hpmont MONT75 Series Starting Manual
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hpmont MONT75 Series Starting Manual

hpmont MONT75 Series Starting Manual

Elevator integrated controller
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MONT75 Series
Elevator Integrated Controller
Starting Guide
V1.0
2020.12

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Summary of Contents for hpmont MONT75 Series

  • Page 1 MONT75 Series Elevator Integrated Controller Starting Guide V1.0 2020.12...
  • Page 2 Shenzhen Hpmont Technology Co., Ltd. MONT75 Seris Starting Guide V1.0 MONT75 Series Elevator Integrated Controller Starting Guide Thank you for using MONT75 Elevator Integrated Controller manufactured by Shenzhen Hpmont Technology Co., Ltd. Version and Revision Records Time: 2020/12 Version: V1.0...

  • Page 4: Table Of Contents

    Shenzhen Hpmont Technology Co., Ltd. MONT75 Seris Starting Guide V1.0 CONTENTS 1. MONT75 System Introduction ................1 1.1 Controlling System Configuration ................1 1.2 Main Control Board (MT90-MCB-A) ................2 1.3 Terminal Description ....................3 1.4 Indicator Description ....................4 1.5 Jumper Description .....................5 1.6 Small Keypad Description ..................6...
  • Page 5 MONT75 Seris Starting Guide V1.0 Shenzhen Hpmont Technology Co., Ltd. 2.10 UCMP Function ......................33 2.11 Brake Force Detection Function ................34 2.12 Over Load and Full Load Description ..............35 3. Faults and Countermeasures ................36 3.1 Fault Sort Explanation ....................36 3.2 Fault Code Description .....................

  • Page 6: Mont75 System Introduction

    Shenzhen Hpmont Technology Co., Ltd. 1 MONT75 System Introduction 1. MONT75 System Introduction 1.1 Controlling System Configuration Keypad Modbus Encoder Motor MT70-LCD-A/-B/-C Parallel or group control Encoder card MT70-GCB-A Asynchronous MONT75 Advanced door open module MT70 -PG1-ABZ MT70-AOB-A Synchronous MT70-PG2-SINCOS...

  • Page 7: Main Control Board (Mt90-Mcb-A)

    1 MONT75 System Introduction Shenzhen Hpmont Technology Co., Ltd. 1.2 Main Control Board (MT90-MCB-A) The main control board (MT90-MCB-A) is the core of the control system and using the industry leading 32-bit DSP as the control core, which completes high-performance...

  • Page 8: Terminal Description

    Shenzhen Hpmont Technology Co., Ltd. 1 MONT75 System Introduction 1.3 Terminal Description Table 1-1 Terminal description Terminal Description Total 24 groups, programmable bipolar optional optocoupler-isolated input signals X1 - X24, Digital input Input voltage: 0 - 30VDC • X29 - X32 Input impedance: 4.7kΩ...

  • Page 9: Indicator Description

    1 MONT75 System Introduction Shenzhen Hpmont Technology Co., Ltd. 1.4 Indicator Description Table 1-2 Indicator description Indicator Description Flashing at run • Elevator operation indicator Lighting at stop • CTB CAN communication Flashing at normal communication • indicator Extinguishing at abnormal •...

  • Page 10: Jumper Description

    Shenzhen Hpmont Technology Co., Ltd. 1 MONT75 System Introduction 1.5 Jumper Description Table 1-3 Jumper descriptions Jumper Descriptions At connecting MT70-GCB-A or two elevators in parallel, CAN2 communication resistor selection can be set: Pin1&2 are short-connected, no matching resistor (factory setting).

  • Page 11: Small Keypad Description

    1 MONT75 System Introduction Shenzhen Hpmont Technology Co., Ltd. 1.6 Small Keypad Description Keypad Description MT90-MCB-A PRG UP Figure 1-3 Keypad key Table 1-4 Keypad key description Description At any state, pressing PRG key can display the present function group number.
  • Page 12 Shenzhen Hpmont Technology Co., Ltd. 1 MONT75 System Introduction Table 1-6 Small keypad display description Function Description After power on, the digital tube defaults to display the data of group F0 (floor Floor and and direction). run direction The first digital tube displays the current elevator direction.
  • Page 13 1 MONT75 System Introduction Shenzhen Hpmont Technology Co., Ltd. Function Description Meaning After self-learning, the down forced Dec. switch 2 is lower than the down forced Dec. switch 1 After self-learning, the up forced Dec. switch 2 is higher than the up forced Dec.
  • Page 14 Shenzhen Hpmont Technology Co., Ltd. 1 MONT75 System Introduction Function Description After enter group F2, digital tube displays “0”. Fault reset Press the UP key to set to 1, the range [0,1]. • After pressing the SET key, the current system fault will be cleared, and "F3"...
  • Page 15 1 MONT75 System Introduction Shenzhen Hpmont Technology Co., Ltd. Function Description F10: After entering group F10, the digital tube displays "0". Parameter In the inspection state or the keypad state, press the UP key to set, the range • is [0 - 2].
  • Page 16 Shenzhen Hpmont Technology Co., Ltd. 1 MONT75 System Introduction Function Description In the inspection mode, press the UP key to set, the range is [0,1], and “F0” direction • will be displayed after completion. modifying Need to set F27.27 Bit15 = 1 (allow to modify the elevator running direction).

  • Page 17: Simple Debugging And Application

    2 Simple Debugging and Application Shenzhen Hpmont Technology Co., Ltd. 2. Simple Debugging and Application Introduce the basic steps of designing the system and the method of setting parameters when MONT75 constitutes the elevator control system. 2.1 Adjustment Process After the mechanical installation and wiring are completed, it is recommended to debug MONT75 according to the following steps.

  • Page 18: Set Parameter

    Shenzhen Hpmont Technology Co., Ltd. 2 Simple Debugging and Application 2.3 Set Parameter Restore the factory parameter: Set F01.02 = 1, pree ENT key. Set the parameters according to the actual situation, see the table below. After setting the parameters, press the ENT key to set successfully.
  • Page 19 2 Simple Debugging and Application Shenzhen Hpmont Technology Co., Ltd. Ref. Code Function Recommended Remark F11.00 Encoder card selection F11.01 Encoder pulses/rotation Based on the actual Setting by encoder setting Encoder rotation F11.02 direction setting Jumper CN2 selects inputing high or low level is valid.

  • Page 20: Motor Auto-Tuning

    Shenzhen Hpmont Technology Co., Ltd. 2 Simple Debugging and Application 2.4 Motor Auto-tuning Asyn. Motor Auto-tuning Set F00.07 = 0 (keypad control). Static auto-tuning: Set F07.06 = 1 (static auto-tuning), press RUN key on the keypad to start auto-tuning. Automatically open the run contactor.

  • Page 21: Machine Room Inspection Operation

    2 Simple Debugging and Application Shenzhen Hpmont Technology Co., Ltd. Note: The given direction is inconsistent with the actual running direction. Measures to be taken: Reverse the value of F00.10 (elevator running direction), and perform auto-tuning again. During auto-tuning, when the motor is just from standstill to starting, it reports E0030 (encoder reverse) or E0031 (encoder disconnection).
  • Page 22 Shenzhen Hpmont Technology Co., Ltd. 2 Simple Debugging and Application Note: The running direction of the traction motor is incorrect. Measures to be taken: Check the up and down input terminals wiring and parameter settings, if the wiring is correct, set F00.10 = 1 (elevator running direction).

  • Page 23: Shaft Self-Learning

    2 Simple Debugging and Application Shenzhen Hpmont Technology Co., Ltd. 2.6 Shaft Self-learning Set F19.00 (total floor). Give inspection and direction signals. Run the elevator to the downlimit position and confirm: The down forced Dec. signal is valid, and the corresponding indicator on the MCB •...

  • Page 24: Check Before High Speed

    Shenzhen Hpmont Technology Co., Ltd. 2 Simple Debugging and Application 2.7 Check before High Speed Check the System Communication The CAN1+ and CAN- communication terminals of MCB SK3 terminal are respectively connected to the CAN+ and CAN- communication terminals of CTB.
  • Page 25 2 Simple Debugging and Application Shenzhen Hpmont Technology Co., Ltd. Set by Parameter (MCB ver. V1.07 and above, HCB ver. V1.6 and above) Set the MCB board F26.31 = 1 (the HCB board displays the hall call address). The HCB board direction displays "T", when the floor displays the current HCB board...
  • Page 26 Shenzhen Hpmont Technology Co., Ltd. 2 Simple Debugging and Application Ref. Code Function D04.17 Hall call Modbus communication interference evaluation D04.18 Car top CAN communication interference evaluation D04.19 Parallel CAN communication interference evaluation Debug Open and Close Door The elevator is under inspection.

  • Page 27: High Speed Running

    2 Simple Debugging and Application Shenzhen Hpmont Technology Co., Ltd. 2.8 High Speed Running Confirm before Running The safety circuit is connected. Door lock circuits are connected. The system doesn’t have level 2 or 3 faults, and overload signal input.
  • Page 28 Shenzhen Hpmont Technology Co., Ltd. 2 Simple Debugging and Application Contactor Adhesion Protection Test For run contactors, brake contactors, synchronous star-cloesed contactors, door-closed contactors and other artificial adhesion situations, check that the system can report fault when above situation occurs.

  • Page 29: Adjustment For Comfortable Feeling

    2 Simple Debugging and Application Shenzhen Hpmont Technology Co., Ltd. 2.9 Adjustment for Comfortable Feeling 2.9.1 Adjust Starting Confort Performance Phenomenon and Adjustment Phenomenon There is a starting jerk in car when the elevator starts. Adjustment Possible Cause Detection Method...
  • Page 30 Shenzhen Hpmont Technology Co., Ltd. 2 Simple Debugging and Application 2. The problem of brake interval Confirm the brake can open, brake force is enough and brake coil loop is connected. • Make sure that the brake opening clearance is sufficient. If the brake is fricting, adjust the brake •...

  • Page 31: Adjusting Running Confort Performance

    2 Simple Debugging and Application Shenzhen Hpmont Technology Co., Ltd. 2.9.2 Adjusting Running Confort Performance Phenomenon and Adjustment Phenomenon Up and down vibration during Acc. and Dec. or constant speed. Adjustment Possible Cause Detection Method Processing Measures Remark Adjust the gap...
  • Page 32 Shenzhen Hpmont Technology Co., Ltd. 2 Simple Debugging and Application Remark 1. Judge the vibration time: Start slipping, or curve operation at the beginning. Set F02.01 to the maximum, and the elevator will run at speed after the brake has opened for F02.01.

  • Page 33: Adjust Running Curve

    2 Simple Debugging and Application Shenzhen Hpmont Technology Co., Ltd. 2.9.3 Adjust Running Curve Phenomenon and Adjustment Phenomenon MONT75 adopts S-curve Acc. and Dec., which minimizes the impact during Acc. and Dec., and makes the start and stop smoother. However, different applications require different Acc. and Dec. curve parameters.
  • Page 34 Shenzhen Hpmont Technology Co., Ltd. 2 Simple Debugging and Application Remark 1. Installation distance The installation distance between the forced deceleration switch and the leveling position of the end station is S, and the calculation formula is: S > 2 × F03.12 Rated speed 0.25...

  • Page 35: Adjust Parking Confort Performance

    2 Simple Debugging and Application Shenzhen Hpmont Technology Co., Ltd. 2.9.5 Adjust Parking Confort Performance Phenomenon and Adjustment Phenomenon There is a jerk in the car when the elevator going to park in leveling area. Adjustment Possible Cause Detection Method...

  • Page 36: Leveling Accuracy Adjustment

    Shenzhen Hpmont Technology Co., Ltd. 2 Simple Debugging and Application 2.9.6 Leveling Accuracy Adjustment Phenomenon and Adjustment Phenomenon When the elevator stops and car door opens, the car leveling is not consistent with the hall leveling. If the car leveling is higher than the hall leveling, it is higher-leveling, If the car leveling is lower than the hall leveling, it is less-leveling.

  • Page 37: Fine-Tune Every Leveling

    2 Simple Debugging and Application Shenzhen Hpmont Technology Co., Ltd. 2.9.8 Fine-tune Every Leveling Adjustment F27.02 - F27.25 per parameter can adjust 2 floors. Can fine-tune 48 floors. • Adjust methods (take the F27.02 as an example): 【F27.02】 Far left 2 numbers adjust floor 1, far right 2 •...

  • Page 38: Ucmp Function

    Shenzhen Hpmont Technology Co., Ltd. 2 Simple Debugging and Application 2.10 UCMP Function Description When lock-door contactor outputs, controller detects that the door zone signal got invalid from valid, and door lock signal disconnected, system alarms E65 (UCMP fault), elevator stops running, lock-door contactor stops outputing.

  • Page 39: Brake Force Detection Function

    2 Simple Debugging and Application Shenzhen Hpmont Technology Co., Ltd. 2.11 Brake Force Detection Function Description Detection software is HpmontBrakeMonitor, software version is V1.00 (D06.48). Parameter Setting Ref. Code Name Setting Range Recommended 0: invalid Syn. motor 2 1: Manual start detection F03.18...

  • Page 40: Over Load And Full Load Description

    Shenzhen Hpmont Technology Co., Ltd. 2 Simple Debugging and Application Reset E66 Fault Excute any operation below to reset: Do the brake force auto-detection again : Set F17.07 Bit3 = 0, in auto mode, do the • brake force auto-detection again, until pass the test.

  • Page 41: Faults And Countermeasures

    3 Faults and Countermeasures Shenzhen Hpmont Technology Co., Ltd. 3. Faults and Countermeasures 3.1 Fault Sort Explanation MONT75 has almost 70 pieces of protection functions. MONT75 monitors every running condition all the time, once error occurs, protection function acts, displays fault code.

  • Page 42: Processing Failure

    Shenzhen Hpmont Technology Co., Ltd. 3 Faults and Countermeasures 3.3 Processing Failure Fault Fault Reasons Countermeasure Sort 1: Power-on initial state, power- 1: Normal power-on or power- down end state down, normal DC bus 2: Input voltage is too low...
  • Page 43 3 Faults and Countermeasures Shenzhen Hpmont Technology Co., Ltd. Fault Fault Reasons Countermeasure Sort 1: Input voltage is too high 2: Acc curve is too steep DC bus E0004 voltage Acc 3: Brake resistor is too large 1: Adjust the input voltage, check...
  • Page 44 Shenzhen Hpmont Technology Co., Ltd. 3 Faults and Countermeasures Fault Fault Reasons Countermeasure Sort 2: Over current at parameter 3: Set F00.07 = 0 (keypad control), auto-tuning and then doing the Syn. motor rorating auto-tuning 3: Under the distance control (F00.07 = 1) doing Syn.
  • Page 45 3 Faults and Countermeasures Shenzhen Hpmont Technology Co., Ltd. Fault Fault Reasons Countermeasure Sort 5: Speed loop PI parameter 6: Check encoder wiring and setting is improper installation, ensure it is reliable 6: Encoder signal is wrong 7: Check motor parameter...
  • Page 46 Shenzhen Hpmont Technology Co., Ltd. 3 Faults and Countermeasures Fault Fault Reasons Countermeasure Sort 7: 0.000m/s < F19.07 － F19.11 < 8: Set F22.01 - F22.06 (door 0.100m/s machine service) permit serviving 8: Set the fire base station, locking base station, and idle...
  • Page 47 3 Faults and Countermeasures Shenzhen Hpmont Technology Co., Ltd. Fault Fault Reasons Countermeasure Sort E0033 1: Wiring problem ABZencoder Check the wiring Z signal lost 2: Jamming is so serious E0034 UVW encoder fan zone is Check UVW wiring, confirm the...
  • Page 48 Shenzhen Hpmont Technology Co., Ltd. 3 Faults and Countermeasures Fault Fault Reasons Countermeasure Sort 2: Check door lock contactor action, confirm it is normal 3: Check door lock contactor feedback contact feature (NO or 4: Check the door lock supply circui...
  • Page 49 3 Faults and Countermeasures Shenzhen Hpmont Technology Co., Ltd. Fault Fault Reasons Countermeasure Sort 1: Check the lock-door contactor feedback contact signal feature (NO or NC) Lock-door 2: Check the lock-door contactor E0047 contactor Lock-door contactor feedback action, confirm it is normal...
  • Page 50 Shenzhen Hpmont Technology Co., Ltd. 3 Faults and Countermeasures Fault Fault Reasons Countermeasure Sort When runs to top floor, if fulfill with any following condition, it alarms fault: 1. When up force Dec. 1 is valid and elevator is in door zone,...
  • Page 51 3 Faults and Countermeasures Shenzhen Hpmont Technology Co., Ltd. Fault Fault Reasons Countermeasure Sort 1: Check the door lock circuit action confirm it is normal 2: Check door lock contactor Door lock OD arrival signal and lock door E0053 feedback, comfirm it is normal...
  • Page 52 Shenzhen Hpmont Technology Co., Ltd. 3 Faults and Countermeasures Fault Fault Reasons Countermeasure Sort 6: Set F26.17 = 1, fault resets automatically 1: Check contactor feedback contact and MCB parameter setting, confirm they are consistent (NO or NC) 2: Check the MCB output terminal...
  • Page 53 3 Faults and Countermeasures Shenzhen Hpmont Technology Co., Ltd. Fault Fault Reasons Countermeasure Sort Parallel 1: Check the communication cable group 2: Check the parallel parameter E0061 control CAN communication did not setting communica- receive the correct data 3: Check D04.19 (degree of...
  • Page 54 Shenzhen Hpmont Technology Co., Ltd. 3 Faults and Countermeasures Fault Fault Reasons Countermeasure Sort feedback setting, confirm they are consistent abnormal (NC or NO) 2: Check the MCB output terminal indicator and contactor action, confirm they are consistent 3: After contactor action, confirm...

  • Page 55: Reset Fault

    3 Faults and Countermeasures Shenzhen Hpmont Technology Co., Ltd. Fault Fault Reasons Countermeasure Sort External Muti-function input terminal sets E0075 regenerative regenerative unit fault input Check the external signal unit fault (51/151) E0076 External UPS Muti-function input terminal sets Check the external signal...

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