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Shini SHD Series Manual

Shini SHD Series Manual

“standard” hopper dryer
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SHD
料斗干燥机
"Standard" Hopper Dryer
日 期:2014 年 12 月
版 本:Ver.B
Date: Dec, 2014
Version: Ver.B

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Summary of Contents for Shini SHD Series

  • Page 1 料斗干燥机 “Standard” Hopper Dryer 日 期:2014 年 12 月 版 本:Ver.B Date: Dec, 2014 Version: Ver.B...
  • Page 3 目录 Content 安装 ........................ 9 1.1 直接安装型 ....................9 1.2 脚架安装型 .................... 10 安全规则 ....................... 10 2.1 安全标志....................10 电源 ......................11 电源连接 ....................... 11 干燥机的测试....................11 控制面板及操作 .................... 12 6.1 控制面板....................12 6.1.1 面板操作 ..................12 6.1.2 温度设定 ..................12 6.2 干燥机附定时器控制面板...............
  • Page 4 11.5 系统机构图 (SHD-200~300) ..............27 11.6 零件明细表 (SHD-200/200-H)............... 28 11.7 零件明细表 (SHD-300) ................. 29 11.8 系统机构图 (SHD-400~600) ..............30 11.9 零件明细表 (SHD-400~600) ..............31 系统机构图 (SHD-800~1000)............32 11.10 零件明细表 (SHD-800~1000)............33 11.11 12. 干燥机系列电控接线图.................. 34 12.1 功率,线径,电流 (400V)..............34 12.2 主电路图 SHD-12~1000 (400V) ............35 12.3 控制电路图...
  • Page 5 电气组件明细 (SHD-12~1000 230V)........... 53 12.14 电气组件明细表(SHD-12) (230V) .......... 53 12.14.1 电气组件明细表 (SHD-25) (230V)......... 53 12.14.2 电气组件明细表 (SHD-50) (230V)......... 54 12.14.3 电气组件明细表 (SHD-75) (230V)......... 54 12.14.4 电气组件明细表 (SHD-100) (230V) ......... 55 12.14.5 电气组件明细表 (SHD-150) (230V) ......... 55 12.14.6 电气组件明细表 (SHD-200) (230V)........56 12.14.7 电气组件明细表...
  • Page 6 18.6 Hot Air Recycler Installation ..............69 19. Maintenance and Repair ................70 19.1 Blower ....................70 20. Troubleshooting ..................71 21. External Dimensions .................. 72 22. Specification ....................73 23. Spare Parts of SHD..................75 23.1 System Configuration (SHD-12~75)............75 23.2 Spare Parts Specification (SHD-12~75)..........
  • Page 7 24.7.7 Bill of Electrical Parts (SHD-200) (400V)....... 95 24.7.8 Bill of Electrical Parts (SHD-300) (400V)....... 95 24.7.9 Bill of Electrical Parts (SHD-400) (400V)....... 96 24.7.10 Bill of Electrical Parts (SHD-500) (400V)....... 96 24.7.11 Bill of Electrical Parts (SHD-600) (400V)....... 97 24.7.12 Bill of Electrical Parts (SHD-800) (400V).......
  • Page 8 8(111)
  • Page 9 1. 安装 安装定位需注意 1) 机器只能安装在垂直位置, 确保所选的安装位置上方和邻近区域无任何可能阻 碍机器安装作业或对物件、使用人员造成危险的管道、固定结构或其他物体。 2) 为方便维护作业,建议在机器四周留有 1m 的空间。请将本装置与易燃物品保 持至少 2m 的距离。 直接安装型 Pic. 1-1:直接安装型 直接安装型即将料斗干燥机 通过一个标准底座直接安装在成型机之上。 SHD-12~300 可用此种安装方式,也可使用脚架安装型;SHD-400 及以上机型需使 用脚架安装型。 以此方式安装干燥机时,所配的标准底座一定要按照成型机进料口的孔位尺寸进行 钻孔,然后用螺丝将底座与成型机进料口锁紧固定。 9(111)
  • Page 10 脚架安装型 Pic. 1-2:脚架安装型 Floor stand installation 脚架安装型即将干燥机安装于脚架上,然后通过一个电眼料斗把料送至成型机进料 口,SHD-400 及以上机型需使用脚架安装型。 机器应置于一个平面之上,以确保平衡状态。如需安装在一个升高面上(脚手架、 夹层等) ,应确保其结构和大小足以承受机器的重量和大小。 2. 安全规则 注意: 电器安装应由专业的电工来安装。 在电源接入前,确定电源开关之规格与负荷保护额定电流是否适当、 安全, 且应当注意在连接电源前机体主电源开关调至"OFF"状态。在机器维修保 养时,应先关闭电源开关和自动运行开关。 2.1 安全标志 危险! 高压危险! 这个标签贴在电盒外壳上。 注意! 10(111)
  • Page 11 这个标签表示该处多加小心! 警告! 表面高温,容易烫手!该标签贴在电热管的外壳上。 3. 电源 信易 SHD 系列干燥机用电规格为 3Φ 400VAC 50Hz,也可根据客户之需求,特 殊订购。 4. 电源连接 将电控箱打开,参照里面配线图,接上电源,应注意电源是否相符。电源开关之 规格与负荷保护额定是否适当、安全。 注意:在连接电源前应将电源总开关调至" OFF "状态,干燥机电控箱上的电热开 关切换至"OFF"状态。 5. 干燥机的测试 当确信所有的线路已稳固连接好以后,打开风机开关至“ON”状态,再打开控制箱 上的电热开关至“ON”状态,这时开关上的指示灯亮,观察风机的转向是否与其标 示的箭头所示方向相同,若方向不同,将三根电源火线中的任意两根调换并连接 稳固即可。 Pic. 5-1:风机 11(111)
  • Page 12 6. 控制面板及操作 6.1 控制面板 Pic. 6-1:控制面板 面板操作 6.1.1 1) 先打开风机开关; 2) 再打开电热开关,开始进行烘料作业; 温度设定 6.1.2 Pic. 6-2:温度控制器 12(111)
  • Page 13 如上图 6-2 各数字所示 1. 温差显示区。用于显示实际温度与设定温度的差值;如实际温度比设定温度低, 则指针向左(负数方向)偏移,反之则向右(正数方向)偏移。 2. 温度设定区。设定值范围 0~199℃,当加热到一定时间,控制箱上的“on/off” 指示灯间隔性地显示黄色和绿色,表明达到了设定的温度,同时观察温控器上温 度与温度设定区上的温度是否相符,误差允许±2℃。 3. 温差指针微调旋钮。当工作温度稳定后(约为开机后 1hr),温差指针理应在 0 刻度处附近(即实际温度与设定温度差值),否则可调整此微调旋钮来调整温差 指针到 0 刻度处。 4. 超温警报值设定旋钮。当实际温度≥设定温度+警报值时,温控器有警报输出, 出厂设定值 15℃。 温控器面板指示灯说明如下: ON/OFF:ON 状态是亮绿灯,OFF 状态亮红灯; AL:灯亮表示超温警报输出; TC B:灯亮表示感温线断线。 注意:设定温度时一定要参考塑胶原料之干燥温度,温度调节过高的话,原料会 因受高热而结块,以致发生严重故障,因此温度设定必须顾虑此点,配合实际经 验进行设定。 另干燥机配有超温保护装置,SHD-25~150 采用铅片作超高温断电保护,当发热 丝电流过大或加热管内温度过高(328℃)时,铅片会自然熔断,停止加热,如图 6-3; SHD-200 及以上机型、采用超温保护器,安装于电控箱背面固定柱上,当 感测到固定柱的温度超过 130℃,保护器将切断电源,如图 6-4。 Pic.
  • Page 14 Pic. 6-4:超温保护器 6.2 干燥机附定时器控制面板 Pic. 6-5:控制面板(附定时器) 面板操作 6.2.1 1) 先打开风机开关; 2) 再打开电热开关,开始进行烘料作业; 3) 打开定时器开关,设置好定时器的时间后,可定时进行烘料作业。 定时设定 6.2.2 14(111)
  • Page 15 Pic. 6-6:定时器 1. 在所有开关都打开的前提下,打开定时设置开关 。 2. 取下定时器的外透明罩, 将定时器左上角的小灰色开关推至 Auto 状态。 将右上 角的电压频率调为用户当前使用的电压频率。 3. 设定当前时间。如图 6-6 所示,顺时针旋转定时器中间的“TIME SET DIAL”旋 钮来设定当前时间。靠中间一圈白底刻度盘为 12 小时制,靠外一圈灰底刻度 盘为 24 小时制,请注意区分。如图所示,所设定的当前时间为凌晨 4 点半, 即 04:30。 4. 设定需要干燥的时间。将定时器的外圈齿向内圈压下,所压下的范围即为从开 始干燥至结束干燥的时间范围。如上图所示,当时间到了上午 8 点,机器开始 工作,一直到下午 4 点,机器停止,每天如此循环。 6.3 安装排风旋风器/排风空气滤清器 若所干燥的塑料中含有粉尘或不想让干燥机排除的含粉气体污染车间环境,可选 配排风旋风器 HCF 或排风空气滤清器 ADC 对干燥机的排风进行过滤。 HCF 过滤 效率可达...
  • Page 16 Pic. 6-7:左:干燥机排风口弯头 中:排风旋风器 右:排风空气滤清器 6.4 安装吸料盒 Pic. 6-8:欧化吸料盒 当 SHD 安装于脚架之上时,需配吸料盒 SBU,便于干燥后的塑料被输送机送走。 欧化吸料盒及截料式吸料盒的安装较为简单,其安装于料桶的底部,对应孔位锁 紧螺丝即可。 16(111)
  • Page 17 Pic. 6-9:截料式吸料盒 6.5 安装风机入口过滤器 当干燥机所处的环境中粉尘较多或对热风的洁净度要求较高时,可选配 AIF 风机 入风口过滤器。 Pic. 6-10:右:AIF 风机入风口过滤器 AIF 安装于风机的入风口,先把风机入风口风网的固定螺钉松开,卸下风网;再 把 AIF 安装于风机入风口,对应螺钉孔位锁紧螺钉即可。 6.6 安装热风回收器 17(111)
  • Page 18 在 AIF 风机入风口过滤器的基础上,通过一耐热风管把料桶排气接回到 AIF,即 形成热风回收器,通过将热风回收,最高可节约能耗约 40%。 Pic. 6-11:HAR 热风回收器 18(111)
  • Page 19 7. 维护与保养 7.1 风机 1) 应定时清理风机内部及外部 (特别是进风口的空气通路),除去表面灰尘。 2) 定期清除风车风叶上的异物,以免损坏风车。 注意! 电控箱内所有安装电气组件的螺丝全部锁紧,无需定期检查! 8. 常见故障及其排除 故障现象 产生的原因 排除方法 风机转向与箭头相反 风机接线反相 对换任意两条风机电源线 1. 电机故障 1. 检查更换 风机不转冒烟 2. 电磁开关触点开路 2. 检查更换或修复 1. 过载器跳脱 1. 检查更换 风机不转电热不加 2. 变压器故障 2. 检查更换 热 3. 保险丝熔断 3.
  • Page 20 9. 干燥机外形尺寸 Pic. 9-1:外形尺寸图 20(111)
  • Page 21 10. 规格表 机型 SHD 版本 干燥电热(kW) 19.5 / 3* /3.3* /4.2* /4.8* / 6.6* /7.2* / 15* 风机 (50 kW) 0.05 0.12 0.12 0.12 0.12 0.12 0.18 0.18 0.18 0.18 0.55 装料量 (kg) H(mm) 1015 1145 1240 1340 1580 H1(mm) 1045 1150 1340...
  • Page 22 干燥机的干燥量(kg/hr)(参考使用) 注意:在环境温度为 20℃,湿度为 65%的条件下,干燥过后塑胶料的含水率不会超过 0.2%。 22(111)
  • Page 23 11. 干燥机零件图 11.1 系统机构图 (SHD-12~75) Pic. 11-1:SHD-12~75 23(111)
  • Page 24 11.2 零件明细表 (SHD-12~75) 物料编号 序号 名称 SHD-12/12-H SHD-25/25-H SHD-50/50-H SHD-75/75-H 控制箱** BH31001200350 BH31002500450 BH31005000750 BH31007500250 热风管** BA10001200610 BA10002500410 BA10005000610 BA10005000610 BH70120300150 BH70250300150 BH70500300150 BH70750300050 电热管*/高温型电热管* /BH70120300010 /BH70253300010 /BH70007500510 /BH70754800010 风机* BM4001500550 BM40002500350 BM40003000250 BM40003000250 储料桶 BK01001200020 BK01002500020 BK01005000020 BK01007500020 盖后钮 YW06125040000 YW06125040000 YW06125040000 YW06125040000 排风管...
  • Page 25 11.3 系统机构图 (SHD-100~150) Pic. 11-2:SHD-100~150 25(111)
  • Page 26 11.4 零件明细表 (SHD-100~150) 物料编号 序号 名称 SHD-100/100-H SHD-150/150-H 控制箱** BH31101500350 BH31100001550 热风管** BA10010000610 BA10010000610 BH70103800050 BH70153800050 电热管*/高温型电热管* / BH70153800050 / BH70150720010 风机* BM40004000150 BM40004000150 储料桶 BK01010000020 BK01015000020 盖后钮 YW06102000000 YW06102000000 排风管 BA10251000010 BA10251000010 把手 YW00121000000 YW00121000000 把手钩 YW00251000000 YW00251000000 桶盖 BL01100700720 BL01100700720 盖迫紧...
  • Page 27 11.5 系统机构图 (SHD-200~300) Pic. 11-3:SHD-200~300 27(111)
  • Page 28 11.6 零件明细表 (SHD-200/200-H) 序号 名称 物料编号 控制箱** BH31020000550 热风管** BA10020000610 BH70203800050 电热管* / 高温型电热管* / BH70200150010 风机* BM40005000150 盖后钮 YW09102000100 储料桶 BK01020000020 桶盖 BW09020000020 排风管 BA10020000210 把手 YW00121000000 把手钩 YW00251000000 视料窗 YW09000600000 视料窗亚克力 YR40001200000 视料窗迫紧 YR40000600000 孔屏器** BL01020000120 护屏器** BL01020000320 料斗...
  • Page 29 11.7 零件明细表 (SHD-300) 序号 名称 物料编号 控制箱** BH31030000950 热风管** BL01030000220 电热管* BH70303800050 风机* BM40005000150 盖后钮 YW0910200010 储料桶 BK01030000020 桶盖 BW09020000020 排风管 BA10020000210 把手 YW00121000000 把手钩 YW00251000000 视料窗 YW09000600000 视料窗亚克力 YR40001200000 视料窗迫紧 YR40000600000 孔屏器** BL01020000120 护屏器** BL01020000320 料斗 BA10020000110 底座** BY10200000050 *表示可能损坏的项目;**表示较可能损坏的项目,建议备份。...
  • Page 30 11.8 系统机构图 (SHD-400~600) Pic. 11-4:SHD-400~600 30(111)
  • Page 31 11.9 零件明细表 (SHD-400~600) 物料编号 序号 名称 SHD-400 SHD-500 SHD-600 控制箱** BH31040000450 BH31050000250 BH31060000850 热风管** BA10001200610 BA10001200610 BL01060000220 电热管* BH70403800050 BH70503800050 BH70603800050 风机* BM40005000150 BM40005000150 BM30055000150 盖后钮 BW09040000110 BW09040000110 BW09040000110 储料桶 BK01040000020 BK01050000020 BK01060000020 桶盖 BL01040000720 BL01040000720 BL01040000720 排风管 BA10020000210 BA10020000210 BA10020000210 把手...
  • Page 32 11.10 系统机构图 (SHD-800~1000) Pic. 11-5:SHD-800~1000 32(111)
  • Page 33 11.11 零件明细表 (SHD-800~1000) 物料编号 序号 名称 SHD-800 SHD-1000 控制箱** BH31080000350 BH31100000450 风机* BM30113230050 BM30113230050 加热箱 BH70244000750 BH70324000750 入风口法兰 BW21601200010 BW21601200010 储料桶 BK01080000420 BK01100000420 盖迫紧 YR10002500200 YR10002500200 排风管 BA10020000210 BA10020000210 下吹风管 BL01800000020 BL01801042620 视料窗 YW09000600000 YW09000600000 视料窗亚克力 YR40001200000 YR40001200000 视料窗迫紧 YR40000600000 YR40000600000 护屏器** BL01080000010 BL01080000010...
  • Page 34 12. 干燥机系列电控接线图 12.1 功率,线径,电流 (400V) 符号 型号 SHD-12 0.05 SHD-25 0.12 0.31 SHD-50 0.12 0.31 SHD-75 0.12 0.31 SHD-100 0.12 0.46 SHD-150 0.12 0.46 SHD-200 18.5 0.18 0.64 SHD-300 0.18 0.64 22.5 SHD-400 27.5 0.18 0.64 SHD-500 0.18 0.64 19.5 29.5 SHD-600 32.8...
  • Page 35 12.2 主电路图 SHD-12~1000 (400V) 35(111)
  • Page 36 12.3 控制电路图 SHD-12~1000 (400V) 36(111)
  • Page 37 12.4 控制电路图 SHD-12T~1000T (400V) 37(111)
  • Page 38 12.5 组件布置及端子接线图 (SHD-12~1000)( 400V) 38(111)
  • Page 39 12.6 组件布置及端子接线图 (SHD-12T~1000T)(400V) 39(111)
  • Page 40 12.7 电气组件明细 (SHD-12~1000 400V) 12.7.1 电气组件明细表 (SHD-12) (400V) 序号 符号 名称 规格 物料编号 断路器* 10A 3P 400V 50/60Hz YE40301003000 励磁脱扣器 230V 50/60Hz YE40023560000 接触器* 220V 50/60Hz YE00601521000 接触器* 220V 50/60Hz YE00601621000 温控器* 230V 50/60Hz YE85019900000 24 小时定时器 230V 50/60Hz YE86002400000 熔断器座** YE41032200000 熔断器**...
  • Page 41 12.7.3 电气组件明细表 (SHD-50) (400V) 序号 符号 名称 规格 物料编号 断路器* 10A 3P 400V 50/60Hz YE40301003000 励磁脱扣器 230V 50/60Hz YE40023560000 接触器* 220V 50/60Hz YE00601521000 接触器* 220V 50/60Hz YE00601621000 温控器* 230V 50/60Hz YE85019900000 24 小时定时器 230V 50/60Hz YE86002400000 熔断器座** YE41032200000 熔断器** YE46001000100 熔断器** 6*30mm 2A 250V YE41001000000...
  • Page 42 12.7.5 电气组件明细表 (SHD-100) (400V) 序号 符号 名称 规格 物料编号 断路器* 16A 3P 400V 50/60Hz YE40301603000 励磁断路器 230V 50/60Hz YE40023560000 接触器* 220V 50/60Hz YE00601521000 接触器* 220V 50/60Hz 温控器* 230V 50/60Hz YE85019900000 24 小时定时器 230V 50/60Hz YE86002400000 熔断器座** YE41032200000 熔断器** YE46001000100 熔断器** 6*30mm 2A 250V YE41001000000 变压器*...
  • Page 43 12.7.7 电气组件明细表 (SHD-200) (400V) 序号 符号 名称 规格 物料编号 断路器* 25A 3P 400V 50/60Hz YE40302503000 励磁断路器 230V 50/60Hz YE40023560000 接触器* 220V 50/60Hz YE00601521000 接触器* 220V 50/60Hz YE00602622000 温控器* 230V 50/60Hz YE85019900000 24 小时定时器 230V 50/60Hz YE86002400000 熔断器座** YE41032200000 熔断器** YE46001000100 熔断器** 6*30mm 2A 250V YE41001000000...
  • Page 44 12.7.9 电气组件明细表 (SHD-400) (400V) 序号 符号 名称 规格 物料编号 断路器* 40A 3P 400V 50/60Hz YE40304003000 励磁断路器 230V 50/60Hz 接触器* 220V 50/60Hz YE00601521000 接触器* 220V 50/60Hz YE00602822000 温控器* 230V 50/60Hz YE85019900000 24 小时定时器 230V 50/60Hz YE86002400000 熔断器座** YE41032200000 熔断器** YE46001000100 熔断器** 6*30mm 2A 250V YE41001000000 变压器*...
  • Page 45 12.7.11 电气组件明细表 (SHD-600) (400V) 序号 符号 名称 规格 物料编号 断路器* 50A 3P 400V 50/60Hz YE40305003000 励磁断路器 230V 50/60Hz YE40023560000 接触器* 220V 50/60Hz YE00601521000 接触器* K2 K5 220V 50/60Hz YE00602622000 温控器* 230V 50/60Hz YE85019900000 24 小时定时器 230V 50/60Hz YE86002400000 热过载继电器 1.4~2A YE01160140000 熔断器座** YE41032200000...
  • Page 46 12.7.13 电气组件明细表 (SHD-1000) (400V) 序号 符号 名称 规格 物料编号 断路器* 80A 3P 400V 50/60Hz YE40308003000 励磁断路器 230V 50/60Hz YE40023560000 接触器* 220V 50/60Hz YE00601521000 接触器* K2 K5 220V 50/60Hz YE00602722000 温控器* 230V 50/60Hz YE85019900000 24 小时定时器 230V 50/60Hz YE86002400000 热过载继电器 2.2-3.2A YE01160220000 熔断器座** YE41032200000...
  • Page 47 12.8 功率,线径,电流 (230V) 符号 型号 SHD-12 0.05 SHD-25 0.12 0.42 SHD-50 10.7 0.12 0.42 10.2 SHD-75 11.5 0.12 0.42 SHD-100 16.3 0.12 0.55 15.8 SHD-150 16.3 0.12 0.55 15.8 SHD-200 32.1 0.18 31.5 SHD-300 40.1 10.0 0.18 10.0 39.5 SHD-400 47.6 10.0 0.18...
  • Page 48 12.9 主电路图 SHD-12~1000 (230V) 48(111)
  • Page 49 12.10 控制电路图 SHD-12~1000 (230V) 49(111)
  • Page 50 12.11 控制电路图 SHD-12T~1000T (230V) 50(111)
  • Page 51 12.12 组件布置及端子接线图 (SHD-12~1000)(230V) 51(111)
  • Page 52 12.13 组件布置及端子接线图 (SHD-12T~1000T)(230V) 52(111)
  • Page 53 12.14 电气组件明细 (SHD-12~1000 230V) 12.14.1 电气组件明细表(SHD-12) (230V) 序号 符号 名称 规格 物料编号 断路器* 10A 3P 400V 50/60Hz YE40301003000 励磁断路器 230V 50/60Hz YE40023560000 接触器* 220V 50/60Hz YE00601521000 接触器* 220V 50/60Hz YE00601621000 温控器* 230V 50/60Hz YE85019900000 24 小时定时器 230V 50/60Hz YE86002400000 熔断器** 6*30mm 2A 250V YE41001000000 熔断器**...
  • Page 54 12.14.3 电气组件明细表 (SHD-50) (230V) 序号 符号 名称 规格 物料编号 断路器* 16A 3P 400V 50/60Hz YE40301603000 励磁断路器 230V 50/60Hz YE40023560000 接触器* 220V 50/60Hz YE00601521000 接触器* 220V 50/60Hz YE00602522000 温控器* 230V 50/60Hz YE85019900000 24 小时定时器 230V 50/60Hz YE86002400000 熔断器** 6*30mm 2A 250V YE41001000000 熔断器** 6*30mm 2A 250V...
  • Page 55 12.14.5 电气组件明细表 (SHD-100) (230V) 序号 符号 名称 规格 物料编号 断路器* 25A 3P 400V 50/60Hz YE40302003000 励磁断路器 230V 50/60Hz YE40023560000 接触器* 220V 50/60Hz YE00601521000 接触器* 220V 50/60Hz YE00602620000 温控器* 230V 50/60Hz YE85019900000 24 小时定时器 230V 50/60Hz YE86002400000 熔断器** 6*30mm 2A 250V YE41001000000 熔断器** 6*30mm 2A 250V...
  • Page 56 12.14.7 电气组件明细表 (SHD-200) (230V) 序号 符号 名称 规格 物料编号 断路器* 40A 3P 400V 50/60Hz YE40304003000 励磁断路器 230V 50/60Hz YE40023560000 接触器* 220V 50/60Hz YE00601521000 接触器* 220V 50/60Hz YE00602822000 温控器* 230V 50/60Hz YE85019900000 24 小时定时器 230V 50/60Hz YE86002400000 熔断器** 6*30mm 2A 250V YE41001000000 熔断器** 6*30mm 2A 250V...
  • Page 57 12.14.9 电气组件明细表 (SHD-400) (230V) 序号 符号 名称 规格 物料编号 断路器* 63A 3P 400V 50/60Hz YE40306303000 励磁断路器 230V 50/60Hz YE40023560000 接触器* 220V 50/60Hz YE00601521000 接触器* 220V 50/60Hz YE00503600000 温控器* 230V 50/60Hz YE85019900000 24 小时定时器 230V 50/60Hz YE86002400000 熔断器** 6*30mm 2A 250V YE41001000000 熔断器** 6*30mm 2A 250V...
  • Page 58 12.14.11 电气组件明细表 (SHD-600) (230V) 序号 符号 名称 规格 物料编号 断路器* 80A 3P 400V 50/60Hz YE40308003000 励磁断路器 230V 50/60Hz YE40023560000 接触器* 220V 50/60Hz YE00601521000 接触器* K2 K5 220V 50/60Hz YE00602822000 温控器* 230V 50/60Hz YE85019900000 24 小时定时器 230V 50/60Hz YE86002400000 热过载继电器 2.2~3.2A YE01160220000 熔断器** 6*30mm 2A 250V...
  • Page 59 12.14.13 电气组件明细表 (SHD-1000) (230V) 序号 符号 名称 规格 物料编号 断路器* 100A 3P 400V 50/60Hz YE40310003000 励磁断路器 230V 50/60Hz YE40023560000 接触器* 220V 50/60Hz YE00601521000 接触器* K2 K5 220V 50/60Hz YE00503500000 温控器* 230V 50/60Hz YE85019900000 24 小时定时器 230V 50/60Hz YE86002400000 热过载继电器 4.5~6.3A YE01160450000 熔断器** 6*30mm 2A 250V...
  • Page 60 13. Installation Notes for Installation and Positioning: 1) Machine just can be mounted in vertical position. Make sure there’s no pipe, fixed structure or other objects above the installing location and around the machine which may block machine’s installation, hit objects or injure human person.
  • Page 61 13.2 Floor Stand Installation Pic. 13-2: Floor stand installation Floor stand installation type is to mount dryer on a floor stand, then via a photo-sensor hopper receiver to convey the material to the feed port of a molding machine. SHD-400 and above models should adopt floor stand installation type. Machine should be placed on water-level floor to keep balance.
  • Page 62 High temperature surface may burn hands! This label should be stick to the shell of electric heating box. 15. Power Applied power of Shini SHD series is 3Φ 400VAC 50Hz. Special power supply can be customized. 16. Connecting the Power Source Open the control box and connect the power source in accordance with wiring diagram.
  • Page 63 Pic. 17-1:Blower 18. Control Panel and Operation 18.1 Control Panel Pic. 18-1: Control panel 63(111)
  • Page 64 Panel Operation 18.1.1 1) Turn on the blower switch; 2) Turn on heater switch, and start heating operation; Setting Temperature 18.1.2 Pic. 18-2: Temperature controller As figures on above picture 6-2: 1. Temperature difference display area. It is used to display difference value between actual temp.
  • Page 65 value alarming value, temperature controller has alarming output, the factory set value is 15℃. Temperature controller panel indicator light description as below: ON/OFF:ON status green light on, OFF status red light on; AL: light on means over temperature alarm output; TC B:...
  • Page 66 Pic. 18-4:Overheating protector 18.2 Control Panel with Dryer Pic. 18-5:Control panel (with timer) 18.2.1 Panel Operation 1) Turn on blower switch; 2) Turn on heater switch, start heating operation; 3) Turn on the timer switch, set time to dry the material. Timer Setting 18.2.2 66(111)
  • Page 67 Pic. 18-6:Timer 1. Under the condition that all the switches turned on, turn on the timer switch . 2. Take down the transparent cover of the timer, push the little gray switch at left conner on top of the timer to “Auto” status. Set the pressure electrical frequency at top right conner of timer to current customer’s frequency.
  • Page 68 Pic. 18-7: Left : Air-exhaust elbow of dryer Middle : Air-exhaust cyclone dust collector Right: Air-exhaust filter 18.4 Suction Box Installation Pic. 18-8:European suction box When SHD is mounted on the floor stand suction box should be equipped. To convey the dried plastic material conveniently.
  • Page 69 Pic. 18-9:Shut-off suction box 18.5 Blower Inlet Filter Installation When dryers in the dust-contain environment or hot air requires high cleanliness, it can option with AIF blower inlet filter. Pic. 18-10:Right:AIF blower inlet filter Installing AIF at blower inlet port when installing it, firstly loosen screws of the blower inlet screen , take down the screen;...
  • Page 70 Pic. 18-11:Hot air recycler 19. Maintenance and Repair 19.1 Blower 1) Clean the blower regularly (especially the air inlet path). 2) Eliminate the fan's dirt regularly to avoid the damage to the blower. Attention! No need for regular inspection because all the electrical parts in the control unit are fixed tightly! 70(111)
  • Page 71 20. Troubleshooting Fault Possible reasons Solution Blower rotating on Blower circuit connection reverse Exchange two of theel ectrical the contrary with phase. wires. arrow Blower not turning 1. Motor fault. 1. Check and change. hot air pipe reeky 2. Failures of solenoid switch. 2.
  • Page 72 21. External Dimensions Pic. 21-1:External dimensions 72(111)
  • Page 73 22. Specification 1000 Ver. Heater Power 19.5 (kW) / 3* / 3.3* / 4.2* / 4.8* / 6.6* / 7.2* / 15* Blower Power 0.05 0.12 0.12 0.12 0.12 0.12 0.18 0.18 0.18 0.18 0.55 (50 kW) Loading 1000 Capacity (kg) H(mm) 1015 1145...
  • Page 74 Dryer Drying Capacity(kg/hr)(Selection Guide) Notes:Based on relative humidity 65% with ambient temperature of 20℃,moisure content after drying can be 0.2% ro less. 74(111)
  • Page 75 23. Spare Parts of SHD 23.1 System Configuration (SHD-12~75) Pic. 23-1:SHD-12~75 75(111)
  • Page 76 23.2 Spare Parts Specification (SHD-12~75) Part NO. Name SHD-12/12-H SHD-25/25-H SHD-50/50-H SHD-75/75-H Control box** BH31001200350 BH31002500450 BH31005000750 BH31007500250 Hot-air pipe** BA10001200610 BA10002500410 BA10005000610 BA10005000610 Pipe heater* BH70120300150 BH70250300150 BH70500300150 BH70750300050 / High-temp. pipe heater* /BH70120300010 /BH70253300010 /BH70007500510 /BH70754800010 Blower* BM4001500550 BM40002500350 BM40003000250 BM40003000250 Storage hopper BK01001200020 BK01002500020 BK01005000020...
  • Page 77 23.3 System Configuration (SHD-100~150) Pic. 23-2:SHD-100~150 77(111)
  • Page 78 23.4 Spare Parts Specification (SHD-100~150) Part NO. Name SHD-100/100-H SHD-150/150-H Control box** BH31101500350 BH31100001550 Hot-air pipe** BA10010000610 BA10010000610 BH70103800050 BH70153800050 Pipe heater* / High-temp. pipe heater* / BH70153800050 / BH70150720010 Blower* BM40004000150 BM40004000150 Storage hopper BK01010000020 BK01015000020 Rear hinge at cover YW06102000000 YW06102000000 Exhaust pipe...
  • Page 79 23.5 System Configuration (SHD-200~300) Pic. 23-3:SHD-200~300 79(111)
  • Page 80 23.6 Spare Parts Specification (SHD-200) Part. NO Name SHD-200/200-H Control box** BH31020000550 Hot-air pipe** BA10020000610 BH70203800050 Pipe heater* / High-temp. pipe heater * / BH70200150010 Blower* BM40005000150 Rear hinge at cover YW09102000100 Storage hopper BK01020000020 Hopper cover BW09020000020 Exhaust pipe BA10020000210 Handle YW00121000000...
  • Page 81 23.7 Spare Parts Specification (SHD-300) Name Part. NO Control box** BH31030000950 Hot-air pipe** BL01030000220 Pipe heater* BH70303800050 Blower* BM40005000150 Rear hinge at cover YW0910200010 Storage hopper BK01030000020 Hopper cover BW09020000020 Exhaust pipe BA10020000210 Handle YW00121000000 Handle hook YW00251000000 Sight glass YW09000600000 Sight glass acryl YR40001200000...
  • Page 82 23.8 System Configuration (SHD-400~600) Pic. 23-4:SHD-400~600 82(111)
  • Page 83 23.9 Spare Parts Specification (SHD-400~600) Part. NO Name SHD-400 SHD-500 SHD-600 Control box** BH31040000450 BH31050000250 BH31060000850 Hot-air pipe** BA10001200610 BA10001200610 BL01060000220 Pipe heater* BH70403800050 BH70503800050 BH70603800050 Blower* BM40005000150 BM40005000150 BM30055000150 Rear hinge a cover BW09040000110 BW09040000110 BW09040000110 Storage hopper BK01040000020 BK01050000020 BK01060000020 Hopper cover BL01040000720...
  • Page 84 23.10 System Configuration (SHD-800~1000) Pic. 23-5:SHD-800~1000 84(111)
  • Page 85 23.11 Spare Parts Specification (SHD-800~1000) Parts NO. Name SHD-800 SHD-1000 Control box** BH31080000350 BH31100000450 Blower* BM30113230050 BM30113230050 Heating case BH70244000750 BH70324000750 Air inlet flange BW21601200010 BW21601200010 Storage hopper BK01080000420 BK01100000420 Cover fastener YR10002500200 YR10002500200 Exhaust pipe BA10020000210 BA10020000210 Down blowing pipe BL01800000020 BL01801042620 Sight glass...
  • Page 86 24. Electrical Diagram 24.1 Power, Diameter, Current (400V) Symbol Model SHD-12 0.05 SHD-25 0.12 0.31 SHD-50 0.12 0.31 SHD-75 0.12 0.31 SHD-100 0.12 0.46 SHD-150 0.12 0.46 SHD-200 18.5 0.18 0.64 SHD-300 0.18 0.64 22.5 SHD-400 27.5 0.18 0.64 SHD-500 0.18 0.64 19.5...
  • Page 87 24.2 Main Electrical Circuit SHD-12~1000 (400V) 87(111)
  • Page 88 24.3 Control Circuit SHD-12~1000 (400V) 88(111)
  • Page 89 24.4 Control Circuit SHD-12T~1000T (400V) 89(111)
  • Page 90 24.5 Layout and Component Electrical Diagram (SHD-12~1000) (400V) 90(111)
  • Page 91 24.6 Layout and Component Electrical Diagram(SHD-12T~1000T) (400V) 91(111)
  • Page 92 24.7 Bill of Electrical Parts (SHD-12~1000 400V) 24.7.1 Bill of Electrical Parts (SHD-12) (400V) Symbol Parts Name Seecifications Parts No. Circuit breaker* 10A 3P 400V 50/60Hz YE40301003000 Excitation breaker 230V 50/60Hz YE40023560000 Contactor* 220V 50/60Hz YE00601521000 Contactor* 220V 50/60Hz YE00601621000 Temp.controller* 230V 50/60Hz YE85019900000...
  • Page 93 24.7.3 Bill of Electrical Parts (SHD-50) (400V) Symbol Parts Name Seecifications Parts No. Circuit breaker* 10A 3P 400V 50/60Hz YE40301003000 Excitation breaker 230V 50/60Hz YE40023560000 Contactor* 220V 50/60Hz YE00601521000 Contactor* 220V 50/60Hz YE00601621000 Temp. controller* 230V 50/60Hz YE85019900000 24Hours timer 230V 50/60Hz YE86002400000 Fuse base**...
  • Page 94 24.7.5 Bill of Electrical Parts (SHD-100) (400V) Symbol Parts Name Seecifications Parts No. Circuit breaker* 16A 3P 400V 50/60Hz YE40301603000 Excitation breaker 230V 50/60Hz YE40023560000 Contactor* 220V 50/60Hz YE00601521000 Contactor* 220V 50/60Hz Temp. controller* 230V 50/60Hz YE85019900000 24Hours timer 230V 50/60Hz YE86002400000 Fuse base** YE41032200000...
  • Page 95 24.7.7 Bill of Electrical Parts (SHD-200) (400V) Symbol Parts Name Seecifications Parts No. Circuit breaker* 25A 3P 400V 50/60Hz YE40302503000 Excitation breaker 230V 50/60Hz YE40023560000 Contactor* 220V 50/60Hz YE00601521000 Contactor* 220V 50/60Hz YE00602622000 Temp. controller* 230V 50/60Hz YE85019900000 24Hours timer 230V 50/60Hz YE86002400000 Fuse base**...
  • Page 96 24.7.9 Bill of Electrical Parts (SHD-400) (400V) Symbol Parts Name Seecifications Parts No. Circuit breaker* 40A 3P 400V 50/60Hz YE40304003000 Excitation breaker 230V 50/60Hz Contactor* 220V 50/60Hz YE00601521000 Contactor* 220V 50/60Hz YE00602822000 Temp. controller* 230V 50/60Hz YE85019900000 24Hours timer 230V 50/60Hz YE86002400000 Fuse base** YE41032200000...
  • Page 97 24.7.11 Bill of Electrical Parts (SHD-600) (400V) Symbol Parts Name Seecifications Parts No. Circuit breaker* 50A 3P 400V 50/60Hz YE40305003000 Excitation breaker 230V 50/60Hz YE40023560000 Contactor* 220V 50/60Hz YE00601521000 K2 K5 Contactor* 220V 50/60Hz YE00602622000 Temp. controller* 230V 50/60Hz YE85019900000 24Hours timer 230V 50/60Hz YE86002400000...
  • Page 98 24.7.13 Bill of Electrical Parts (SHD-1000) (400V) Symbol Parts Name Seecifications Parts No. Circuit breaker* 80A 3P 400V 50/60Hz YE40308003000 Excitation breaker 230V 50/60Hz YE40023560000 Contactor* 220V 50/60Hz YE00601521000 K2 K5 Contactor* 220V 50/60Hz YE00602722000 Temp. controller* 230V 50/60Hz YE85019900000 24Hours timer 230V 50/60Hz YE86002400000...
  • Page 99 24.8 Power, Diameter, Current (230V) Symbol Model SHD-12 0.05 SHD-25 0.12 0.42 SHD-50 10.7 0.12 0.42 10.2 SHD-75 11.5 0.12 0.42 SHD-100 16.3 0.12 0.55 15.8 SHD-150 16.3 0.12 0.55 15.8 SHD-200 32.1 0.18 31.5 SHD-300 40.1 10.0 0.18 10.0 39.5 SHD-400 47.6...
  • Page 100 24.9 Main Electrical Circuit SHD-12~1000 (230V) 100(111)
  • Page 101 24.10 Control Circuit SHD-12~1000 (230V) 101(111)
  • Page 102 24.11 Control Circuit SHD-12T~1000T (230V) 102(111)
  • Page 103 24.12 Layout and Component Electrical Diagram (SHD-12~1000) (230V) 103(111)
  • Page 104 24.13 Layout and Component Electrical Diagram (SHD-12T~1000T) (230V) 104(111)
  • Page 105 24.14 Bill of Electrical Parts (SHD-12~1000 230V) 24.14.1 Bill of Electrical Parts (SHD-12) (230V) Symbol Parts Name Seecifications Parts No. Circuit breaker* 10A 3P 400V 50/60Hz YE40301003000 Excitation breaker 230V 50/60Hz YE40023560000 Contactor* 220V 50/60Hz YE00601521000 Contactor* 220V 50/60Hz YE00601621000 Temp.
  • Page 106 24.14.3 Bill of Electrical Parts (SHD-50) (230V) Symbol Parts Name Seecifications Parts No. Circuit breaker* 16A 3P 400V 50/60Hz YE40301603000 Excitation breaker 230V 50/60Hz YE40023560000 Contactor* 220V 50/60Hz YE00601521000 Contactor* 220V 50/60Hz YE00602522000 Temp. controller* 230V 50/60Hz YE85019900000 24Hours timer 230V 50/60Hz YE86002400000 Fuse**...
  • Page 107 24.14.5 Bill of Electrical Parts (SHD-100) (230V) Symbol Parts Name Seecifications Parts No. Circuit breaker* 25A 3P 400V 50/60Hz YE40302003000 Excitation breaker 230V 50/60Hz YE40023560000 Contactor* 220V 50/60Hz YE00601521000 Contactor* 220V 50/60Hz YE00602620000 Temp. controller* 230V 50/60Hz YE85019900000 24Hours timer 230V 50/60Hz YE86002400000 Fuse**...
  • Page 108 24.14.7 Bill of Electrical Parts (SHD-200) (230V) Symbol Parts Name Seecifications Parts No. Circuit breaker* 40A 3P 400V 50/60Hz YE40304003000 Excitation breaker 230V 50/60Hz YE40023560000 Contactor* 220V 50/60Hz YE00601521000 Contactor* 220V 50/60Hz YE00602822000 Temp. controller* 230V 50/60Hz YE85019900000 24Hours timer 230V 50/60Hz YE86002400000 Fuse**...
  • Page 109 24.14.9 Bill of Electrical Parts (SHD-400) (230V) Symbol Parts Name Seecifications Parts No. Circuit breaker* 63A 3P 400V 50/60Hz YE40306303000 Excitation breaker 230V 50/60Hz YE40023560000 Contactor* 220V 50/60Hz YE00601521000 Contactor* 220V 50/60Hz YE00503600000 Temp. controller* 230V 50/60Hz YE85019900000 24Hours timer 230V 50/60Hz YE86002400000 Fuse**...
  • Page 110 24.14.11 Bill of Electrical Parts (SHD-600) (230V) Symbol Parts Name Seecifications Parts No. Circuit breaker* 80A 3P 400V 50/60Hz YE40308003000 Excitation breaker 230V 50/60Hz YE40023560000 Contactor* 220V 50/60Hz YE00601521000 K2 K5 Contactor* 220V 50/60Hz YE00602822000 Temp. controller* 230V 50/60Hz YE85019900000 24Hours timer 230V 50/60Hz YE86002400000...
  • Page 111 24.14.13 Bill of Electrical Parts (SHD-1000) (230V) Symbol Parts Name Seecifications Parts No. Circuit breaker* 100A 3P 400V 50/60Hz YE40310003000 Excitation breaker 230V 50/60Hz YE40023560000 Contactor* 220V 50/60Hz YE00601521000 K2 K5 Contactor* 220V 50/60Hz YE00503500000 Temp. controller* 230V 50/60Hz YE85019900000 24Hours timer 230V 50/60Hz YE86002400000...