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hpmont MONT72 Series User Manual

hpmont MONT72 Series User Manual

Elevator controller
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MONT72 Series
Elevator Controller
User Manual
V1.2
2022.08

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  • Page 1 MONT72 Series Elevator Controller User Manual V1.2 2022.08...
  • Page 2 Thank you for purchasing MONT72 series elevator controller manufactured by Shenzhen Hpmont Technology Co., Ltd. This User Manual describes how to use MONT72 series elevator controller and their installation wiring, parameter setting, troubleshooting and daily maintenance etc. Before using the product, please read through this User Manual carefully. In addition, please do not use this product until you have fully understood safety precautions.
  • Page 3 Version and Revision Records Time: 2022/8 Version: V1.2 Chapter Content • Change control board (MT72-MCB-B) • Add commuication terminal MOD+, MOD-, see section 4.4.2 • Add OTA, see section 4.4.2, 7.5 • Add group F14 (SCI communication parameter), see section 6.2.15 •...

  • Page 4: Table Of Contents

    CONTENTS Chapter 1 Safety Information and Precautions ....................1 1.1 Safety Definition ..........................1 1.2 About Motor and Load ........................1 1.3 About MONT72 ..........................2 Chapter 2 Product Information ..........................5 2.1 Model ..............................5 2.2 Nameplate ............................5 2.3 Rated Value ............................
  • Page 5 4.5.6 HD-PG5-SINCOS-FD-A ..........................34 4.5.7 HD-PG6-UVW-FD ............................35 4.6 Meet EMC Requirement of Installation ..................37 4.6.1 Correct EMC Installation .......................... 37 4.6.2 Wiring Requirement ..........................38 4.6.3 Motor Connection............................38 4.6.4 Ground Connection........................... 39 4.6.5 EMI Filter ................................ 39 4.6.6 Conduction, Radiation, Radio Frequency Interference Countermeasures ......
  • Page 6 6.2.9 F08: Motor Vector Control Speed-loop Parameters ............... 65 6.2.10 F09: Current-loop Parameters ......................66 6.2.11 F10: Syn. Motor Parameters ......................... 66 6.2.12 F11: Encoder Parameters ........................68 6.2.13 F12: Digital I/O Terminal Parameters....................69 6.2.14 F13: Analog Input Terminal Parameters ................... 72 6.2.15 F14: SCI Communication Parameters ....................
  • Page 8 Safety Information and Precautions Product Information Mechanical Installation Electrical Installation Operation Instructions Function Introduction Elevator Application Guidance Troubleshooting and Maintenance Parameters...

  • Page 10: Chapter 1 Safety Information And Precautions

    1.2 About Motor and Load Compared to the Industrial Frequency Operation The MONT72 series controllers are voltage-type controllers and their output is PWM wave with certain harmonic wave. Therefore, the temperature, noise and vibration of the motor will be a little higher than that at industrial frequency running.

  • Page 11: About Mont72

    36V. Generally, the internal circuit enables the capacitor to discharge. However, the discharging may fail in some exceptions. In these cases, users need to consult Hpmont or our regional distributor. Change Three Phase Input to Single Phase Input For three phase input controller, users should not change it to be single phase input.
  • Page 12 3000m, derated rate is 20% for rated current of MONT72. Figure 1-1 is the derating curve of rated current and the altitude. Rated current of MONT72 100% Altitude 1000m 4000m Figure 1-1 Derating curve of rated current and altitude MONT72 Series User Manual V1.2...

  • Page 14: Chapter 2 Product Information

    Three phases power input = T Motor power 2.2 Nameplate MODEL: Product model MT72-4T5P5 Motor 5.5kW POWER: Input specification INPUT: 3PH 380-460V 15A 50/60Hz Output specification OUTPUT: 8.5kVA 0-460V 13A 0-100Hz Software version Version: 1.00 Bar code MONT72 Series User Manual V1.2...

  • Page 15: Rated Value

    Three phase power supply: 200 - 240V, 50/60Hz MT72-2T3P7 MT72-2T5P5 MT72-2T7P5 MT72-2T011 MT72-2T015 MT72-2T018 18.5 MT72-2T022 MT72-2T030 Three phase power supply: 380 - 460V, 50/60Hz MT72-4T2P2 MT72-4T3P7 11.9 MT72-4T5P5 MT72-4T7P5 MT72-4T011 MT72-4T015 MT72-4T018 18.5 MT72-4T022 MT72-4T030 MT72-4T030-SM MT72-4T037 MT72-4T037-SM MT72-4T045 MT72-4T055 MONT72 Series User Manual V1.2...

  • Page 16: Technical Data

    Up and down forced speed switch function, to avoid climbing elevator or plunging switch function elevator Input/output phase loss Input and output phase loss auto-detect and alarm function protection Motor temperature Real time detection for the motor temperature to eliminate the potential safety detection problems MONT72 Series User Manual V1.2...
  • Page 17 Serial communication PG card with FD output (HD5L-PG1-SC) (support Endat) OC PG card with FD output (HD-PG2-OC-FD-A) PG card SINCOS PG card with FD output (HD-PG5-SINCOS-FD-A) Long-line drive PG card with FD output (HD-PG6-UVW-FD) Keypad MT70-LCD-D Power unit Power regenerative unit (HDRU) MONT72 Series User Manual V1.2...

  • Page 18: Braking Resistor Selection

    Three phase power supply: 200 - 240V, 50/60Hz MT72-2T3P7 MT72-2T5P5 MT72-2T7P5 MT72-2T011 MT72-2T015 MT72-2T018 18.5 MT72-2T022 MT72-2T030 Three phase power supply: 380 - 460V, 50/60Hz MT72-4T2P2 MT72-4T3P7 MT72-4T5P5 MT72-4T7P5 MT72-4T011 MT72-4T015 MT72-4T018 18.5 MT72-4T022 MT72-4T030 MT72-4T030-SM MT72-4T037 MT72-4T037-SM MT72-4T045 MT72-4T055 MONT72 Series User Manual V1.2...

  • Page 19: Dimension

    MONT72. 2.6 Dimension Control board Encoder card Nameplate Cover Figure 2-1 External structure Power indicator Power terminal Power cable Power cable connection port connection port Figure 2-2 Internal structure MONT72 Series User Manual V1.2...

  • Page 20: Chapter 3 Mechanical Installation

    2%. The Max. working environment temperature is 50°C. 2. Maintain the ambient temperature -10 - +40°C, install in a well-ventilated place or add a cooling device to improve the reliability of the controller operation. MONT72 Series User Manual V1.2...

  • Page 21: Installation

    It is forbidden to install in other ways such as lying down, lying on the side, and standing upside down. 2. Plan the installation space. The installation space distance is shown in the table below. Unit: mm. MONT72 Series User Manual V1.2...
  • Page 22 4-Ød the mounting bracket and drill holes. • Fix the MONT72 with four M5 screws (recommended). Tighten four M5 screws. M5 screw See the table below for installation dimensions, unit: mm. Size 334.5 334.5 541.5 MONT72 Series User Manual V1.2...

  • Page 24: Chapter 4 Electrical Installation

    • Do not connect the AC supply cable to the output terminals U/V/W of MONT72. • Do not connect the phase-shifting capacitors to the output circuit. • Be sure MONT72 has ceased output before switching motor or change-over switches. • The MONT72 DC bus terminals must not be short-circuited. MONT72 Series User Manual V1.2...

  • Page 25: Remove And Install Cover

    • Remove the cover downwards. M4 screw Install the Cover After the wiring is completed and confirmed to be correct, the cover can be installed. • Close the cover upwards; • Tighten two M4 screws. M4 screw MONT72 Series User Manual V1.2...

  • Page 26: Connect Power Terminal

    Three phase power supply: 200 - 240V, 50/60Hz MT72-2T3P7 MT72-2T5P5 MT72-2T7P5 MT72-2T011 MT72-2T015 MT72-2T018 MT72-2T022 MT72-2T030 Three phase power supply: 380 - 460V, 50/60Hz MT72-4T2P2 MT72-4T3P7 MT72-4T5P5 MT72-4T7P5 MT72-4T011 MT72-4T015 MT72-4T018 MT72-4T022 MT72-4T030 MT72-4T030-SM MT72-4T037 MT72-4T037-SM MT72-4T045 MT72-4T055 MONT72 Series User Manual V1.2...

  • Page 27: Power Terminal Cable Selection

    (1): The value before "/" corresponds to single phase power input, and the value after "/" corresponds to three phase power input. Three phase power supply: 200 - 240V, 50/60Hz MT72-2T3P7 MT72-2T5P5 MT72-2T7P5 MT72-2T011 MT72-2T015 MT72-2T018 MT72-2T022 MT72-2T030 MONT72 Series User Manual V1.2...

  • Page 28: Power Terminal Lug

    Take the ring terminal as an example. Table 4-4 Selection of power terminal lug Size FC/FD/FF Screw Size Tightening 1.2 - 1.5 2.5 - 3.0 4.0 - 5.0 9.0 - 10.0 Torque (N·m) Max. Outer Diameter of 15.5 Lug d (mm) MONT72 Series User Manual V1.2...

  • Page 29: Power Terminal Description

    • (+), (-): DC supply input terminals; DC input terminal of energy feedback unit L1 L2 L3 U V W (+) (-) BR • (+), BR: Connected to braking resistor POWER MO TOR • PE: Ground terminal, connected to protective ground MONT72 Series User Manual V1.2...

  • Page 30: Power Terminal Wiring

    Optional EMI filter Brake resistor Optional AC reactor Power grounding Safety contactor City power supply Note: For single phase input models, connect the single phase input power supply to any two phases of L1, L2, and L3. MONT72 Series User Manual V1.2...
  • Page 31 Brake resistor FC/FF Optional AC reactor Power grounding Safety contactor City power supply Note: For single phase input models, connect the single phase input power supply to any two phases of L1, L2, and L3. MONT72 Series User Manual V1.2...

  • Page 32: Control Board

    Indicator Description Flash: Run RUN (green) Power indicator On: Stop X1 - X10 (green) Digital input indicator On: Terminal has input Y1 - Y3, Y4 (RYL) (green) Relay output indicator On: The relay has output MONT72 Series User Manual V1.2...

  • Page 33: Control Terminal Description

    • Short-circuit 2 and 3 pins, and the high level is valid Optocoupler isolation, open collector output DO1, COM Digital output Voltage 0 - 30VDC, the Max. output current is 50mA DO2, COM • F12.15, F12.16 set function MONT72 Series User Manual V1.2...
  • Page 34 Optional HP-OTA-A, remote upgrade MONT72 software by computer or Android phone • See section 7.5, page 94 CN13 OTA download port CN12 Jumper CN12 to set the programming software • Short-circuit 2 and 3 pins and burn OTA remote upgrade software MONT72 Series User Manual V1.2...

  • Page 35: Control Terminal Wiring

    The shield should be reliably grounded. Controller enable Controller is running Down Controller is running MS 1 Control board at zero speed MS 2 MS 3 Unused X7 - X10 Unused +10V Unused Figure 4-3 Control terminal wiring MONT72 Series User Manual V1.2...
  • Page 36 • Short connect J1 with pin 2, 3, high level is valid, PNP type connection. +24V +24V Using internal Using internal power supply power supply source drain Figure 4-5 NPN type (source), PNP type (drain) input connection MONT72 Series User Manual V1.2...
  • Page 37 2 - 3 times in the same direction on the ferrite ring, as shown in Figure 4-6. Digital Output Terminal (DO) Connection DO is the open collector output, DO can use internal 24V power supply, see Figure 4-7 for the wiring. + 24V Figure 4-7 DO terminal connection MONT72 Series User Manual V1.2...

  • Page 38: Pg Card

    Shenzhen Hpmont Technology Co., Ltd. Chapter 4 Electrical Installation 4.5 PG Card 4.5.1 Introduction There are 4 kinds of PG card provided for MONT72 series controller. Their models and functions are shown as Table 4-9. Table 4-9 PG card Encoder Interface Boards Functions •...

  • Page 39: Fd Description

    The Max. value is “111111” which is 63 * 2 FD. FD high bit FD low bit FD high bit FD low bit FD high bit FD low bit 000 000: 1 FD 000 010: 2*2 FD 010 000: 16*2 FD Figure 4-8 Set FD MONT72 Series User Manual V1.2...
  • Page 40 MCB FD input +24V FD output OUTA OUTB Recommended resistor R =2K Figure 4-9 FD optocoupler input MCB FD input +24V FD output OUTA OUTB Recommended resistor R =2K Figure 4-10 Single ended optocoupler input MONT72 Series User Manual V1.2...

  • Page 41: Hd5L-Pg1-Sc

    Output B signal, NPN type OC output Output signal ground, isolated from GND Connection HD5L-PG1-SC Series communication encoder CLK+ CLK+ CLK- CLK- DATA+ DATA+ DATA- DATA- FD wiring, see 4.5.3 OUTA OUTB Figure 4-12 Serial communication encoder connection MONT72 Series User Manual V1.2...

  • Page 42: Hd-Pg2-Oc-Fd-A

    • Short-circuit 2, 3 pin, 12V (default) Power ground FD output ground Connection HD-PG2-OC-FD-A +12V Open-collector output encoder Interface circuit the same as A FD wiring, OUTA OUTB see 4.5.3 Figure 4-14 Connection of open-collector output encoder MONT72 Series User Manual V1.2...

  • Page 43: Hd-Pg5-Sincos-Fd-A

    Output ground, isolated from GND Connection HD-PG5-SINCOS-FD-A PGVCC SINCOS encoder Interface circuit the same as A Interface circuit the same as A Interface circuit the same as A FD wiring, see OUTA OUTB 4.5.3 Figure 4-16 UVW encoder connection MONT72 Series User Manual V1.2...

  • Page 44: Hd-Pg6-Uvw-Fd

    Output A signal, NPN type OC output 9, 10 V+, V- Differential signal V+, V- OUTB Output B signal, NPN type OC output 11, 12 W+, W- Differential signal W+, W- Output ground, isolated from GND MONT72 Series User Manual V1.2...
  • Page 45 Interface circuit the same as A Interface circuit the same as A Interface circuit the same as A Interface circuit the same as A FD wiring, see 4.5.3 OUTA OUTB Figure 4-18 Connection of UVW encoder MONT72 Series User Manual V1.2...

  • Page 46: Meet Emc Requirement Of Installation

    • EMI filters should be installed at the interfaces between different areas if necessary. • Bus cable (such as RS485) and signal cable must be shielded. MONT72 Series User Manual V1.2...

  • Page 47: Wiring Requirement

    The controller should be derated if motor cables are too long or their CSA is too large. The current should be decreased by 5% when per level of CSA is increased. If the CSA increase, so do the current to ground and capacitance. MONT72 Series User Manual V1.2...

  • Page 48: Ground Connection

    The correct installation: The filter should be mounted on the enclosure of equipment. Ensure to clear away the insulation paint between the filter case and the enclosure for good grounding contact. MONT72 Series User Manual V1.2...

  • Page 49: Conduction, Radiation, Radio Frequency Interference Countermeasures

    AC Output Reactor When the length of cable between controller and motor is more than 100m, it will cause leakage current and controller tripping. It is suggested that user should consider installing an AC output reactor. MONT72 Series User Manual V1.2...

  • Page 50: Chapter 5 Operation Instructions

    The run command is controlled by UP and DN of the terminal; And the run speed is set by control MS1 - MS3 multi-step speed terminal combination. Communication The run command and the run multi-step speed are set by PC communication. speed control MONT72 Series User Manual V1.2...

  • Page 51: Controller Status

    When emergency signal is valid, the speed will be set by F05.09 (emergency running speed). Emergency running F00.05 = 1, 2 or 4. Normal running Controlled by keypad (F00.05 = 0) or terminal analog (F00.05 = 1). MONT72 Series User Manual V1.2...

  • Page 52: Keypad Debugging

    Figure 5-2. interface User password clearing, modification, setting, see section 5.2.3. Note: If the MONT72 is not set with password protection, the “Input password display interface” does not appear when powering up. MONT72 Series User Manual V1.2...
  • Page 53 : With user password Given speed and units : Without user password 0. 1 0 0 m/s Status Display running/stop state parameters (F15.02 - parameters and F15.13), press to display cyclically units Feedback speed Display feedback speed MONT72 Series User Manual V1.2...

  • Page 54: Keypad Operation Examples

    Acc. and Dec. speed Dec. speed Third menu Third menu 【F03. 13】 【F03. 03】 【F03.13 】 = 0.3 5 Stop Dec. speed Dec. speed Stop Dec. speed Fourth menu Third menu Third menu Figure 5-4 Four-level menu MONT72 Series User Manual V1.2...
  • Page 55 • The parameter can’t be modified, such as the actual detected parameters, running record parameters, etc. • Only when the controller stops can the function parameter be modified in running status. • Only input the correct password can it edit the function parameter due to the valid password. MONT72 Series User Manual V1.2...
  • Page 56 EEPROM first, and then download it. 3. When uploading/downloading parameters, it displays “E22”, which means keypad EEPROM fault. It will jump to next function code in 10 seconds. The troubleshooting is in section 8.1, on page 95. MONT72 Series User Manual V1.2...

  • Page 57: User Password

    • If no key operation is detected within 5 minutes, the user password takes effect; • If a key operation is detected, the 5-minute timer restarts. Note: If the user forgets to set the password, he can contact the elevator manufacturer for password clearing. MONT72 Series User Manual V1.2...

  • Page 58: Bluetooth App Mobile Phone Debugging

    Current fault, historical fault, formulating fault, fault assistance, operation Get the bluetooth APP installation file: Browser to visit www.hpmont.com, click Download Center > Application Software, search in searching box. Use your Android phone to install the bluetooth APP and log in to the APP.
  • Page 59 When the elevator fails, click “fault reset” to reset the current fault. Display fault code, such as current detection circuit fault E14, display "E14". Fault Code • Click “Fault Code” to enter the “fault code and countermeasure” interface. MONT72 Series User Manual V1.2...

  • Page 60: Chapter 6 Function Introduction

    1: Valid 11: Unused 10: Dec. 1: At zero-speed Bit3: DN Bit2: UP Bit1: Run/stop Bit0: Controller fault 0: No 0: No 0: Stop 0: No fault 1: Yes 1: Yes 1: Run 1: Fault MONT72 Series User Manual V1.2...

  • Page 61: D01: Drive Status Parameters

    • Positive logic: 0 stands for invalid while 1 stands for valid. • Negative logic: 0 stands for valid while 1 stands for invalid. Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 Y4 (RLY) MONT72 Series User Manual V1.2...

  • Page 62: D04: Encoder Status Parameters

    • When abnormal AB signal is detected, it will report E39 (SINCOS encoder AB synthesis error). • When abnormal CD signal is detected, it will report E40 (SINCOS encoder CD synthesis error) after the elevator stops. D04.29 Software built-in version [Actual] MONT72 Series User Manual V1.2...

  • Page 63: Group F: General Function Parameters

    π × D F00.04 = i × Winding mode • D: Diameter of motor (mm); i: Dec. rate; Winding mode: The way that the hoist cable is wound, set according to the actual elevator setting. MONT72 Series User Manual V1.2...
  • Page 64 Speed setting of keypad 0.000 - F00.02 [1.500m/s] When F00.05 = 0, it sets the objective speed at running. F00.08 Run direction 0,1 [0] 0: The same as run command. 1: Opposite to run command. MONT72 Series User Manual V1.2...

  • Page 65: F01: Protection Of Parameters

    0: No operation. • MONT72 is in normal parameter read/write status. 1: Upload the current function code settings to the keypad EEPROM parameter. • Group F01, F17.11 - F17.27, group F18 and Y do not upload. MONT72 Series User Manual V1.2...

  • Page 66: F02: Start&Stop Parameters

    Defines the running contactor delay release time after the run command is revoked. F02.08 Start ramp time 0.000 - 2.000 [0.000s] Defines the time that elevator takes to accelerate from zero to the rated speed (F00.02). • Invalid when F02.08 = 0. MONT72 Series User Manual V1.2...

  • Page 67: F03: Acc./Dec. Parameters

    4000 - 5000 [4126] F03.15 - F03.17 is uesd to adjust the effect of Asyn. motor field-weakening so that user need not regulate them usually. F03.19 SINCOS encoder CD phase learning 0,1 [0] 0: Learning. 1: Not learning. MONT72 Series User Manual V1.2...

  • Page 68: F04: Analog Curve Parameters

    Defines the running speed of elevator in the inspection mode. F05.09 Emergency running speed 0.000 - F00.02 [0.100m/s] Defines the running speed of elevator in emergency running mode. F05.10 Up forced speed switch detection value 0.0 - 100.0 (F00.02) [97.0%] MONT72 Series User Manual V1.2...
  • Page 69 F05.20, MONT72 alarms E18 fault (excessive speed deviation). • F05.19 or F05.20 = 0, MONT72 does not detect the excessive speed deviation fault of motor. F05.22 Creeping speed 0.000 - 0.400 [0.050m/s] Defines the running speed at the forced Dec. run. MONT72 Series User Manual V1.2...

  • Page 70: F06: Weighing Compensation Parameters

    In no weighing device, F06.07 sets the pre-torque value. F06.08 DI weighing signal 1 0.0 - 100.0 [10.0%] F06.09 DI weighing signal 2 0.0 - 100.0 [30.0%] F06.10 DI weighing signal 3 0.0 - 100.0 [70.0%] MONT72 Series User Manual V1.2...

  • Page 71: F07: Asyn. Motor Parameters

    0.0 - 999.9A [Depend on MONT72] F07.03 Rated frequency of Asyn. motor 1.00 - 100.00 [50.00Hz] F07.04 Rated Rpm of Asyn. motor 1 - 24000 [1440rpm] F07.05 Power factor of Asyn. motor 0.001 - 1.000 [Depend on MONT72] MONT72 Series User Manual V1.2...
  • Page 72 Core saturation coefficient 3 of Asyn. motor 0.00 - 1.20 [1.20] F07.12 - F07.14 set the iron core saturation coefficient when the magnetic flux is 50%, 75% and 120%. F07.15 Asyn. motor torque boost 0.1 - 30.0 [0.1%] MONT72 Series User Manual V1.2...
  • Page 73 Oscillation-suppression coefficient of Asyn. motor 0 - 200 [100] This function is used to damp oscillation when output current is continually unstable. • This function helps to keep the motor running smoothly through correctly adjusting the setting of F07.22. MONT72 Series User Manual V1.2...

  • Page 74: F08: Motor Vector Control Speed-Loop Parameters

    • F08.07 = 0, there is no speed-loop differential. F08.08 ASR output filter time 0.000 - 1.000 [0.008s] It is used to filter the output of ASR regulator. • F08.08 = 0, the speed-loop filter is unused. MONT72 Series User Manual V1.2...

  • Page 75: F09: Current-Loop Parameters

    1 - 24000 [96rpm] F10.06 Stator resistance of Syn. motor 0.000 - 9.999 [0.000Ω] F10.07 Quadrature axis inductance of Syn. motor 0.0 - 999.9 [0.0mH] F10.08 Direct axis inductance of Syn. motor 0.0 - 999.9 [0.0mH] MONT72 Series User Manual V1.2...
  • Page 76 • 01: 2 times. Bit15: Vibration optimization • 10: 4 times. • 0: The old method. • 11: 8 times. • 1: New method. Bit6: Starting comfort • 0: Way 0. • 1: Way 1. Bit8&Bit7: Unused MONT72 Series User Manual V1.2...

  • Page 77: F11: Encoder Parameters

    0.00 - 2.00 [1.00s] When the controller detects that the encoder is disconnected, and the duration > F11.05, the controller reports E31 (encoder disconnection). • When F11.05 = 0, the MONT72 does not detect encoder disconnection. MONT72 Series User Manual V1.2...

  • Page 78: F12: Digital I/O Terminal Parameters

    MS2 Terminal MS1 Terminal Multi-speed Setting (No. 6) (No. 5) (No. 4) Multi-speed 0 (F05.00) Multi-speed 1 (F05.01) Multi-speed 2 (F05.02) Multi-speed 3 (F05.03) Multi-speed 4 (F05.04) Multi-speed 5 (F05.05) Multi-speed 6 (F05.06) Multi-speed 7 (F05.07) MONT72 Series User Manual V1.2...
  • Page 79 3: Controller is in zero-speed running. • ON signal will output if output speed of MONT72 is zero but MONT72 is in run status. 4: Zero-speed. • ON signal will output if output speed of MONT72 is zero. MONT72 Series User Manual V1.2...
  • Page 80 • 1: Negative logic. When output terminals are connected to common port, this logic is disabled. Otherwise the logic is enabled. Unit Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 Y4 (RLY) MONT72 Series User Manual V1.2...

  • Page 81: F13: Analog Input Terminal Parameters

    F14.05 Detection time of communication error 0.0 - 1000.0 [0.0s] Duration time at communication error > F14.05, MONT72 alarms E29 fault (SCI communication error). • F14.05 = 0, it will not detect the communication error. MONT72 Series User Manual V1.2...
  • Page 82 SINCOS encoder phase B amplitude 0 - 65535 [0] When F14.39 Bit8 = 1, F14.41 - F14.44 are automatically learned during auto-tuning of Syn. motor. After completion, optimize the analog AB signal of the SINCOS encoder. MONT72 Series User Manual V1.2...

  • Page 83: F15: Display Control Parameters

    8: Actual Rpm. 28: Modbus status. 9: Unused. 29: Total time at power on (hour). 10: Output voltage. 30: Total running time (hour). 11: Output current. 31, 32: Unused. 12: Output torque. 13: Output power. MONT72 Series User Manual V1.2...

  • Page 84: F16: Function-Boost Parameters

    F16.12 Delay time of run output signal 0.00 - 1.00 [0.00s] Note: F16.12 is used to delay the controller running signal (output = No. 2 function) so as to control MONT72 to open the brake. MONT72 Series User Manual V1.2...

  • Page 85: F17: Fault Protect Parameters

    When MONT72 detects a phase output current < F17.05 and the holding time > F17.06, it alarms E16 fault (output voltage phase loss). • F17.05 or F17.06 = 0, MONT72 will not detect output phase loss fault. MONT72 Series User Manual V1.2...
  • Page 86 Faulty relay action 00 - 11 [00] Bit0: In auto reset process Bit1: In undervoltage process • 0: Doesn’t act. • 1: Acts. Note: Relay needs to be set as No. 14 function (controller fault). MONT72 Series User Manual V1.2...

  • Page 87: F18: Pwm Parameters

    Carrier freqency auto adjust selection 0,1 [0] 0: Prohibited. 1: Allowed. F18.02 PWM overmodulation enable 0,1 [1] 0: Disable. 1: Enable. F18.03 PWM overmodulation mode 0,1 [0] 0: Two phase and three phase swtich. 1: Three phase swtich. MONT72 Series User Manual V1.2...

  • Page 88: F19: Enhance Parameters

    Electric and power generation slip compensation gain compensation 0,1 [0] F19.55 enable respectively 0: Unable. 1: Enable. F19.56 Electric slip compensation gain 20.0 - 200.0 [100.0%] F19.57 Power generation slip compensation gain 20.0 - 200.0 [100.0%] MONT72 Series User Manual V1.2...
  • Page 89 F19.81. F19.82 Safety gear unlocking continuous maximum torque current setting 200 - 300 (rated motor current) [220%] F19.88 SVC6 I/F control enable 0,1 [1] 0: Unable. 1: Enable. MONT72 Series User Manual V1.2...

  • Page 90: F20: Enhance Parameter 2

    Elevator enable function quickly detects on 0,1 [0] 0: Do not open. 1: Open. Note: Only X1 – X10 select enable input signal (No. 1 function) is valid. F20.14 UPS running undervoltage setting 170 - 220 [190V] MONT72 Series User Manual V1.2...
  • Page 91 Search speed of light load current method in emergency operation 0.020 - 0.200 [0.100m/s] F20.18 Search time of light load current in emergency operation 0.020 - 0.200 [0.100m/s] F20.19 Torque limit in mergency operation 70.0 - 200.0 [100.0%] MONT72 Series User Manual V1.2...

  • Page 92: Chapter 7 Elevator Application Guidance

    • Set the group F03 as large as possible, so that the MONT72 can follow the speed command of the elevator controller at the fastest speed. MONT72 Series User Manual V1.2...

  • Page 93: Motor Auto-Tuning

    • ABZ/UVW encoder: The difference is within 30°, otherwise it needs to be re-tuned. • SINCOS encoder: The difference is within 5°, or within 5° of 360° / the integer multiple of the number of pole pairs of the motor, otherwise it needs to be re-tuned. MONT72 Series User Manual V1.2...

  • Page 94: Inspection Running

    • The elevator can run normally, the motor can run normally and in the correct direction, then it success. • Brake, safety circuit and other signals operate normally. Note: The motor is running in the wrong direction. Take measures: Set the reverse value of F00.08 (run direction). MONT72 Series User Manual V1.2...

  • Page 95: High Speed Running

    0.020 - 9.999 0.600m/s F03.03 Dec. speed 0.020 - 9.999 0.700m/s F03.04 Start Dec. jerk 0.020 - 9.999 0.600m/s F03.05 End Dec. jerk 0.020 - 9.999 0.350m/s F03.13 Stop Dec. jerk 0.020 - 9.999 0.350m/s MONT72 Series User Manual V1.2...
  • Page 96 Flat-level adjusted by adjusting F03.13 (stop Dec. jerk) when the crawling speed is normal. When leveling the fine-tuning layer, increase the value of F03.13, the level of the leveling When, reduce the value of F03.13. MONT72 Series User Manual V1.2...

  • Page 97: Terminal Ms Run Application

    MONT72 Logic Multi-speed 3(MS3) Controller Controller fault Controller is running Controller is at zero-speed running Encoder interface board sinA+, sinA- cosB+, cosB- OUTA sinC+, sinC- ERN1387 OUTB sinD+, sinD- Figure 7-3 Terminal MS running connection MONT72 Series User Manual V1.2...
  • Page 98 Inspection Dec. speed 1.000m/s F03.13 Stop Dec. jerk 0.350 m/s F05.00 Multi-speed 0 F05.01 Multi-speed 1 Re-leveling speed F05.02 Multi-speed 2 Creeping speed Determined by design F05.03 Multi-speed 3 Battery driven speed F05.04 Multi-speed 4 Inspection speed MONT72 Series User Manual V1.2...
  • Page 99 X5 terminal function F12.06 X6 terminal function F12.15 DO1 terminal function Controller is running F12.16 DO2 terminal function Controller is at zero-speed running F12.17 Y4 (RLY) output function Controller fault F16.07 Multi-speed inspection Multi-speed inspection select MONT72 Series User Manual V1.2...

  • Page 100: Terminal Analog Run Application

    If MONT72 cannot quickly track the speed F03.02 End Acc. jerk 0.600m/s command of the elevator controller, please F03.03 Dec. speed 0.700m/s increase F03.00 - F03.05 appropriately F03.04 Start Dec. jerk 0.600m/s F03.05 End Dec. jerk 0.350m/s MONT72 Series User Manual V1.2...
  • Page 101 The controller running at zero speed F12.17 Y4 (RLY) relay function The controller fault output F13.00 AI1 terminal function Speed reference F13.01 AI1 bias 0.0% F13.02 AI1 gain 1.00 Adjust according to actual conditions F13.03 AI1 filter time 0.05s MONT72 Series User Manual V1.2...

  • Page 102: Power-Off Emergency Operation Run Application

    Make sure that the emergency power supply voltage > 150VAC for the controller to control the power supply to work properly. In the emergency operation running mode, the controller does not detect the input phase loss. MONT72 Series User Manual V1.2...

  • Page 103: Ota Remote Software Upgrade

    • Mobile phone bluetooth to upgrade software: The USB port is connected to a USB port that can supply power, such as mobile phones and computers. After connecting correctly, the power indicator of HP-OTA-A is always on, and the bluetooth indicator is flashing. MONT72 Series User Manual V1.2...

  • Page 104: Chapter 8 Troubleshooting And Maintenance

    8.1.2 Troubleshooting When fault alarm occurs, user should record the fault in detail and take proper action according to the following table. If technical help is needed, contact the suppliers or directly call Shenzhen Hpmont Technology Co., Ltd. Fault Fault Reasons Counter-measures •...
  • Page 105 • The setting of motor paramteter is • Set the motor parameter according incorrect to nameplate Read/write fault of • Memory circuit fault of control control board • Contact the supplier for repairing board EEPROM EEPROM MONT72 Series User Manual V1.2...
  • Page 106 Contactor fault • Feedback contact connection • Check the connection problem • Check external governor • Replace governor Governor fault • Check feedback signal • Replace circuit Note: E22 does not affect normal run of controller. MONT72 Series User Manual V1.2...

  • Page 107: Reset Fault

    After the fault is eliminated, reset MONT72 by any of the following methods: • Press the STOP key on the keypad. • External reset terminal (set X terminal as No. 16 function). • Communication fault reset. • Switching on MONT72 after completely power off. MONT72 Series User Manual V1.2...

  • Page 108: Maintenance

    Oscillation and heating Stable oscillation and proper temperature MONT72 Noise No abnormal sound Heating No overheat Motor Noise Low and regular noise Output current Within rated range Running status parameters Output voltage Within rated range MONT72 Series User Manual V1.2...
  • Page 109 When disposing MONT72, pay attention to the following factors: The capacitors may explode if they are burnt. Poisonous gas may be generated when the plastic parts like front covers are burnt. Disposing method: Dispose unwanted controllers as industrial waste. MONT72 Series User Manual V1.2...

  • Page 110: Appendix A Parameters

    Bit3: DN Bit4&Bit5: Acc./Dec./Constant Bit6: Zero-speed signal Bit7: Zero-speed running D00.06 Controller status Actual Bit8: Auto-tuning Bit9: Speed within FAR Bit10: Ready to run Bit11: Brake output Bit12: Contactor output Bit13: Stop signal Bit14, Bit15: Unused MONT72 Series User Manual V1.2...
  • Page 111 Output terminal status Actual Bit5 corresponds to Y4 (RLY) Bit15 - Bit6: Unused 0: Normal 1: Communication timeout D03.03 Modbus status 2: Incorrect data frame head Actual 3: Incorrect data frame checking 4: Incorrect data frame content MONT72 Series User Manual V1.2...
  • Page 112 0 - 65535 Actual format) SINCOS encoder AB signal D04.20 0 - 65535 Actual synthesis amplitude SINCOS encoder CD signal D04.21 0 - 65535 Actual synthesis amplitude D04.29 Software built-in version 0.01 - 0.99 Actual MONT72 Series User Manual V1.2...
  • Page 113 Parameter initialization × EEPROM parameter to the current function code 3: Clear fault information 0: No operation Keypad EEPROM parameter 1: Upload the current function F01.03 ○ initialization code settings to the keypad EEPROM parameter MONT72 Series User Manual V1.2...
  • Page 114 Field-weakening KP 0 - 5000 4000 × F03.16 Field-weakening KI 0 - 5000 1000 × F03.17 Field-weakening voltage limit 4000 - 5000 4126 × 0: Learning SINCOS encoder CD phase F03.19 × learning 1: Not learning MONT72 Series User Manual V1.2...
  • Page 115 F05.16 Speed within FAR range 0.0 - 20.0% (F00.02) 1.0% 0.1% ○ F05.17 Over-speed setting 80.0 - 120.0% (F00.02) 115.0% 0.1% × 0.0 - 2.0s F05.18 Over-speed detection time 0.2s 0.1s × 0.0: No detection MONT72 Series User Manual V1.2...
  • Page 116 Rated frequency of Asyn. F07.03 1.00 - 100.00Hz 50.00Hz 0.01Hz × motor F07.04 Rated Rpm of Asyn. motor 1 - 24000rpm 1440rpm 1rpm × Depend on F07.05 Power factor of Syn. motor 0.001 - 1.000 0.001 × MONT72 MONT72 Series User Manual V1.2...
  • Page 117 F08.04 ASR PI swithcing frequency 1 0.00 - 50.00Hz 10.00Hz 0.01Hz ○ F08.05 ASR PI swithcing frequency 2 0.00 - 50.00Hz 15.00Hz 0.01Hz ○ F08.06 ASR integral limit 0.0 - 200.0% (F07.02) 180.0% 0.1% ○ MONT72 Series User Manual V1.2...
  • Page 118 Syn. motor F10.12 Start angle of Syn. motor 0.0 - 359.9 ° 0.0 ° 0.1 ° × Z pulse start angle of Syn. F10.13 0.0 - 359.9 ° 0.0 ° 0.1 ° × motor MONT72 Series User Manual V1.2...
  • Page 119 0: Way 0 1: Way 1 Bit8&Bit7: Unused Bit10&Bit9: Performance optimized 00: Way 0 01: Way 1 10: Way 2 11: Way 3 Bit11: Unused Bit12: Syn. motor starts to suppress oscillation 0: No suppression 1: Inhibit MONT72 Series User Manual V1.2...
  • Page 120 11 - 14: Weighing input F12.05 X5 terminal function × 1 - 4 (WD1 - WD4) 15: Motor overheat input (OH) 16: Fault reset input (RST) F12.06 X6 terminal function × 17: Up forced speed input (UPF) MONT72 Series User Manual V1.2...
  • Page 121 AI1 function × 2: Weighing signal 3: Unused F13.04 AI1 bias -100.0 - +100.0% 0.0% 0.1% ○ F13.05 AI1 gain -10.00 - +10.00 1.00 0.01 ○ F13.06 AI1 filter time 0.01 - 10.00s 0.05s 0.01s ○ MONT72 Series User Manual V1.2...
  • Page 122 0: Unable 1: Enable Bit7&Bit6: Do not identify Syn. motor parameters 00: Syn. motor parameters are not identified 01: Identify Syn. motor parameters 10, 11: Identify the parameters of the Syn. motor magnetic pole angle MONT72 Series User Manual V1.2...
  • Page 123 Set parameter 2 of run status ○ 3: Operate channel 4: Setting speed F15.04 Set parameter 3 of run status ○ 5: Setting speed (after Acc./Dec.) 6: Output frequency F15.05 Set parameter 4 of run status ○ 7: Setting Rpm MONT72 Series User Manual V1.2...
  • Page 124 1: Alarms E20 fault at once Running current limit of Syn. F16.11 20 - 200% 120% × motor auto-tuning with load Delay time of run output F16.12 0.00 - 1.00s 0.00s 0.01s × signal MONT72 Series User Manual V1.2...
  • Page 125 0: No auto reset function F17.09 Fault auto reset interval 2.0 - 20.0s/time 5.0s/time 0.1s/time × Unit: In auto reset process Ten: In undervoltage process F17.10 Faulty relay action ○ 0: Doesn’t act 1: Acts MONT72 Series User Manual V1.2...
  • Page 126 0.00 - 100.00Hz 0.00Hz 0.01Hz F17.13 Output freqency at NO.5 fault 0.00 - 100.00Hz 0.00Hz 0.01Hz F17.14 DC bus vlotage at NO.5 fault 0 - 999V F17.15 Output voltage at NO.5 fault 0 - 999V MONT72 Series User Manual V1.2...
  • Page 127 1: Interrupt 0: Boost F19.49 SVC no-load current boost × 1: Not boost SVC5/SVC6 low-speed 0: Unable F19.50 × variable carrier enable 1: Enable Motor overload protection × F19.51 120 - 200% 170% percentage MONT72 Series User Manual V1.2...
  • Page 128 Open short floor function × 1: Open F19.72 Virtual speed running time 0.0 - 3.0s 0.0s 0.1s × F19.73 Virtual speed 0.000 - 1.500m/s 1.000m/s 0.001m/s × High speed multi terminal F19.74 0 - 7 × speed setting MONT72 Series User Manual V1.2...
  • Page 129 0: Detect 1: Not detected Encoder C, D disconnection F20.05 × detection Speed control proportional F20.06 0 - 100 ○ gain 1 Speed control integration F20.07 0.01 - 10.00s 0.50s 0.01s ○ time 1 MONT72 Series User Manual V1.2...
  • Page 130 0.001m/s current method in × emergency operation Search time of light load F20.18 current in emergency 0.300 - 3.000s 0.500s 0.001s × operation Torque limit in mergency F20.19 70.0 - 200.0% 100.0% 0.1% × operation MONT72 Series User Manual V1.2...

  • Page 132: Appendix B Modbus Communication Protocol

    Appendix B Modbus Communication Protocol Appendix B Modbus Communication Protocol 1. Introduction MONT72 series controllers provide one RS485 communication interface which uses the standard Modbus communication protocol. By using the host computer (including communication devices such as computer and PLC) the user can operate to read-write the controller’s function code, read the status parameters and write the...
  • Page 133 For example: Write 4000 (0x0FA0) to the internal register F00.07 of Slave 1. LRC checking = the complement code of (0x01 + 0x41 + 0x00 + 0x07 + 0x0F + 0xA0) = 0x07 Frame Address Code Register Address Written Content Frame Tail Head Checking Character ： ASCII MONT72 Series User Manual V1.2...
  • Page 134 0x0000 - 0xFFFF 0x0001 - 0x0004 Response CRC/LRC Address Code Read Byte No. Register Content Frame Checking Data frame 2 * no. of bytes registers 2 * no. of Value or range 1 - 247 0x03 registers MONT72 Series User Manual V1.2...
  • Page 135 The controller will start to save from low address to high address of the register when it continuously saves many register parameters. The saving will return from the firstly failed address if the saving process isn’t completely successful. MONT72 Series User Manual V1.2...
  • Page 136 If the operation request fails, the response is an error code. For example, if 13 function parameters are continuously read from F00.00, the response frame is: Address Fault Code Exception Code Checksum 0x01 0x83 0x03 0x01 0x31 MONT72 Series User Manual V1.2...
  • Page 137 UVW status of UVW encoder 0x3311 Output voltage 0x332F Electrical angle 0x3312 Output current 0x3332 Pulses of PG 0x3313 Output torque 0x3336 Start rolling pulse monitoring 0x3314 Output power 0x3337 Start the stability judgment source MONT72 Series User Manual V1.2...
  • Page 138 DI terminal functions through the Modbus protocol. 6. CRC Checking Code of online calculating CRC is shown below: unsigned int crc_check(unsigned char *data,unsigned char length) int i; unsigned crc_result=0xffff; while(length - - ) crc_result^=*data++; for(i=0;i<8;i++) if(crc_result&0x01) crc_result=(crc_result>>1)^0xa001; else crc_result=crc_result>>1; return (crc_result=((crc_result&0xff)<<8)|(crc_result>>8)); MONT72 Series User Manual V1.2...
  • Page 139 Register Content Checksum Response 0x41 0x32 0x00 0x00 0x0B 0x72 0x89 0x02 At actual running, first set MS as zero-speed and wait for that the controller is at zero-speed running, then send the emergency stop command. MONT72 Series User Manual V1.2...
  • Page 140 Register Content Checksum Response 0x41 0x32 0x00 0x00 0x40 0x32 0xBE 0x02 9. Salve 2 emergency run up. Command/ Address Code Register Address Register Content Checksum Response 0x41 0x32 0x00 0x20 0x0D 0xEB 0x4B 0x02 MONT72 Series User Manual V1.2...
  • Page 141 Hpmont Group Company Shenzhen Hpmont Techmology Co., Ltd. Add: Building 28, Wangjingkeng Industry Park, Xili Town, Nanshan District, Shenzhen, China Tel: +86 755-26791688 Fax: +86 755-26558128 Email: marketing@hpmont.com HPMONT (Hong Kong) Co., Ltd. Add: Room 709, 7/F, Silvercord Tower 1, 30 Canton Road, Tsim Sha Tsui, -Kowloon. Hong Kong Tel: +852 6607 2243 Email: info.hk@hpmont.com.hk...

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