hpmont HD30-ES Series User Manual
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hpmont HD30-ES Series User Manual

hpmont HD30-ES Series User Manual

Escalator controller
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HD30-ES/ES1 Series
Escalator Controller
User Manual
V1.2
2019.06

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Summary of Contents for hpmont HD30-ES Series

  • Page 1 HD30-ES/ES1 Series Escalator Controller User Manual V1.2 2019.06...
  • Page 2 FOREWORD Thank you for purchasing HD30-ES/ES1 series escalator controller manufactured by Shenzhen Hpmont Technology Co., Ltd. This User Manual introduces HD30-ES/ES1 controller’s installation wiring, parameter setting, commissioning guide, troubleshooting and daily maintenance etc. Before using the product, please read through this User Manual carefully.
  • Page 3 Version and Revision Records Time: 2019/6 Version: V1.2 Revised chapter Revised contents • The product name changed to Escalator Controller...

  • Page 4: Table Of Contents

    CONTENTS Chapter 1 Product Information ..........................1 1.1 Model ..............................1 1.2 Rated Value ............................1 1.3 Dimensions and Weight ........................2 1.4 Peripheral Accessories Selection ....................4 1.4.1 Wiring Specifications of Input and Output ..................4 1.4.2 Power Terminal Lug ............................. 5 1.5 Brake Unit and Brake Resistor Selection ..................

  • Page 6: Chapter 1 Product Information

    Shenzhen Hpmont Technology Co., Ltd. Chapter 1 Product Information Chapter 1 Product Information 1.1 Model HD30-4T5P5-ES Product series Voltage Rating 200 - 240V = 2 380 - 460V = 4 Phase Single / Three phase input-compatible = D Three phase power input = T...

  • Page 7: Dimensions And Weight

    Chapter 1 Product Information Shenzhen Hpmont Technology Co., Ltd. Motor Rated Capacity Rated Input Rated Output Model Size (kW) (kVA) Current (A) Current (A) HD30-4T055-ES HD30-4T075-ES HD30-4T090-ES HD30-4T110-ES HD30-ES1 series HD30-2D5P5-ES1 60 / 28 HD30-2T7P5-ES1 HD30-4T5P5-ES1 HD30-4T7P5-ES1 HD30-4T011-ES1 HD30-4T015-ES1 (1):Value before / is for single-phase model, value after / is for three-phase model.
  • Page 8 Shenzhen Hpmont Technology Co., Ltd. Chapter 1 Product Information 4-Ød Size F7 HD30-ES1 (5.5 - 15kW) only have one structure, as following figure. 4-Ø6.5 Size FA Table 1-1 HD30-ES/ES1 dimension and weight Dimension (mm) Mounting Size (mm) Size (kg) 20.4...

  • Page 9: Peripheral Accessories Selection

    Chapter 1 Product Information Shenzhen Hpmont Technology Co., Ltd. 1.4 Peripheral Accessories Selection 1.4.1 Wiring Specifications of Input and Output The AC supply to controller must be installed with suitable protection against overload and short- circuits, i. e. MCCB (molded case circuit breaker) or equivalent device.

  • Page 10: Power Terminal Lug

    Shenzhen Hpmont Technology Co., Ltd. Chapter 1 Product Information MCCB Contactor Supply Cable Motor Cable Ground Cable Model Size HD30-ES1 series HD30-2D5P5-ES1 125 / 63 100 / 40 25 / 6 16 / 6 HD30-2T7P5-ES1 HD30-4T5P5-ES1 HD30-4T7P5-ES1 HD30-4T011-ES1 HD30-4T015-ES1 (1): Value before / is for single-phase model, value after / is for three-phase model.
  • Page 11 Chapter 1 Product Information Shenzhen Hpmont Technology Co., Ltd. Model Motor HDBU Minimum Resistance Value Minimum Power HD30-2T022-ES 22 kW Optional 7 Ω 7.5 kW HD30-2T030-ES 30 kW Optional 6 Ω 9 kW HD30-2T037-ES 37 kW Optional 5 Ω 12 kW HD30-4T2P2-ES 2.2 kW...

  • Page 12: Reactor Selection

    Shenzhen Hpmont Technology Co., Ltd. Chapter 1 Product Information 1.6 Reactor Selection Table 1-6 Reactor selection AC Input Reactor AC Output Reactor DC Reactor Selection Model Parameter Parameter Parameter Model Model Model (mH/A) (mH/A) (mH/A) HD30-4T037-ES HD-AIL-4T037 0.19-75 HD-AOL-4T037 0.08-80 HD-DCL-4T037 0.35-100...

  • Page 14: Chapter 2 Detailed Function Introduction

    Shenzhen Hpmont Technology Co., Ltd. Chapter 2 Detailed Function Introduction Chapter 2 Detailed Function Introduction This chapter provide user with detail function introduction of HD30-ES/ES1. The rest of function, please refer to HD30 Series Vector Control Inverter. 2.1 Commissioning Cautions...

  • Page 15: F00: Basic Parameters

    Chapter 2 Detailed Function Introduction Shenzhen Hpmont Technology Co., Ltd. 2.2 F00: Basic Parameters Ref. Code Function Description Setting Range [Default] F00.05 Extended application capabilities 0 - 3 [0] 0/1/2: Without extended application function. 3: Escalator application function. F00.27 Starting rotate speed tracking selection 0,1 [0] 0: Determine base on input terminal No.82 function.

  • Page 16: F15: Digital I/O Terminal Parameters

    Shenzhen Hpmont Technology Co., Ltd. Chapter 2 Detailed Function Introduction 2.5 F15: Digital I/O Terminal Parameters Ref. Code Function Description Setting Range [Default] F15.00 DI1 terminal function 0 - 87 [2] F15.01 DI2 terminal function 0 - 87 [0] F15.02...

  • Page 17: F19: Function-Boost Parameters

    Chapter 2 Detailed Function Introduction Shenzhen Hpmont Technology Co., Ltd. 2.6 F19: Function-boost Parameters Auto current limiting function (F19.20 - F19.21) Auto current limiting function is used to limit the load current in real time smaller than the auto current limiting threshold (F19.21).
  • Page 18 Shenzhen Hpmont Technology Co., Ltd. Chapter 2 Detailed Function Introduction Switching order from variable frequency to power frequency (F15.00 - F15.05 = 65) Running order (F15.00 - F15.05 = 2) Controller running status Variable frequency contact output (F15.18 - F15.20 = 40) F19.39...

  • Page 20: Chapter 3 Troubleshooting

    After a fault alarm, you should log the fault in detail and troubleshoot and clear it with reference to Table 3-1. For technical support, contact your supplier or call Shenzhen Hpmont Technology Co., Ltd. directly.
  • Page 21 Chapter 3 Troubleshooting Shenzhen Hpmont Technology Co., Ltd. Fault Fault Reasons Counter-measures • Please check the connection and connect the wire properly • Short circuit between phases output • Please check the connection and connect • Short circuit to the ground...
  • Page 22 Shenzhen Hpmont Technology Co., Ltd. Chapter 3 Troubleshooting Fault Fault Reasons Counter-measures • Adjust the setting of V/f curve (F09.00 - • Improper setting of V/f curve F09.06) • Mains supply voltage is too low • Check the power input •...
  • Page 23 Chapter 3 Troubleshooting Shenzhen Hpmont Technology Co., Ltd. Fault Fault Reasons Counter-measures • Replace variable frequency contact. Variable • Variable frequency contact fault • Properly wire the feedback signal of frequency E0035 • The wiring of variable frequency variable frequency contact, or cancel...

  • Page 24: Appendix A Parameters

    Shenzhen Hpmont Technology Co., Ltd. Appendix A Parameters Appendix A Parameters Attributes are Changed: “*”: It denotes that the value of this parameter is the actual value which cannot be modified. “×”: It denotes that the setting of this parameter cannot be modified when the controller is in run status.
  • Page 25 Appendix A Parameters Shenzhen Hpmont Technology Co., Ltd. Ref. Code Function Setting Range Default Unit Attribute Setting Reference frequency (after d00.15 0.01 - 400.00Hz Acc. / Dec.) d00.16 Output frequency 0.01 - 400.00Hz d00.17 Setting speed 0 - 60000rpm d00.18...
  • Page 26 Shenzhen Hpmont Technology Co., Ltd. Appendix A Parameters Ref. Code Function Setting Range Default Unit Attribute Setting 0: Input terminal disconnect with common terminal 1: Input terminal connect with common terminal Bit0 - Bit1 corresponding to DO1 - DO2 Bit2 - Bit5 corresponding to RLY1 - RLY4 d00.51...
  • Page 27 Appendix A Parameters Shenzhen Hpmont Technology Co., Ltd. Ref. Code Function Setting Range Default Unit Attribute Setting Controller max. output F00.06 50.00 - 400.00Hz 51.00Hz 0.01Hz × frequency 0: Digital setting (F00.08) Upper limit of operation F00.07 1: Analogue input AI setting ×...
  • Page 28 Shenzhen Hpmont Technology Co., Ltd. Appendix A Parameters Ref. Code Function Setting Range Default Unit Attribute Setting 0: Reverse operation is permitted F00.18 Anti-reverse operation × 1: Reverse operation is prohibitted F00.19 Dead time of direction switch 0.0 - 3600.0s 0.0s...
  • Page 29 Appendix A Parameters Shenzhen Hpmont Technology Co., Ltd. Ref. Code Function Setting Range Default Unit Attribute Setting 5,6: Download the keypad EEPROM parameter 1/2 to the current function code settings (including the motor parameters) 0: No operation Display panel EEPROM 1,2: Upload the current function F01.03...
  • Page 30 Shenzhen Hpmont Technology Co., Ltd. Appendix A Parameters Ref. Code Function Setting Range Default Unit Attribute Setting DC braking waiting time at F02.17 0.00 - 10.00s 0.00s 0.01s × stop F02.18 DC braking time at stop 0.00 - 60.00s 0.50s 0.01s...
  • Page 31 Appendix A Parameters Shenzhen Hpmont Technology Co., Ltd. Ref. Code Function Setting Range Default Unit Attribute Setting 1: PID control is enabled 0: Digital reference F04.01 Reference source selection 1: AI analogue reference × 2: Terminal pulse reference 0: AI analogue feedback F04.02...
  • Page 32 Shenzhen Hpmont Technology Co., Ltd. Appendix A Parameters Ref. Code Function Setting Range Default Unit Attribute Setting Unit: AI1 characteristic curve selection Ten: AI2 characteristic curve selection Hundred: AI3 characteristic curve selection Thousand: AI4 characteristic curve External reference curve selection F05.00...
  • Page 33 Appendix A Parameters Shenzhen Hpmont Technology Co., Ltd. Ref. Code Function Setting Range Default Unit Attribute Setting F05.18 Skip frequency 2 F00.09 - upper limit 0.00Hz 0.01Hz ○ F05.19 Skip frequency 3 F00.09 - upper limit 0.00Hz 0.01Hz ○ F05.20 Range of skip frequency 0.00 - 30.00Hz...
  • Page 34 Shenzhen Hpmont Technology Co., Ltd. Appendix A Parameters Ref. Code Function Setting Range Default Unit Attribute Setting 2: Cycle operation Ten: PLC operation restart mode selection after pause 0: Start from step 1 1: Continue to operate from the step where the controller pauses...
  • Page 35 Appendix A Parameters Shenzhen Hpmont Technology Co., Ltd. Ref. Code Function Setting Range Default Unit Attribute Setting F06.36 Running time of step 10 0.0 - 3276.7 ○ F06.38 Running time of step 11 0.0 - 3276.7 ○ F06.40 Running time of step 12 0.0 - 3276.7...
  • Page 36 Shenzhen Hpmont Technology Co., Ltd. Appendix A Parameters Ref. Code Function Setting Range Default Unit Attribute Setting Above 5.5 kW: 0.1-999.9A 0.01A F08.03 Rated frequency of motor 1 1.0 - 400.0Hz 50.0Hz 0.1Hz × Depend on F08.04 Rated speed of motor 1...
  • Page 37 Appendix A Parameters Shenzhen Hpmont Technology Co., Ltd. Ref. Code Function Setting Range Default Unit Attribute Setting V/f voltage value V3 of F09.02 F09.04 - 100.0% 0.0% 0.1% × motor 1 V/f frequency value F2 of F09.03 F09.05 - F09.01 0.0%...
  • Page 38 Shenzhen Hpmont Technology Co., Ltd. Appendix A Parameters Ref. Code Function Setting Range Default Unit Attribute Setting Speed-loop PI switching F10.05 0.00 - 50.00 Hz 15.00Hz 0.01Hz ○ frequency 2 of motor 1 Speed-loop integral F10.06 0.0 - 200.0% (F08.02) 180.0%...
  • Page 39 Appendix A Parameters Shenzhen Hpmont Technology Co., Ltd. Ref. Code Function Setting Range Default Unit Attribute Setting 1: Enables magnetic field orientation correction Ten: Mutual inductance projections enabled 0: Disable mutual inductance based on flux calculation 1: Enable mutual inductance based on flux calculation F13: Asyn.
  • Page 40 Shenzhen Hpmont Technology Co., Ltd. Appendix A Parameters Ref. Code Function Setting Range Default Unit Attribute Setting Motor 2 core saturation F13.15 0.00 - 1.00 1.00 0.01 × coefficient 3 0: Line 1: Square curve F13.16 V/f curve selection of motor 2 2: 1.2 exponential curve...
  • Page 41 Appendix A Parameters Shenzhen Hpmont Technology Co., Ltd. Ref. Code Function Setting Range Default Unit Attribute Setting Speed control integral time 1 F13.36 0.00 - 10.00s 0.20s 0.01s ○ of motor 2 Speed control proportional F13.37 0.1 - 200.0 10.0 ○...
  • Page 42 Shenzhen Hpmont Technology Co., Ltd. Appendix A Parameters Ref. Code Function Setting Range Default Unit Attribute Setting Motor 2 core saturation F13.54 0.00 - 1.00 1.00 0.01 × coefficient 5 Motor 2 current loop 0: Feedforward is prohibited F13.55 ×...
  • Page 43 Appendix A Parameters Shenzhen Hpmont Technology Co., Ltd. Ref. Code Function Setting Range Default Unit Attribute Setting 25: Jog 1 direction control input Remark: When select 20 and 21, the functions 24 and 25 are invalid 26: Acc. / Dec. time selection terminals 1 F15.04...
  • Page 44 Shenzhen Hpmont Technology Co., Ltd. Appendix A Parameters Ref. Code Function Setting Range Default Unit Attribute Setting 57: Torque control torque polarity switching 59: PID parameter switch DI10 (option terminal) 65: Switching signal from variable F15.09 × function frequency to power frequency...
  • Page 45 Appendix A Parameters Shenzhen Hpmont Technology Co., Ltd. Ref. Code Function Setting Range Default Unit Attribute Setting 4: Controller is reverse running 5: Controller is DC braking 6: Controller is in zero-frequency status 7: Controller is in zero-frequency F15.19 DO2 function ○...
  • Page 46 Shenzhen Hpmont Technology Co., Ltd. Appendix A Parameters Ref. Code Function Setting Range Default Unit Attribute Setting Bit0 - Bit2 is corresponding to DO1 - DO2 Bit2 - Bit5 is corresponding to RLY1 - RLY4 Output terminal positive and F15.24 ○...
  • Page 47 Appendix A Parameters Shenzhen Hpmont Technology Co., Ltd. Ref. Code Function Setting Range Default Unit Attribute Setting 7: Process PID regulating lower limit 8: Motor overheating signal input F16.01 AI1 function × 9: Motor 1 forward rotation torque limit 10: Motor 1 reverse electric torque...
  • Page 48 Shenzhen Hpmont Technology Co., Ltd. Appendix A Parameters Ref. Code Function Setting Range Default Unit Attribute Setting 4: Output current (0 - twice motor’s rated current) 5: Output current (0 - twice motor’s rated current) 6: Torque command(0 - 3times motor rated torque) F16.20...
  • Page 49 Appendix A Parameters Shenzhen Hpmont Technology Co., Ltd. Ref. Code Function Setting Range Default Unit Attribute Setting F17.03 Host PC response time 0 - 1000ms × 0.0 - 1000.0s Time threshold for detecting F17.04 0.0s 0.1s 0.0: Not detect communication time ×...
  • Page 50 Shenzhen Hpmont Technology Co., Ltd. Appendix A Parameters Ref. Code Function Setting Range Default Unit Attribute Setting 17: Output power 18: DC bus voltage Set the display parameter 6 19: Potentiometer input voltage F18.07 ○ during operation 20: AI1 input voltage...
  • Page 51 Appendix A Parameters Shenzhen Hpmont Technology Co., Ltd. Ref. Code Function Setting Range Default Unit Attribute Setting 2: Digital setting 2 (the initial value is set by F19.03 and adjusted by terminals UP/DN) 3: Digital setting 3 (the initial value...
  • Page 52 Shenzhen Hpmont Technology Co., Ltd. Appendix A Parameters Ref. Code Function Setting Range Default Unit Attribute Setting 2: Run according to zero-frequency threshold 3: Run according to zero-frequency 0: This function is disabled Trip-free selection at F19.12 × momentary power loss 1: This function is enabled Dec.
  • Page 53 Appendix A Parameters Shenzhen Hpmont Technology Co., Ltd. Ref. Code Function Setting Range Default Unit Attribute Setting Switch frequency from power frequency to variable F19.36 0.00Hz - upper limit 51.00Hz 0.01Hz × frequency when down running F19.37 Switching angle range 0.0 - 60.0°...
  • Page 54 Shenzhen Hpmont Technology Co., Ltd. Appendix A Parameters Ref. Code Function Setting Range Default Unit Attribute Setting Thousand: Motor type selection 0: Standard motor 1: Variable frequency Ten thousand: Overload protection 0: Enable overload protection 1: Shield overload protection Overload pre-alarm F20.01...
  • Page 55 Appendix A Parameters Shenzhen Hpmont Technology Co., Ltd. Ref. Code Function Setting Range Default Unit Attribute Setting 0%: Does not detect PID reference lose 0.00 - 10.00s PID reference loss detection F20.13 0.20s 0.01s 0.00s: Does not detect PID reference ○...
  • Page 56 Shenzhen Hpmont Technology Co., Ltd. Appendix A Parameters Ref. Code Function Setting Range Default Unit Attribute Setting E0019: Motor overload E0020: Motor overheat E0021: Access fault of control board EEPROM E0022: Access fault of keypad EEPROM (only displaying without any protection)
  • Page 57 Appendix A Parameters Shenzhen Hpmont Technology Co., Ltd. Ref. Code Function Setting Range Default Unit Attribute Setting 3: SCI communicaiton set Torque command digital F21.01 -100.0 - 100.0% (F21.02) 0.0% 0.1% ○ setting F21.02 Max. Torque setting 0.0 - 500.0% (F08.04) 100.0%...
  • Page 58 Shenzhen Hpmont Technology Co., Ltd. Appendix A Parameters Ref. Code Function Setting Range Default Unit Attribute Setting U00.22 User menu map of setting 12 08.02 0.01 ○ U00.24 User menu map of setting 13 08.03 0.01 ○ U00.26 User menu map of setting 14 08.04...

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Hd30-es1 seriesHd30-2t3p7-esHd30-2t5p5-esHd30-2t7p5-esHd30-2t011-esHd30-2t015-es ... Show all

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