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Related Manuals for hpmont MONT20
Summary of Contents for hpmont MONT20
- Page 1 MONT20 Door Controller User Manual V1.6 2022.03...
- Page 2 FORWARD Thank you for purchasing MONT20 Door Controller. This user manual describes how to use MONT20 and its installation wiring, parameter setting, troubleshooting and daily maintenance etc. Before using the product, please read through this user manual carefully. In addition, please do not use this product until you have fully understood safety precautions.
- Page 3 Version and Revision Records Time: 2022/03 Version: V1.6 Revised Chapter Revised Contents • Add set the encoder power supply to 24V, refer to 3.3.5 Chapter 3...
- Page 4 MONT20 Common Function List Functions Function Description Remarks Syn. and Asyn. MONT20 door motor integrated controller can drive AC Asyn. motor and permanent F00.06 integrated control magnet Syn. motor. Self-adaptive The output torque keeps the door system dynamic balance: Reduce the energy F10.06...
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Page 6: Table Of Contents
CONTENTS Chapter 1 Safety Information and Precautions ....................1 Chapter 2 Product Information ..........................3 2.1 Rated Value ............................3 2.2 Technical Data ............................ 3 2.3 Dimension and Installation ......................5 2.4 Installation Site Requirement......................6 Chapter 3 Electrical Installation ..........................7 3.1 Precautions ............................ - Page 7 5.2.2 F01: Motor Parameters ..........................25 5.2.3 F02: Encoder Door Width Parameter ....................26 5.2.4 F03: OD Curve Parameter ........................27 5.2.5 F04: CD Curve Parameters........................28 5.2.6 F05: Torque Parameters ........................... 29 5.2.7 F06: Boost Parameters ..........................30 5.2.8 F07: Vector Control Parameter ......................35 5.2.9 F08: Demo Running Parameter ......................
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Page 8: Chapter 1 Safety Information And Precautions
Note Note: A Note contains information which helps to ensure correct operation of the product. Professional Personnel Only qualified electrical engineer can perform electrical wiring. Only a trained and authorized professional person can maintain the product. MONT20 User Manual V1.6... -
Page 10: Chapter 2 Product Information
• Support receiving open collector or push-pull encoder input signal • Distance control and speed control • Support door width self-learning, auto demo loop, resistance auto recognization and parameter upload/download (optional keypad) Overload protection, overvoltage protection, under-voltage protection, overcurrent Protection protection, inter-phase short-circuit protection, etc. MONT20 User Manual V1.6... - Page 11 It is 3.5m/s in 2 - 9Hz, and 10m/s in 9 - 200Hz (IEC 60721-3-3) Protection class IP20 Pollution level 2 (dry, non conducting dust pollution) Accessories LED keypad [HD-LED] About keypad 1m extension cable to keypad [HD-CAB-1M] MONT20 User Manual V1.6...
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Page 12: Dimension And Installation
Chapter 2 Product Information 2.3 Dimension and Installation The dimension of MONT20 and mounting size is shown as below, the unit is mm. 4-Ø5 8-8×5 Oblong hole Note: Do not install if MONT20 is incomplete or impaired upon unpacking. MONT20 User Manual V1.6... -
Page 13: Installation Site Requirement
• Do not install in places with oily dust, fiber and metal powder; • Be vertical installed on fire-retardant material with a strong support; • Make sure adequate cooling space for MONT20 to keep ambient temperature between -10 - +40℃; • Install at where the vibration is 3.5m/s in 2 - 9Hz, 10m/s in 9 - 200Hz (IEC 60721-3-3);... -
Page 14: Chapter 3 Electrical Installation
It must use type B mode when utilize ground leakage protection devices (ELCB/RCD). • Do not touch the wire terminals of MONT20 when it is charged. The main circuit terminals are neither allowed connected to the enclosure nor short-circuiting. - Page 15 The grounding resistance should be less than 10Ω. Do not share the grounding wire with other devices (A). MONT20 can share grounding pole with other devices (C). It achieves the best effect if MONT20 and other devices use dedicated grounding poles (B).
- Page 16 • Do not connect the phase-shifting capacitors to the output circuit. • Be sure the AC input power supply voltage is the same as rated input current of MONT20. Refer to page 7 for the selection of power supply cable.
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Page 17: Interface Description
The power switch of MONT20 is designed to improve convenient debugging and maintenance of door motor, as shown below. Danger • When power switch of MONT20 is switched off, high voltage exists in input 220V terminal. It’s Power switch MONT20... -
Page 18: Control Terminal
• PA, PB: Normally closed; PA, PC: Normally open DOA, CME Complete OD relay DOA, DCA: Normally closed; CME is isolated from COM • F06.00 sets low level or high level is valid DCA, CME Complete DC relay MONT20 User Manual V1.6... -
Page 19: Connecting Encoder
Chapter 3 Electrical Installation 3.3.4 Connecting Encoder DB9 of MONT20 is for connecting encoder. Description Encoder power ground MONT20 A/B phase signal of encoder, there is 90° difference which is used to judge the rotary speed and direction Z phase signal of encoder, the... -
Page 20: Chapter 4 Operation
Chapter 4 Operation Chapter 4 Operation 4.1 Keypad Description MONT20 is equipped with LCD keypad as standard, and HD-LED keypad is optional. The LCD keypad can’t be dismantled. Connection of LED keypad is shown in section 3.3.5, on page 12. LCD keypad... - Page 21 Chapter 4 Operation Description a, c. Indicator: Display the current status or unit. Name Status On: MONT20 is in door open status Open door running status Flashing: MONT20 is in stop status Close door running On: MONT20 is in door close status...
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Page 22: Display On Keypad
Enter/confirm key: Enter lower menu; Save the value when setting parameter. 4.2 Display on Keypad Display of Stop or Run Parameter When MONT20 is in stop or run status, the keypad displays stop or run status E r r parameters, as shown on the right. - Page 23 Set password success E r r E r r E r r LOCK LOCK LOCK Power on initialization Parameter auto-tuning Reset factory setting LED display LO/RE LOCK LO/RE LOCK LO/RE LOCK Downloading fail Uploading parameters Downloading parameters MONT20 User Manual V1.6...
- Page 24 Chapter 4 Operation Parameter Editing Display When MONT20 is in stop or run or fault status, press (PRG key) to enter parameter editing status (if password had been set, refer to F00.00 and section 4.4). Using 4-level menu: Mode setting (first-level) → function parameter group setting (second-level) →...
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Page 25: Reset Default Parameter
If password had been set, unlock it and then set new password according to following steps. 1.5s Clear User’s Password To clear the password, unlock it and clear according to following steps. E r r E r r E r r E r r 1.5s LOCK LOCK LOCK LOCK MONT20 User Manual V1.6... -
Page 26: Upload And Download Parameter
2. When downloading parameters, it displays “dFAiL”, means that the storage parameters of keypad do not match with function parameters of MONT20. Firstly upload the correct parameters and then download. 3. When uploading or downloading parameters, it displays “E0022” and Downloading parameters flashes, means EEPROM of keypad is faulty. -
Page 28: Chapter 5 Function Introduction
• Take “0101” as an example in the right figure. OD torque OD pulse complete complete d01.03 Set frequency [Actual value] d01.04 Output frequency [Actual value] d01.05 Output voltage [Actual value] d01.06 Output current [Actual value] MONT20 User Manual V1.6... - Page 29 Encoder counter [Actual value] d01.18 - d01.29 Factory debug parameter d01.30 U phase zero offset [Actual value] d01.31 V phase zero offset [Actual value] d01.32 W phase zero offset [Actual value] d01.33 - d03.39 Factory debug parameter MONT20 User Manual V1.6...
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Page 30: Group F: General Function Parameter
2: Clear fault information. Clear F09.00 - F09.12 fault information. 3: Unused. 4: Upload parameter to external keypad (F00 - F08). 5: Download parameter from external keypad to MONT20 (F00 - F08). 6: Restore customer customized parameter of Syn. motor. 7: Restore customer customized parameter 2 of Syn. motor. - Page 31 • MONT20 opens/closes the door by OD/CD command of control system. • Adjust the OD/CD curve to the optimum, and set F00.03 = 1, MONT20 integrates into elevator system and executes the OD/CD command that given by the elevator controller.
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Page 32: F01: Motor Parameters
1.00 - 99.99 [50.00Hz] F01.04 Motor rated Rpm 1 - 6000 [900rpm] In order to ensure the control performance, the motor should match the power level of MONT20. F01.05 Reduction ratio 1.00 - 9.99 [1.00] Generally, F01.05 = 1.00. If the encoder is not installed on the motor axis, user should set F01.05 according to actual condition. -
Page 33: F02: Encoder Door Width Parameter
When DI terminal has close door limit open/close (No.4 or No.14 function), and hundreds of F06.12 = 1, door motor will learn the CD limit position pulse during door width self-learning. The data will be saved automatically after learning is finished. In normal runnning, this signal corrects the position of door motor. MONT20 User Manual V1.6... -
Page 34: F03: Od Curve Parameter
When the door position is within the range of 30 - 100%, the operating curve will be automatically converted according to the current position when the door is re-opened. MONT20 User Manual V1.6... -
Page 35: F04: Cd Curve Parameters
Distance control: Starting distance (unit: pulse number). • When pulse number ≤ F04.11 setting pulse number, CD ending door vane action will be processed. Speed control: Running time of CD ending Asyn. door vane action speed (unit: ms). MONT20 User Manual V1.6... -
Page 36: F05: Torque Parameters
• When CD is resisted, door motor decelerates according to resistance Dec. time (F06.10), and opens door when the speed is zero. The CD resistance of door motor is shown as below: Torque Time F05.08 F05.09 F05.10 F05.11 Speed (Hz) Speed (Hz) F05.12 F05.13 F05.12 F05.13 MONT20 User Manual V1.6... -
Page 37: F06: Boost Parameters
12: Complete OD (normally closed). 2: Complete OD. 13: Complete CD (normally closed). 3: Complete CD. 14: Fault output (normally closed). 4: Fault output. 15: Running (normally closed). 5: Running (normally open). MONT20 User Manual V1.6... - Page 38 • 2. F00.06 = 0 (Asyn. motor open-loop vector control) or F00.06 = 3 (Asyn. motor flux vector control). • F06.08 < 1000ms, do not detect DC resistance. • There is no relationship between DC resistance detection and DC torque resistance (F05). MONT20 User Manual V1.6...
- Page 39 • 1: Learn the CD limit potision during door width Unit: OD/CD priority selection self-learning. When this signal is valid, the system • 0: OD priority. can reset to current position automatically. • 1: CD priority. MONT20 User Manual V1.6...
- Page 40 Flux vector OD voltage compensation 0 - 8 [0%] When closing, flux vector voltage compensation = F06.18. When opening, flux vector voltage compensation = F06.18 + F06.23. F06.24 Cut-off point of flux vector voltage compensation frequency 10.00 - 50.00 [50.00] MONT20 User Manual V1.6...
- Page 41 OD signal is not detected, it will alarm E0010 (OD abnormal fault). • After the fault, the motor stops for 20 minutes and the fault is automatically reset. • 1: Not open. MONT20 User Manual V1.6...
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Page 42: F07: Vector Control Parameter
F07.07 Torque limit 0.0 - 200.0 [120.0%] Define the torque current output by MONT20. The setted value is relative to the percentage of motor rated current (F01.02). F07.08 Speed filter time constant 0 - 7 [2] It is used to filter the output of ASR regulator. -
Page 43: F08: Demo Running Parameter
After finishing door closing, the CD retention time reaches F08.01, and opens the door in forward direction. This process is repeated and not stop until pressing (STOP key) or the running times > F08.03. Value of F08.02, F08.03 can be modified. MONT20 User Manual V1.6... -
Page 44: F09: Fault Record Parameters
-Lu-: DC bus under-voltage. E0011: Motor overheating fault. E0001: MONT20 over-voltage. E0012: Abnormal closing fault. E0002: Hardware of MONT20 is over-current. E0014: Read/write fault of MONT20 EEPROM. E0003: Software of MONT20 is over-current. E0015: Speed deviation is too large. E0004: Encoder Z signal of PMSM is lost. -
Page 45: F10: Advanced Parameters
• When it is set to 1, after the door motor is blocked, the Max. output torque is 1.1 times the resistance torque of door opening. MONT20 User Manual V1.6... - Page 46 0, 1 [0] 0: Normal Syn. door motor. 1: Fermator Syn. door motor. Note: The control of the Fermator Syn. door motor requires the ordering of non-standard Mont20-FMT (changing non-standard hardware and software are customized products). F10.20 Syn. motor Z signal detection 0, 1 [0] 0: Fault detection is allowed.
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Page 47: Group Y: Manufacturer Parameters
• 1: Keypad UP/DN is not allowed to start self-learning by 5s at the same time. F10.24 - F10.29 Factory debug parameters 5.3 Group y: Manufacturer Parameters Group y is manufacturer parameters group for debugging at the factory before delivery. MONT20 User Manual V1.6... -
Page 48: Chapter 6 Application Debugging
• When auto-tuning is finished, check F01.06 restores to 0. Note: During self-tuning, motor shaft rotates towards the door opening direction. Countermeasure: User wait until auto-tuning is finished, then switch any two of U, V, W of MONT20. MONT20 User Manual V1.6... - Page 49 Countermeasure: When auto-tuning is finished, exchange any two phases that connect MONT20 and the motor. Auto-tuning without removing the belt, the door cannot open and alarm encoder fault. Countermeasure: Stop MONT20, and switch any two phases of U, V, W of MONT20, and restart auto-tuning. MONT20 User Manual V1.6...
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Page 50: Distance Control
• The communication cable must be shielded twisted pair, 20 - 30mm shielded distance, and the shielded layer must be grounded. • The encoder must use shielded cable, and one terminal of the shielded layer must be grounded firmly. MONT20 User Manual V1.6... -
Page 51: Door Width Self-Learning
Giving door width self-learning command, the first running direction is CD. Countermeasure: Stop MONT20 and exchange any two phases of U, V, W. Check the CD pulse signal in self-learning. The CD pulse number increases if the OD pulse number decreases. -
Page 52: Trial Operation
0 - 9999 pulse 0 pulse Automatical 0: Set by F03.04/F04.04 F10.05 generation of OD/CD 1: Automatic calculation by software curve Dec. point OD holding torque 0: Set by parameters F10.06 automatically 1: Automatic calculation by software calculated MONT20 User Manual V1.6... -
Page 53: Distance Control Od Running
It is not necessary to set OD torque. The door controller automatically adjusts the output torque according to the actual load, which saves energy, prevents the motor from heating, while ensuring the door has a certain opening force. MONT20 User Manual V1.6... -
Page 54: Distance Control Cd Running
When the door motor reaches the CD limit point (F04.09) in the creeping, it outputs complete CD CD Keeping signal. When the output torque ≥ switching torque (F05.04) × the rated motor torque, the door motor enters the closing torque holding state. MONT20 User Manual V1.6... -
Page 55: Speed Control
Chapter 6 Application Debugging 6.3 Speed Control With four external limit switches, MONT20 can realize speed control, no longer need external encoder to detect the door position. The installation position of each limit switch (signal connection) are shown in Figure 6-3. -
Page 56: Connection
50m, and the distance between the control cable and the motor cable should be more than 0.3m. • The control cable must be shielded cable. • The communication cable must be shielded twisted pair, with 20 - 30mm twisted distance, and the shielded layer should be grounded. MONT20 User Manual V1.6... -
Page 57: Speed Control Od Running
Set parameters of group F03 and F05 that relates to speed control. Define speed switching contact (F03.04) and limit signal (F03.07) accurately. They are a premise for MONT20 to output perfect OD curve. The OD running speed curve is shown in Figure 6-4. -
Page 58: Speed Control Cd Running
Correctly set the parameters related to speed control in groups F04 and F05, and accurately defining the speed switching point (F04.04) and limit signal (F04.07) are the prerequisites for ensuring the MONT20 to output a perfect opening curve. CD running speed curve is shown as Figure 6-5. F04.00 4.02... - Page 59 (F05.07) is finished, and switches to final holding torque of complete OD (F05.06), CD process is finished. When CD command is invalid, CD torque judges action according to F06.11 (door motor action when running command is cancelled). MONT20 User Manual V1.6...
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Page 60: Chapter 7 Troubleshooting And Maintenance
If fault occurs, the keypad will display the fault alarm. Meanwhile, faulty relay acts, accordingly MONT20 stops output and the motor coasts to stop. When fault alarm occurs, user should record the fault in detail and take proper action according to following table. - Page 61 • Check if the F10.17 - F10.18 are set • The actual speed detected in the properly Overspeed fault E0016 range of F10.18 is greater than the • Check encoder wiring motor rated frequency F10.17 • Redo self-tuning MONT20 User Manual V1.6...
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Page 62: Reset Fault
(F02.04) and OD/CD switching torque (F05.14) 7.2 Reset Fault After the fault is eliminated, reset MONT20 by any of the following methods: • Press (STOP key) on the keypad. • External reset terminal (DI terminal = No.9 function). -
Page 63: Maintenance
• High voltage exists when the controller is powered up or running. • Checking and maintaining can only be done after AC power of MONT20 is cut off and wait at least 10 minutes. Warning •... - Page 64 Otherwise, MONT20 will be damaged. 3. For MONT20 that have been stored for a long time, they must be powered up every 2 years. When supplying AC power to the controller, use a voltage regulator to gradually raise the input voltage to rated input voltage at least 5 hours.
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Page 66: Appendix A Parameter
“*”: It denotes that the value of this parameter is the actual value which cannot be modified. “×”: It denotes that the setting of this parameter cannot be modified when MONT20 is in run status. “○”: It denotes that the setting of this parameter can be modified when MONT20 is in run status. - Page 67 MONT20 F00.01 Parameter batch selection × 6: Restore customer customized parameter of Syn. motor 7: Restore customer customized parameter 2 of Syn. motor 8, 9: Unused 10: Restore customized speed control parameter of customer Asyn. motor MONT20 User Manual V1.6...
- Page 68 0.00 - 99.99Ω × Depend F01.11 Stator inductance 0 - 9999mH × MONT20 F01.12 Rotor inductance 0 - 9999mH × F01.13 Mutual inductance 0 - 9999mH × F01.14 Slip compensation gain 50.0 - 200.0% 100.0% × MONT20 User Manual V1.6...
- Page 69 CD start speed 0.00 - 15.00Hz 4.00Hz ○ F04.02 CD Acc. time 0.1 - 99.9s 1.4s ○ F04.03 CD speed 0.00Hz - F00.07 18.00Hz ○ F04.04 CD Dec. point position 50.0 - 90.0% (door width) 62.0% ○ MONT20 User Manual V1.6...
- Page 70 Time at low speed CD F05.09 0 - 4999ms 1000ms ○ resistance Torque setting at high speed F05.10 0.0% - F07.07 80.0% ○ CD resistance Time of high speed CD F05.11 0 - 4999ms 1000ms ○ resistance MONT20 User Manual V1.6...
- Page 71 16: Door vane solenoid valve output (normally closed) 17 - 19: Unused F06.02 Input terminal filter time 2 - 300ms 10ms × 0: No funtion F06.03 DI1 funtion selection × 1: OD speed switching normally open (NO) input MONT20 User Manual V1.6...
- Page 72 Ten thousand: Detect CD resistance 1/3 distance from CD acts 0: Detect CD resistance 1: Not detect CD resistance Thousand: Function of stop key in terminal F06.12 Auxiliary parameter 1 00000 ○ control 0: Invalid 1: Valid MONT20 User Manual V1.6...
- Page 73 4 - 16k × Running speed when prising F06.16 door for Asyn. motor open- 2.50 - 15.00Hz 4.00Hz ○ loop F06.17 CD time protection 0 - 30s ○ Flux vector voltage F06.18 0 - 40% × compensation MONT20 User Manual V1.6...
- Page 74 Ten thousand: Open door abnormal shutdown protection open 0: Open 1: Not open F07: Vector Control Parameter, on page 35 F07.00 High speed ASR KP 10 - 3000 ○ F07.01 High speed ASR KI 0 - 1000 ○ MONT20 User Manual V1.6...
- Page 75 F09: Fault Record Parameters, on page 37 -Lu-: DC bus under voltage E0001: MONT20 over-voltage F09.00 NO.5 fault type E0002: Hardware of MONT20 is over-current E0003: Software of MONT20 is over-current E0004: Encoder Z signal of PMSM is lost E0006: Motor parameter auto-tuning failed F09.01 NO.4 fault type...
- Page 76 F10.04 Door vane distance 0 - 9999 pulse 0 pulse ○ Automatical generation of F10.05 switch door curve Dec. point 0: By parameter setting ○ 1: Automatic calculation by software OD holding torque F10.06 automatically calculated MONT20 User Manual V1.6...
- Page 77 1: Fermator Syn. door motor 0: Fault detection is allowed F10.20 Syn. motor Z signal detection × 1: Fault detection shielding 0: Normal Syn. door motor F10.21 Zt (zhete) Syn. motor × 1: Zt (zhete) Syn. door motor MONT20 User Manual V1.6...
- Page 78 0: Keypad UP/DN is allowed to start self- learning by 5s at the same time 1: Keypad UP/DN is not allowed to start self- learning by 5s at the same time F10.24 - F10.29 Factory debug parameters MONT20 User Manual V1.6...
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Questions and answers
Как изменить параметры настройки привода
To change the drive settings for the hpmont MONT20:
1. View function parameters using the keypad.
2. Enter the correct password to unlock parameter editing. The default password is not specified, but "00000" is invalid.
3. Once the password is set, if no key is pressed within 5 minutes, the password becomes valid.
4. Use the keypad to select and modify parameters:
- Use F00.01 for batch parameter operations (e.g., restore defaults, clear faults, upload/download settings).
- Use F00.02 to select OD/CD mode (0: Speed control, 1: Distance control).
- Use other function codes to adjust specific settings based on motor type and control needs.
Use the arrow and function keys on the keypad to navigate menus and modify values.
This answer is automatically generated