Shini SHD-12SL Manual

Shini SHD-12SL Manual

Standard hopper dryer
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SHD
"Standard" Hopper Dryer
Date: Feb, 2016
Version: Ver.C

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Summary of Contents for Shini SHD-12SL

  • Page 1 “Standard” Hopper Dryer Date: Feb, 2016 Version: Ver.C...
  • Page 3: Table Of Contents

    2.2.2 Parts List (SHD-25SL~75SL)............19 2.2.3 Assembly Drawing (SHD-100SL/150SL) ........20 2.2.4 Parts List (SHD-100SL/150SL)............ 21 2.2.5 Assembly Drawing (SHD-12SL/200SL/300SL)......22 2.2.6 Parts List (SHD-12SL/200SL/300SL) .......... 23 2.2.7 Assembly Drawing (SHD-400SL~600SL) ........24 2.2.8 Parts List (SHD-400SL~600SL)........... 25 2.2.9 Assembly Drawing (SHD-800SL/1000SL) ........26 2.2.10...
  • Page 4 2.3.9 Electrical Components Layout (SHD 400V)(CE) ......47 2.3.10 Bill of Electrical Parts (SHD 400V)(CE) ......... 48 2.3.11 Power, Diameter, Current (SHD-EH 400V) ......60 2.3.12 Main Circuit Diagram(SHD-EH 400V) ........61 2.3.13 Control Circuit Diagram(SHD-EH 400V)........ 62 2.3.14 Electrical Components Layout (SHD-EH 400V) ....63 2.3.15 Bill of Electrical Parts(SHD-EH 400V) ........
  • Page 5 Table 1-2: Dryer drying capacity(kg/hr)(Selection guide)........14 Table 2-1: Parts list (SHD-25SL~75SL)............19 Table 2-2: Parts list (SHD-100SL/150SL) ............21 Table 2-3: Parts list (SHD-12SL/200SL/300SL)..........23 Table 2-4: Parts list (SHD-400SL~600SL)............25 Table 2-5: Parts list (SHD-800SL/1000SL) ............27 5(125)
  • Page 6 Table 2-16: Electrical components list (SHD-800SL 400V)(GB)....... 42 Table 2-17: Electrical components list (SHD-1000SL 400V)(GB)..... 43 Table 2-18: Electrical components list (SHD-12SL 400V)(CE) ......48 Table 2-19: Electrical components list (SHD-25SL 400V)(CE) ......49 Table 2-20: Electrical components list (SHD-50SL 400V)(CE) ......50 Table 2-21: Electrical components list (SHD-75SL 400V)(CE) ......
  • Page 7 Table 2-47: Electrical components list (SHD-800SL 230V)(GB)....... 85 Table 2-48: Electrical components list (SHD-1000SL 230V)(GB)..... 86 Table 2-49: Electrical components list (SHD-12SL 230V)(CE) ......91 Table 2-50: Electrical components list (SHD-25SL 230V)(CE) ......92 Table 2-51: Electrical components list (SHD-50SL 230V)(CE) ......93 Table 2-52: Electrical components list (SHD-75SL 230V)(CE) ......
  • Page 8 Picture 2-7: Main circuit diagram (SHD 400V)(GB)........... 29 Picture 2-8: Control dircuit diagram (SHD 400V)(GB)........30 Picture 2-9: Electrical components layout (SHD 400V)(GB) ......31 Picture 2-10: Main circuit diagram (SHD 400V)(CE)......... 45 Picture 2-11: Control circuit diagram (SHD 400V)(CE) ........46 Picture 2-12: Electrical components layout (SHD 400V)(CE) ......
  • Page 9: General Description

    1. General Description Please read through this operation manual before using the machine to prevent damages of the machine or personal injuries. SHD-50SL 9(125)
  • Page 10: Coding Principle

    1.1 Coding Principle 1.2 Feature Ÿ Adopt hot air diffuser to gain an even hot air flow to improve drying efficiency. Ÿ Hot air inlet elbow design can prevent dust piling up at bottom of the pipe heaters so as to avoid burning. Ÿ...
  • Page 11 Chapter 5, which contains service instructions intended for service engineers. Other chapters contain instructions for the daily operator. Any modifications of the machine must be approved by SHINI in order to avoid personal injury and damage to machine. We shall not be liable for any damage caused by unauthorized change of the machine.
  • Page 12: Technical Specifications

    1.3 Technical Specifications 1.3.1 External Dimensions SHD-25SL~150SL SHD-12SL&SHD-200SL~600SL SHD-800SL~1000SL Picture 1-1: External dimensions 12(125)
  • Page 13: Specification

    Specification 1.3.2 Table 1-1: Specification SHD-SL 1000 Ver. Heater Power 19.5 (kW) / 3* / 3.3* / 4.2* / 4.8* / 6.6* / 7.2* / 15* Blower Power 0.05 0.12 0.12 0.12 0.12 0.12 0.18 0.18 0.18 0.18 0.55 (kW) Loading 1000 Capacity (kg)
  • Page 14 Table 1-2: Dryer drying capacity(kg/hr)(Selection guide) Notes:Based on relative humidity 65% with ambient temperature of 20℃,moisure content after drying can be 0.2% ro less. 14(125)
  • Page 15: Safety Regulations

    1.4 Safety Regulations 1.4.1 Safety Signs and Labels Note! Electrical installation should be done by qualified electrician only. Before connecting to AC Power Source, turn power switch to OFF position. While AC power source is connected, make sure specifications and overload protection rating of the power switch are suitable and reliable.
  • Page 16: Signs And Labels

    Shini (including employees and agents). Shini is exempted from liability for any costs, fees, claims and losses caused by reasons below: 1. Any careless or man-made installations, operation and maintenances upon machines without referring to the Manual prior to machine using.
  • Page 17: Structure Characteristics And Working Principle

    2. Structure Characteristics and Working Principle Working Principle Picture 2-1: Working principle In the drying process, hot air with constant temperature is blown by the drying blower 2 of SHD into the drying hopper 7 to dry the materials. Moisture will be separated out and taken away by hot air, thus to gain a satisfied drying effect.
  • Page 18: Drawing And Parts List

    2.2 Drawing and Parts List 2.2.1 Assembly Drawing (SHD-25SL~75SL) Remarks:Please refer to material list 2.2.2 for specific explanation of theArabic numbers in parts drawing. Picture 2-2: Assembly drawing SHD-25SL~75SL 18(125)
  • Page 19: Parts List (Shd-25Sl~75Sl)

    2.2.2 Parts List (SHD-25SL~75SL) Table 2-1: Parts list (SHD-25SL~75SL) Part NO. Name SHD-25SL SHD-50SL SHD-75SL Control box** BH31002513550 BH31005013550 BH31007513550 Hot-air pipe** BA10002500410 BA10005000610 BA10005000610 Pipe heater*(SHD) BH70250300150 BH70500300150 BH70750300050 Pipe heater **(SHD-H) BH70253300010 BH70007500510 BH70754800010 Pipe heater **(SHD-EH) YW90000301500 YW90003901500 YW90004200000 Blower*...
  • Page 20: Assembly Drawing (Shd-100Sl/150Sl)

    2.2.3 Assembly Drawing (SHD-100SL/150SL) Remarks:Please refer to material list 2.2.4 for specific explanation of theArabic numbers in parts drawing. Picture 2-3: Assembly drawing SHD-100SL/150SL 20(125)
  • Page 21: Parts List (Shd-100Sl/150Sl)

    2.2.4 Parts List (SHD-100SL/150SL) Table 2-2: Parts list (SHD-100SL/150SL) Part NO. Name SHD-100SL SHD-150SL Control box* BH31010013550 BH31010013550 Hot-air pipe** BA10010000610 BA10010000610 Pipe heater**(SHD) BH70103800050 BH70153800050 Pipe heater**(SHD-H) BH70153800050 BH70150720010 Pipe heater**(SHD-EH) YW90000601500 Blower* BM40004000150 BM40004000150 Storage hopper BK01010000020 BK01015000020 Rear hinge at cover YW06102000000 YW06102000000...
  • Page 22: Assembly Drawing (Shd-12Sl/200Sl/300Sl)

    2.2.5 Assembly Drawing (SHD-12SL/200SL/300SL) Remarks:Please refer to material list 2.2.6 for specific explanation of theArabic numbers in parts drawing. Picture 2-4: Assembly drawing SHD-12SL/200SL/300SL 22(125)
  • Page 23: Parts List (Shd-12Sl/200Sl/300Sl)

    2.2.6 Parts List (SHD-12SL/200SL/300SL) Table 2-3: Parts list (SHD-12SL/200SL/300SL) Part NO. Name SHD-12SL SHD-200SL SHD-300SL Control box** BH31001206950 BH31020013550 BH31030009950 Hot-air pipe** BA10001200610 BA10020000610 BL01030000220 Pipe heater**(SHD) BH70120300150 BH70203800050 BH70303800050 Pipe heater** (SHD-H) BH70120300010 BH70200150010 Pipe heater *(SHD-EH) YW90122200600 YW90001201500...
  • Page 24: Assembly Drawing (Shd-400Sl~600Sl)

    2.2.7 Assembly Drawing (SHD-400SL~600SL) Remarks:Please refer to material list 2.2.8 for specific explanation of theArabic numbers in parts drawing. Picture 2-5: Assembly drawing SHD-400SL~600SL 24(125)
  • Page 25: Parts List (Shd-400Sl~600Sl)

    2.2.8 Parts List (SHD-400SL~600SL) Table 2-4: Parts list (SHD-400SL~600SL) Part NO. Name SHD-400SL SHD-500SL SHD-600SL Control box** BH31040007550 BH31050007650 BH31060007750 Hot-air pipe** BA10001200610 BA10001200610 BL01060000220 Pipe heater** BH70403800050 BH70503800050 BH70603800050 Blower* BM40005000150 BM40005000150 BM30055000150 Rear hinge at cover BW09040000110 BW09040000110 BW09040000110 Storage hopper BK01040000020 BK01050000020 BK01060000020...
  • Page 26: Assembly Drawing (Shd-800Sl/1000Sl)

    2.2.9 Assembly Drawing (SHD-800SL/1000SL) Remarks:Please refer to material list 2.2.10 for specific explanation of theArabic numbers in parts drawing. Picture 2-6: Assembly drawing SHD-800SL/1000SL 26(125)
  • Page 27: Parts List (Shd-800Sl/1000Sl)

    2.2.10 Parts List (SHD-800SL/1000SL) Table 2-5: Parts list (SHD-800SL/1000SL) Part NO. Name SHD-800SL SHD-1000SL Control box** BH31080007850 BH31100007950 Blower* BM30113230050 BM30113230050 Heating case BH70244000750 BH70324000750 Air inlet flange BW21601200010 BW21601200010 Storage hopper BK01080000420 BK01100000420 Cover fastener YR10002500200 YR10002500200 Exhaust pipe BA10020000210 BA10020000210 Down-blow pipe...
  • Page 28: Circuit Diagram

    2.3 Circuit Diagram 2.3.1 Power, Diameter, Current (SHD 400V)(GB) 28(125)
  • Page 29: Main Circuit Diagram (Shd 400V)(Gb)

    2.3.2 Main Circuit Diagram (SHD 400V)(GB) Picture 2-7: Main circuit diagram (SHD 400V)(GB) 29(125)
  • Page 30: Control Circuit Diagram (Shd 400V)(Gb)

    2.3.3 Control Circuit Diagram (SHD 400V)(GB) Picture 2-8: Control dircuit diagram (SHD 400V)(GB) 30(125)
  • Page 31: Electrical Components Layout (Shd 400V)(Gb)

    2.3.4 Electrical Components Layout (SHD 400V)(GB) Picture 2-9: Electrical components layout (SHD 400V)(GB) 31(125)
  • Page 32: Bill Of Electrical Parts (Shd 400V)(Gb)

    Bill of Electrical Parts (SHD 400V)(GB) 2.3.5 Table 2-6: Electrical components list (SHD-12SL 400V)(GB) 32(125)
  • Page 33 Table 2-7: Electrical components list (SHD-25SL 400V)(GB) 33(125)
  • Page 34 Table 2-8: Electrical components list (SHD-50SL 400V)(GB) 34(125)
  • Page 35 Table 2-9: Electrical components list (SHD-75SL 400V)(GB) 35(125)
  • Page 36 Table 2-10: Electrical components list (SHD-100SL/150SL 400V)(GB) 36(125)
  • Page 37 Table 2-11: Electrical components list (SHD-200SL 400V)(GB) 37(125)
  • Page 38 Table 2-12: Electrical components list (SHD-300SL 400V)(GB) 38(125)
  • Page 39 Table 2-13: Electrical components list (SHD-400SL 400V)(GB) 39(125)
  • Page 40 Table 2-14: Electrical components list (SHD-500SL 400V)(GB) 40(125)
  • Page 41 Table 2-15: Electrical components list (SHD-600SL 400V)(GB) 41(125)
  • Page 42 Table 2-16: Electrical components list (SHD-800SL 400V)(GB) 42(125)
  • Page 43 Table 2-17: Electrical components list (SHD-1000SL 400V)(GB) 43(125)
  • Page 44: Power, Diameter, Current (Shd 400V)(Ce)

    2.3.6 Power, Diameter, Current (SHD 400V)(CE) 44(125)
  • Page 45: Main Circuit Diagram(Shd 400V)(Ce)

    2.3.7 Main Circuit Diagram(SHD 400V)(CE) Picture 2-10: Main circuit diagram (SHD 400V)(CE) 45(125)
  • Page 46: Control Circuit Diagram (Shd 400V)(Ce)

    2.3.8 Control Circuit Diagram (SHD 400V)(CE) Picture 2-11: Control circuit diagram (SHD 400V)(CE) 46(125)
  • Page 47: Electrical Components Layout (Shd 400V)(Ce)

    2.3.9 Electrical Components Layout (SHD 400V)(CE) Picture 2-12: Electrical components layout (SHD 400V)(CE) 47(125)
  • Page 48: Bill Of Electrical Parts (Shd 400V)(Ce)

    2.3.10 Bill of Electrical Parts (SHD 400V)(CE) Table 2-18: Electrical components list (SHD-12SL 400V)(CE) 48(125)
  • Page 49 Table 2-19: Electrical components list (SHD-25SL 400V)(CE) 49(125)
  • Page 50 Table 2-20: Electrical components list (SHD-50SL 400V)(CE) 50(125)
  • Page 51 Table 2-21: Electrical components list (SHD-75SL 400V)(CE) 51(125)
  • Page 52 Table 2-22: Electrical components list (SHD-100SL/150SL 400V)(CE) 52(125)
  • Page 53 Table 2-23: Electrical components list (SHD-200SL 400V)(CE) 53(125)
  • Page 54 Table 2-24: Electrical components list (SHD-300SL 400V)(CE) 54(125)
  • Page 55 Table 2-25: Electrical components list (SHD-400SL 400V)(CE) 55(125)
  • Page 56 Table 2-26: Electrical components list (SHD-500SL 400V)(CE) 56(125)
  • Page 57 Table 2-27: Electrical components list (SHD-600SL 400V)(CE) 57(125)
  • Page 58 Table 2-28: Electrical components list (SHD-800SL 400V)(CE) 58(125)
  • Page 59 Table 2-29: Electrical components list (SHD-1000SL 400V)(CE) 59(125)
  • Page 60: Power, Diameter, Current (Shd-Eh 400V)

    2.3.11 Power, Diameter, Current (SHD-EH 400V) 60(125)
  • Page 61: Main Circuit Diagram(Shd-Eh 400V)

    2.3.12 Main Circuit Diagram(SHD-EH 400V) Picture 2-13: Main circuit diagram (SHD-EH 400V) 61(125)
  • Page 62: Control Circuit Diagram(Shd-Eh 400V)

    2.3.13 Control Circuit Diagram(SHD-EH 400V) Picture 2-14: Control circuit diagram (SHD-EH 400V) 62(125)
  • Page 63: Electrical Components Layout (Shd-Eh 400V)

    2.3.14 Electrical Components Layout (SHD-EH 400V) Picture 2-15: Electrical components layout (SHD-EH 400V) 63(125)
  • Page 64: Bill Of Electrical Parts(Shd-Eh 400V)

    Bill of Electrical Parts(SHD-EH 400V) 2.3.15 Table 2-30: Electrical components list (SHD-12EH 400V) 64(125)
  • Page 65 Table 2-31: Electrical components list (SHD-25EH 400V) 65(125)
  • Page 66 Table 2-32: Electrical components list (SHD-50EH 400V) 66(125)
  • Page 67 Table 2-33: Electrical components list (SHD-75EH 400V) 67(125)
  • Page 68 Table 2-34: Electrical components list (SHD-100EH/150EH 400V) 68(125)
  • Page 69 Table 2-35: Electrical components list (SHD-200EH 400V) 69(125)
  • Page 70 Table 2-36: Electrical components list (SHD-300EH 400V) 70(125)
  • Page 71: Power, Diameter, Current (Shd 230V)(Gb)

    2.3.16 Power, Diameter, Current (SHD 230V)(GB) 71(125)
  • Page 72: Main Circuit Diagram (Shd 230V)(Gb)

    2.3.17 Main Circuit Diagram (SHD 230V)(GB) Picture 2-16: Main circuit diagram (SHD 230V)(GB) 72(125)
  • Page 73: Control Circuit Diagram (Shd 230V)(Gb)

    2.3.18 Control Circuit Diagram (SHD 230V)(GB) Picture 2-17: Control circuit diagram (SHD 230V)(GB) 73(125)
  • Page 74: Electrical Components Layout (Shd 230V)(Gb)

    2.3.19 Electrical Components Layout (SHD 230V)(GB) Picture 2-18: Electrical components layout (SHD 230V)(GB) 74(125)
  • Page 75: Electrical Components List (Shd 230V)(Gb)

    2.3.20 Electrical Components List (SHD 230V)(GB) Table 2-37: Electrical components list (SHD-12SL 230V)(GB) 75(125)
  • Page 76 Table 2-38: Electrical components list (SHD-25SL 230V)(GB) 76(125)
  • Page 77 Table 2-39: Electrical components list (SHD-50SL 230V)(GB) 77(125)
  • Page 78 Table 2-40: Electrical components list (SHD-75SL 230V)(GB) 78(125)
  • Page 79 Table 2-41: Electrical components list (SHD-100SL/150SL 230V)(GB) 79(125)
  • Page 80 Table 2-42: Electrical components list (SHD-200SL 230V)(GB) 80(125)
  • Page 81 Table 2-43: Electrical components list (SHD-300SL 230V)(GB) 81(125)
  • Page 82 Table 2-44: Electrical components list (SHD-400SL 230V)(GB) 82(125)
  • Page 83 Table 2-45: Electrical components list (SHD-500SL 230V)(GB) 83(125)
  • Page 84 Table 2-46: Electrical components list (SHD-600SL 230V)(GB) 84(125)
  • Page 85 Table 2-47: Electrical components list (SHD-800SL 230V)(GB) 85(125)
  • Page 86 Table 2-48: Electrical components list (SHD-1000SL 230V)(GB) 86(125)
  • Page 87: Power, Diameter, Current (Shd 230V)(Ce)

    2.3.21 Power, Diameter, Current (SHD 230V)(CE) 87(125)
  • Page 88: Main Circuit Diagram (Shd 230V)(Ce)

    2.3.22 Main Circuit Diagram (SHD 230V)(CE) Picture 2-19: Main circuit diagram (SHD 230V)(CE) 88(125)
  • Page 89: Control Circuit Diagram (Shd 230V)(Ce)

    2.3.23 Control Circuit Diagram (SHD 230V)(CE) Picture 2-20: Control circuit diagram (SHD 230V)(CE) 89(125)
  • Page 90: Electrical Components Layout (Shd 230V)(Ce)

    2.3.24 Electrical Components Layout (SHD 230V)(CE) Picture 2-21: Electrical components layout (SHD 230V)(CE) 90(125)
  • Page 91: Electrical Components List (Shd 230V)(Ce)

    2.3.25 Electrical Components List (SHD 230V)(CE) Table 2-49: Electrical components list (SHD-12SL 230V)(CE) 91(125)
  • Page 92 Table 2-50: Electrical components list (SHD-25SL 230V)(CE) 92(125)
  • Page 93 Table 2-51: Electrical components list (SHD-50SL 230V)(CE) 93(125)
  • Page 94 Table 2-52: Electrical components list (SHD-75SL 230V)(CE) 94(125)
  • Page 95 Table 2-53: Electrical components list (SHD-100SL/150SL 230V)(CE) 95(125)
  • Page 96 Table 2-54: Electrical components list (SHD-200SL 230V)(CE) 96(125)
  • Page 97 Table 2-55: Electrical components list (SHD-300SL 230V)(CE) 97(125)
  • Page 98 Table 2-56: Electrical components list (SHD-400SL 230V)(CE) 98(125)
  • Page 99 Table 2-57: Electrical components list (SHD-500SL 230V)(CE) 99(125)
  • Page 100 Table 2-58: Electrical components list (SHD-600SL 230V)(CE) 100(125)
  • Page 101 Table 2-59: Electrical components list (SHD-800SL 230V)(CE) 101(125)
  • Page 102 Table 2-60: Electrical components list (SHD-1000SL 230V)(CE) 102(125)
  • Page 103: Power, Diameter, Current (Shd-Eh 230V)

    2.3.26 Power, Diameter, Current (SHD-EH 230V) 103(125)
  • Page 104: Main Circuit Diagram(Shd-Eh 230V)

    2.3.27 Main Circuit Diagram(SHD-EH 230V) Picture 2-22: Main circuit diagram (SHD-EH 230V) 104(125)
  • Page 105: Control Circuit Diagram(Shd-Eh 230V)

    2.3.28 Control Circuit Diagram(SHD-EH 230V) Picture 2-23: Control circuit diagram(SHD-EH 230V) 105(125)
  • Page 106: Electrical Components Layout (Shd-Eh 230V)

    2.3.29 Electrical Components Layout (SHD-EH 230V) Picture 2-24: Electrical components layout (SHD-EH 230V) 106(125)
  • Page 107: Electrical Components List (Shd-Eh 230V)

    2.3.30 Electrical Components List (SHD-EH 230V) Table 2-61: Electrical components list (SHD-12EH 230V) 107(125)
  • Page 108 Table 2-62: Electrical components list (SHD-25EH 230V) 108(125)
  • Page 109 Table 2-63: Electrical components list (SHD-50EH 230V) 109(125)
  • Page 110: Options

    Dia. (inch) Effectively filter 80% of dust-contain air discharged from dryer to avoid air pollution. 2.4.2 Air Filter Model Applied to ADC-1 SHD-12SL ADC-2 SHD-25SL~150SL ADC-3 SHD-200SL~1000SL Effectively filter 99% of dust-contain air discharged from dryer to avoid air pollution.
  • Page 111: Magnetic Base

    2.4.4 Magnetic Base Magnetic Aluminum Model Applied to Frame Holder× 2 MB-12 SHD-12SL 88.5 × 78 × 2.3 MB-50 SHD-25SL~75SL 118.5 × 105 × 2.3 MR-3 MB-100 SHD-100SL~300SL SHD-400SL and 147 × 130 × 2.3 MB-400 above Made of aluminum with built-in hopper magnet, can effectively separate metal scraps out to avoid material contamination.
  • Page 112: Material Suction Box/Shut-Off Suction Box

    2.4.7 Material Suction Box/Shut-off Suction Box European style in appearance design, work with dryer that has a floor stand and vacuum loader, suitable for material suction and discharging. Applied to SHD-12SL~75SL SHD-100SL and above Model -20-38S -160-38S -20-50S -160-50S -20-38D...
  • Page 113: Material Tank

    2.4.9 Material Tank Equipped with 38mm single-tube suction box,The tank is used to store and convey material toPlaces like hopper loaders to avoid pollution. Dimension (mm) Model Capacity (kg)* H×W × D 985 × 515 × 515 MST-50 1175 × 615 × 615 MST-100 1170 ×...
  • Page 114: Installation And Debugging

    Picture 3-1: Direct installation Direct installation type is to mount the hopper dryer directly on the molding machine via a standard base. SHD-12SL~300SL is suitable for this mounting method as well as floor stand installation type; SHD-400SL and models above should adopt floor stand installation type.
  • Page 115: Floor Stand Installation

    according to material inlet diameter of the molding machine mounting drill holes. Then use the screw to fasten the base and the molding machine inlet. Floor Stand Installation Picture 3-2: Floor stand installation Floor stand installation type is to mount dryer on a floor stand, then via a photo-sensor hopper receiver to convey the material to the feed port of a molding machine.
  • Page 116: Installation Of The Options

    randomly exchange two of the three power firing lines and connect them firmly. Picture 3-3: Blower Installation of the Options 3.5.1 Installation of Air-Exhaust Cyclone Dust Collector /Air-Exhaust Filter If the materials contain dust or to avoid the dust-contain air exhausted by dryer polluting the workshop’s environment.
  • Page 117: Suction Box Installation

    3.5.2 Suction Box Installation Picture 3-5: European suction box When SHD is mounted on the floor stand suction box should be equipped. To convey the dried plastic material conveniently. The installation of suction box is simple. Install them at bottom of the hopper, point to the holes and tighten up the screws. Picture 3-6: Shut-off suction box 3.5.3 Blower Inlet Filter Installation When dryers in the dust-contain environment or hot air requires high cleanliness,...
  • Page 118: Hot Air Recycler Installation

    Installing AIF at blower inlet port when installing it, firstly loosen screws of the blower inlet screen , take down the screen; then install the AIF at blower inlet port, point to the holes and tighten up the screws. 3.5.4 Hot Air Recycler Installation Based on AIF blower inlet filter, using a hear-resistance pipe to connect the hopper exhausting air to AIF.
  • Page 119: Operation Guide

    Operation Guide 4.1 Control Panel Picture 4-1: Control Panel 4.1.1 Panel Operation 1) Turn on main power switch of control box. 2) Press “RUN/STOP” key, it starts drying process, indicator turns green; 3) Press “RUN/STOP” key again, it stops drying process, indicator turns yellow 4.1.2 Temperature Setting 1) The setup number will flicker after pressing "Meun"...
  • Page 120: Pid Setting

    4.1.4 PID Setting 1) Press both “Menu” and “Down” keys for 3 seconds, it shows “P” (proportion) setting; 2) Press “Setup” key, the set value flickers, then press “Up”or “Down” key to add or decrease the value. 3) Press “Setup” key to confirm the input value. 4) Press “Up”...
  • Page 121: Intermittent Operation Setting

    Parameters Codes Factory Default Proportion Integral time Differential time Over-temp alarm 15℃ Control cycle HCLE Blower delay FDLY ℃ Temp. unit UNIT 4.1.5 Intermittent Operation Setting 1) Hold “Menu” for about 2 secs. to set current time and week. Press “Up” or “Down”...
  • Page 122 2) Press “Up” key to enter “ID” (communication address) setting; (Notes: The communication address of every controller in the same system must be the only one, no repeat use. In principle: communication address of hopper 1 is 1, communication address of hopper 1 is 2, and so on.) 3) Press “Setup”...
  • Page 123: Operation Flow

    4.1.8 Operation Flow :0-200℃ Rang 100C 100C :90℃ Default M+△+3S M+2S M+5S M+7S ▽ TIME OFF1 ON 1 Communiation Mon. off Mon. start Heating ratio Current protocol time time Rang:1-100℃ Rang: Time(hr,min) 00:00=OFF 00:00=OFF Default:40℃ MODBUS-RTU △/ ▽ △/ ▽ △/ ▽...
  • Page 124: Wrong Codes Remark

    4.1.9 Wrong Codes Remark Wrong Codes Remark Thermocouple break alarm Over-temp alarm Overload alarm EGO Over-temp heater cable cut off 124(125)
  • Page 125: Maintenance And Repair

    5. Maintenance and Repair 5.1 Blower 1) Clean the blower regularly (especially the air inlet path). 2) Eliminate the fan's dirt regularly to avoid the damage to the blower. Attention! No need for regular inspection because all the electrical parts in the control unit are fixed tightly! 6.

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