Technical Data
Technical data Technical data DR6Xe... - Page 12 Technical data Dimensions B-541-0199 Fig. 2 1030 (13.8) (40.6) (28.7) (13.2) (9.1) Dimensions in millimetres (Dimensions in inches) Weights Basic weight (134) (lbs) Operating weight (157) (lbs) Travel characteristics Max. working speed m/min (66) (ft/min) Max. surface coverage (2971) Step height (2.76) (in) DR6Xe...
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Page 13: Noise And Vibration Data
Technical data – Noise and vibration data Drive Engine type Asynchronous Cooling system Nominal power (hp) Nominal speed 4200 Exciter system Drive system mechanical Frequency 11.6 (696) (bpm) Impact force (3372) (lbf) 2.1 Noise and vibration data The following noise and vibration data were determined in accord- ance with the following guidelines under equipment specific condi- tions and by using harmonized standards: EU Machine Directive edition 2006/42/EU... -
Page 14: Vibration Data
Technical data – Noise and vibration data 2.1.2 Vibration data Hand-arm vibration Vector total of the weighted effective acceleration in three orthog- onal directions: Total vibration value a = 5.5 m/s on crushed rock determined acc. to ISO 5349 and EN 500. Associated uncertainty K = 0.7 m/s , determined acc. -
Page 15: Concerning Your Safety
Concerning your safety Concerning your safety DR6Xe... -
Page 16: Basic Prerequisites
Concerning your safety – Basic prerequisites 3.1 Basic prerequisites 3.1.1 General This machine has been built in compliance with the latest technical standard and complies with the applicable regulations and tech- nical rules. However, dangers for persons and property may arise from this machine, if: it is used for purposes other than the ones it is intended for, it is operated by untrained personnel,... -
Page 17: Personal Protective Equipment
Concerning your safety – Basic prerequisites CAUTION! Danger of injury if failing to comply! Sections marked accordingly indicate a dangerous situation that could lead to fatal or severe injuries, if this warning is disregarded. NOTICE! Danger of material damage if failing to comply! Sections marked accordingly indicate possible dangers for machines or components. -
Page 18: Intended Use
Concerning your safety – Basic prerequisites Safety goggles They protect the eyes against airborne particles and squirting fluids. Face protection This protects the face against airborne particles and squirting fluids. Hard hat This protects the head against falling parts and injuries. Hearing protection This protects against extreme noise. -
Page 19: Improper Use
Concerning your safety – Basic prerequisites 3.1.5 Improper use Dangers may arise from the machine when it is used for purposes other than the one it is intended for. Any danger caused by improper use is the sole responsibility of the operating company or driver/operator, the manufacturer cannot be made liable. -
Page 20: Definition Of Responsible Persons
Concerning your safety – Definition of responsible persons 3.2 Definition of responsible persons 3.2.1 Operating company The operating company is the natural or juridical person who uses the machine or in who's name the machine is used. The operating company must make sure that the machine is only used for the purpose it is intended for and in strict compliance with the safety regulations mentioned in these operating and main- tenance instructions. - Page 21 Concerning your safety – Definition of responsible persons have made himself familiar with the operation of the machine, be physically and psychologically able to drive and operate the machine. Persons under the influence of alcohol, medication or drugs are not allowed to operate, service or repair the machine.
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Page 22: Basic Safety Regulations For Safe Operation
Concerning your safety – Basic safety regulations for safe operation 3.3 Basic safety regulations for safe operation 3.3.1 Remaining dangers, remaining risks Despite careful work and compliance with standards and regula- tions it cannot be ruled out that further dangers may arise when working with and handling the machine. -
Page 23: Damage, Defects, Misuse Of Safety Devices
Concerning your safety – Basic safety regulations for safe operation We wish to make explicitly clear that we have not tested or approved any parts or accessories not supplied by us. The installation and/or use of such products may have an adverse effect on the active and/or passive safety. -
Page 24: Handling Fuels And Lubricants
Concerning your safety – Handling fuels and lubricants 3.4 Handling fuels and lubricants 3.4.1 Preliminary remarks The operating company must ensure that all professional users have read and follow the corresponding safety data sheets for the individual fuels and lubricants. Safety data sheets provide valuable information about the following characteristics: name of substance... -
Page 25: Safety Regulations And Environmental Protection Regulations For Handling Oil
Concerning your safety – Handling fuels and lubricants 3.4.2 Safety regulations and environmental protection regulations for handling oil WARNING! Danger of burning by ignited oil! – Do not allow oil to come into contact with hot components. – Smoking and open fire are prohibited! –... -
Page 26: Safety Regulations And Environmental Protection Regulations For Handling Lithium-Ion Batteries
Concerning your safety – Handling fuels and lubricants 3.4.3 Safety regulations and environmental protection regulations for handling lithium-ion batteries WARNING! Risk of injury from exploding lithium-ion bat- tery! A temperature above 100 °C, mechanical pres- sure, shocks or misuse can cause an explosion or fire of the lithium-ion batteries. -
Page 27: Loading/Transporting The Machine
Concerning your safety – Loading/transporting the machine 3.5 Loading/transporting the machine Before loading and transporting the machine, check that the bat- tery may remain in the machine in accordance with national regula- tions. If necessary,store the battery separately in the supplied and approved original container. -
Page 28: Starting Up The Machine
Concerning your safety – Starting up the machine 3.6 Starting up the machine 3.6.1 Prior to commissioning Only use machines which have been serviced at regular intervals. Become acquainted with the equipment, the indicators and control elements, the working principle of the machine and the working area. -
Page 29: Work Mode
Concerning your safety – Work mode 3.7 Work mode 3.7.1 Persons in the danger area Before taking up work, also after breaks, you should always con- vince yourself that the danger zone is free of persons or obstruc- tions. Give warning signals, if necessary. Stop work immediately if per- sons remain in the danger zone, despite the warning. -
Page 30: Battery
Concerning your safety – Battery 3.8 Battery Only use batteries approved by Dynapac on the machine. Observe the supplied operating instructions for the battery. Store or ship the battery only in the approved and supplied original container. Do not bring the battery into contact with water. Avoid fire, heat and flying sparks, as well as direct sunlight. -
Page 31: Maintenance Work
Concerning your safety – Maintenance work 3.9 Maintenance work 3.9.1 Preliminary remarks Always carry out the prescribed maintenance work and mainte- nance measures on time in order to maintain the safety, opera- tional readiness and long service life of the machine. The machine must only be serviced by qualified personnel author- ised by the operating company. -
Page 32: Measures For Longer Shut-Down Periods
Concerning your safety – Maintenance work 3.9.5 Measures for longer shut-down periods If the machine is taken out of operation for a longer period of time, various conditions must be met and maintenance work must Ä Chapter 8.8.2 be carried out both before and after shut-down ‘Measures prior to extended shut-down period’... -
Page 33: Repair
Concerning your safety – Repair 3.10 Repair Identify a defect machine with a warning sign. Only operate the machine after it has been repaired. When replacing safety relevant components, only original spare parts must be used. Repairs must only be performed by an expert/qualified person. DR6Xe... -
Page 34: Signage
Concerning your safety – Signage 3.11 Signage Keep stickers and signage in good and legible condition and comply with their meaning. Replace damaged and illegible stickers or signage immediately. START / ON OPERATION STOP / OFF Made by Designation Type Nominal Power Operating Mass Year of Construction... - Page 35 Concerning your safety – Signage Information sticker - Lifting point Fig. 6 Information sticker - Lashing point Fig. 7 Information sticker - Guaranteed sound capacity level Fig. 8 Information sticker - pre-tensioned spring Fig. 9 DR6Xe...
- Page 36 Concerning your safety – Signage Brief operating instructions Instruction sticker --Observe operating instructions START / ON OPERATION Instruction sticker - Wear ear protection Prohibition sticker - High pressure cleaner STOP / OFF B-DEC-0396 Fig. 10 Machine type plate (example) Made by Designation Type Nominal Power...
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Page 37: Safety Components
Concerning your safety – Safety components 3.12 Safety components B-541-0191 Fig. 12 Protective covering DR6Xe... - Page 38 Concerning your safety – Safety components DR6Xe...
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Page 39: Indicators And Control Elements
Indicators and control elements Indicators and control elements DR6Xe... -
Page 40: Machine
Indicators and control elements – Machine 4.1 Machine B-541-0168 Fig. 13 Lock for start lever Start lever Lock for battery Battery 4.1.1 Lock for start lever Position “Bottom” Start lever is locked in position "0" (engine off) Pull up The start lever is unlocked B-541-0170 Fig. -
Page 41: Start Lever
Indicators and control elements – Machine 4.1.2 Start lever Position “0” Engine off Position “I” Engine on B-541-0169 Fig. 15 4.1.3 Lock for battery Position “Top” Battery locked Press down Unlock the battery B-541-0171 Fig. 16 DR6Xe... -
Page 42: Battery
Indicators and control elements – Battery 4.2 Battery B-541-0172 Fig. 17 Connections Handle Start button Charge control indicator Warning lights 4.2.1 Start button Press Battery is switched on Press again. Battery is switched off B-541-0173 Fig. 18 DR6Xe... -
Page 43: Charge Control Indicator
Indicators and control elements – Battery 4.2.2 Charge control indicator The six LEDs indicate the battery charge level. If all LEDs light up, the battery is fully charged. B-541-0198 Fig. 19 4.2.3 Battery warning lights One or several Evaluate the fault according to the battery warning lights light operating instructions. - Page 44 Indicators and control elements – Battery DR6Xe...
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Page 45: Checks Prior To Start Up
Checks prior to start up Checks prior to start up DR6Xe... -
Page 46: Safety Notes
Checks prior to start up – Safety notes 5.1 Safety notes If the following tests reveal damages or other defects, the machine must not be operated, until these deficiencies have been corrected. Do not operate the machine with defective indicators and control elements. -
Page 47: Visual Inspections And Function Tests
Checks prior to start up – Visual inspections and function tests 5.2 Visual inspections and function tests Check the bolted connections are tight and secure. Check the machine for contamination and damage. Check the battery, connections and contacts for contamina- tion and damage. -
Page 48: Daily Maintenance
Checks prior to start up – Daily maintenance 5.3 Daily maintenance 5.3.1 Checking the rubber buffers Protective equipment: Working clothes Safety shoes Protective gloves Ä Chapter 6.4 ‘Parking the machine Park the machine safely in secured condition’ on page 57. Allow the engine to cool down. - Page 49 Checks prior to start up – Daily maintenance NOTICE! Danger of machine damage! Improper charging or the use of an unauthorised charger may damage the battery. – Only use chargers approved by Dynapac. – Charge the battery according to the operating instructions of the charger.
- Page 50 Checks prior to start up – Daily maintenance DR6Xe...
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Page 51: Operation
Operation Operation DR6Xe... -
Page 52: Inserting / Removing The Battery
Operation – Inserting / removing the battery 6.1 Inserting / removing the battery 6.1.1 Inserting the battery NOTICE! Danger of machine damage! Connectors and contact surfaces of the battery and the machine must be clean and dry. Shift the start lever to position “0”. B-541-0179 Fig. -
Page 53: Removing The Battery
Operation – Inserting / removing the battery 6.1.2 Removing the battery Ä Chapter 6.4 ‘Parking the machine Park the machine safely in secured condition’ on page 57. Press the lock down. Pull the battery back against the stop. B-541-0184 Fig. 27 Lift the battery out of the rails. -
Page 54: Switching On The Machine
Operation – Switching on the machine 6.2 Switching on the machine Protective equipment: Safety shoes Prerequisites: Battery is inserted. Shift the start lever to position “0”. B-541-0179 Fig. 29 Press the start button. ð Battery is switched on. The LED on the control panel lights up briefly. The battery is automatically switched off after 30 s if the machine is not being used. -
Page 55: Work Mode
Operation – Work mode 6.3 Work mode Guide the machine only by the guide handle. Guide the machine so that your hands do not hit against solid objects. For longer work breaks you should always park the machine in Ä Chapter 6.4 ‘Parking the machine in secured secured condition condition’... - Page 56 Operation – Work mode Shift the start lever to position “I” . ð The machine works with highest frequency. B-541-0180 Fig. 32 Adapt the marching speed by applying load to the guide handle: (1) No load - slowly forward (2) Heavy load - fast forward B-541-0185 Fig.
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Page 57: Parking The Machine In Secured Condition
Operation – Parking the machine in secured condition 6.4 Parking the machine in secured condition Shift the start lever to position “0”. ð The machine is switched off. WARNING! Danger of burning on hot components! – Wear your personal protective equipment (pro- tective gloves, protective clothing). - Page 58 Operation – Parking the machine in secured condition DR6Xe...
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Page 59: Loading / Transporting The Machine
Loading / transporting the machine Loading / transporting the machine DR6Xe... -
Page 60: Preparation For Transport
Loading / transporting the machine – Preparation for transport 7.1 Preparation for transport Park the machine safely Ä Chapter 6.4 ‘Parking the machine in secured condition’ on page 57. Check that the battery may remain in the machine in accord- ance with national regulations. -
Page 61: Loading The Machine
Loading / transporting the machine – Loading the machine 7.2 Loading the machine Loads may only be attached and hoisted by an expert/qualified person. Do not use lashing points that are damaged or impaired in any way. Only use lifting and lashing tackle with sufficient load-bearing capacity for the weight to be loaded. -
Page 62: Lashing The Machine To The Transport Vehicle
Loading / transporting the machine – Lashing the machine to the transport vehicle 7.3 Lashing the machine to the transport vehicle Do not use lashing points that are damaged or impaired in any way. Always use appropriate lashing tackle at the lashing points. Use lashing tackle only in the specified loading direction. -
Page 63: Maintenance
Maintenance Maintenance DR6Xe... -
Page 64: Preliminary Remarks And Safety Notes
Maintenance – Preliminary remarks and safety notes 8.1 Preliminary remarks and safety notes DANGER! Danger to life caused by an operationally unsafe machine! – The machine must only be serviced by quali- fied and authorized personnel. – Follow the safety regulations for maintenance Ä... -
Page 65: Fuels And Lubricants
Maintenance – Fuels and lubricants 8.2 Fuels and lubricants 8.2.1 Gear oil SAE 75W-90 Use a fully synthetic gear oil in accordance with SAE 75W-90, API GL5 with a kinematic viscosity of at least 16 mm /s at 100 °C (212 °F). -
Page 66: List Of Fuels And Lubricants
Maintenance – List of fuels and lubricants 8.3 List of fuels and lubricants Assembly group Fuel or lubricant Spare parts Filling quantity number Observe the level mark! Tamper foot SAE 75W-90, API GL-5 0.75 l Ä Chapter 8.2.1 ‘Gear oil SAE Specification: (0.20 gal us) 75W-90’... -
Page 67: Running-In Instructions
Maintenance – Running-in instructions 8.4 Running-in instructions 8.4.1 General When commissioning new machines, the running-in instructions listed in this chapter must be carried out after the specified oper- ating hours. The listed maintenance work must be carried out in addition to the regular maintenance intervals. -
Page 68: Maintenance Table
Maintenance – Maintenance Table 8.5 Maintenance Table Maintenance works Page Daily maintenance 5.3.1 Checking the rubber buffers 5.3.2 Checking the battery charge level Monthly 8.6.1 Checking the tamper foot Annually 8.7.1 Changing the oil in the rammer foot 8.7.2 Insulation test As required 8.8.1 Cleaning the machine... -
Page 69: Monthly
Maintenance – Monthly 8.6 Monthly 8.6.1 Checking the tamper foot NOTICE! Components may get damaged! – Use only oil of the permitted specification Ä Chapter 8.3 ‘List of fuels and lubricants’ on page 66. Protective equipment: Working clothes Safety shoes Protective gloves Ä... - Page 70 Maintenance – Monthly Retighten 4 screws (1) on the tamper foot plate; tightening 60-70 Nm torque: 60 - 70 Nm (44 - 52 ft·lbf). B-541-0092 Fig. 41 Retighten 5 screws (1) on the tamper foot plate; tightening torque: 15 Nm (11 ft·lbf). 15 Nm B-541-0096 Fig.
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Page 71: Annually
Maintenance – Annually 8.7 Annually 8.7.1 Changing the oil in the rammer foot NOTICE! Components may get damaged! – Drain tamper foot oil only at operating tempera- ture. – Ensure strict cleanliness. – Use only tamper oil of the permitted specifica- tion. - Page 72 Maintenance – Annually Tilt the machine backward and collect running out oil. Stand the machine on its foot again and secure it against tipping over. Clean the drain plug and screw it in with sealing agent (low- strength, e.g. spare parts number DL 009 700 16). B-541-0195 Fig.
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Page 73: Insulation Test
Maintenance – Annually 8.7.2 Insulation test 8.7.2.1 Preliminary remarks and safety notes DANGER! Danger to life due to electrical voltage! In case of faults or failed tests: – Do not carry out the following tests. – Repair the machine and rectify the fault. –... - Page 74 Maintenance – Annually Protective equipment: Working clothes Safety shoes Protective gloves Tool: Insulation tester Prerequisites: Ä Chapter 6.4 ‘Parking the The machine is safely parked machine in secured condition’ on page 57. Visual inspection have been carried out. The fastening screws are unscrewed and the cover is removed.
- Page 75 Maintenance – Annually Pull the lock up. ð The start lever is unlocked. B-541-0178 Fig. 49 Shift the start lever to position “I” . B-541-0202 Fig. 50 Checking the cable connections to converter housing Hold the [black] measuring tip to the housing (4) of the con- verter.
- Page 76 Maintenance – Annually Checking the battery connectors to converter housing Hold the [black] measuring tip to the housing (2) of the con- verter. One after the other, hold the [red] measuring tip to all flat plug connections on the battery connector (1). Check each cable connection for at least 3 seconds.
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Page 77: As Required
Maintenance – As required 8.8 As required 8.8.1 Cleaning the machine NOTICE! Danger of machine damage! Electric components can be damaged by water or moisture entering into the system. – Do not clean the machine with a high-pressure cleaner. – Only use dry, clean cloths for cleaning. - Page 78 Maintenance – As required Cover the engine to protect it against dust and moisture. Switching off the battery Observe the operating instructions for the battery regarding storage conditions and charge level. Store the battery separately in the supplied and approved original container.
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Page 79: Setting Up / Refitting
Setting up / refitting Setting up / refitting DR6Xe... -
Page 80: Changing The Tamper Foot Plate
Setting up / refitting – Changing the tamper foot plate 9.1 Changing the tamper foot plate Only use genuine spare parts when changing the tamper foot plate to a different width. Protective equipment: Working clothes Safety shoes Protective gloves Park the machine safely Ä... -
Page 81: Troubleshooting
Troubleshooting Troubleshooting DR6Xe... -
Page 82: Preliminary Remarks
Troubleshooting – Preliminary remarks 10.1 Preliminary remarks Malfunctions are frequently caused by incorrect operation of the machine or insufficient maintenance. Whenever a fault occurs you should therefore thoroughly read these instructions on correct operation and maintenance. If you cannot locate the cause of a fault or rectify it yourself by fol- lowing the trouble shooting chart, you should contact our customer service department. -
Page 83: Machine Malfunctions
Troubleshooting – Machine malfunctions 10.2 Machine malfunctions Fault Possible cause Remedy Machine cannot be Battery is not charged Check the battery charge; recharge if switched on necessary Battery is not fully inserted Check Battery is defective Have it checked by qualified expert per- sonnel. - Page 84 Troubleshooting – Machine malfunctions DR6Xe...
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Page 85: Disposal
Disposal Disposal DR6Xe... -
Page 86: Final Shut-Down Of Machine
Disposal – Final shut-down of machine 11.1 Final shut-down of machine After the machine has reached the end of its service life, the indi- vidual components of the machine must be disposed of properly. Observe national regulations! Carry out the following work and have the machine dismantled by a state-approved recycling company.
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