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hpmont HD5L-PLUS Series User Manual

hpmont HD5L-PLUS Series User Manual

Elevator controller
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HD5L-PLUS Series
Elevator Controller
User Manual
V1.0
2022.06

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Summary of Contents for hpmont HD5L-PLUS Series

  • Page 1 HD5L-PLUS Series Elevator Controller User Manual V1.0 2022.06...
  • Page 2 Thank you for purchasing HD5L-PLUS series elevator controller manufactured by Shenzhen Hpmont Technology Co., Ltd. This User Manual describes how to use HD5L-PLUS series elevator controller and their installation wiring, parameter setting, troubleshooting and daily maintenance etc. Before using the product, please read through this User Manual carefully. In addition, please do not use this product until you have fully understood safety precautions.
  • Page 3 Connection with Peripheral Devices Three phase AC power supply MCCB Contactor AC input reactor (accessory) EMI filter Braking resistor (accessory) Controller DC reactor (accessory) EMI filter AC output reactor (accessory) Motor...
  • Page 4 Version and Revision Records Time: 2022/06 Version: V1.0 Revised Chapter Revised Contents • Version 1.0 is released...

  • Page 6: Table Of Contents

    CONTENTS Chapter 1 Safety Information and Precautions ....................1 1.1 Safety Definition ..........................1 1.2 About Motor and Load ........................1 1.3 About HD5L-PLUS ..........................2 Chapter 2 Product Information ..........................5 2.1 Model ..............................5 2.2 Nameplate ............................5 2.3 Rated Value ............................
  • Page 7 4.5.5 HD-PG2-OC-FD-A ............................26 4.5.6 HD-PG5-SINCOS-FD-A ..........................27 4.5.7 HD-PG6-UVW-FD ............................28 4.6 Meet EMC Requirement of Installation ..................30 4.6.1 Correct EMC Installation .......................... 30 4.6.2 Wiring Requirement ..........................31 4.6.3 Motor Connection............................31 4.6.4 Ground Connection........................... 32 4.6.5 EMI Filter ................................ 32 4.6.6 Countermeasures for Conduction, Radiation and Radio Frequency Interference ....
  • Page 8 6.2.8 F07: Asyn. Motor Parameters ......................... 56 6.2.9 F08: Motor Vector Control Speed-loop Parameters ............... 59 6.2.10 F09: Current-loop Parameters ......................60 6.2.11 F10: Syn. Motor Parameters ......................... 60 6.2.12 F11: Encoder Parameters ........................62 6.2.13 F12: Digital I/O Terminal Parameters....................63 6.2.14 F13: Analog Input Terminal Parameters ...................
  • Page 9 Appendix A Parameters ............................95 Appendix B Modbus Communication Protocol ....................117...
  • Page 10 Safety Information and Precaution Product Information Mechanical Installation Electrical Installation Operation Instructions Function Introduction Elevator Application Guidance Troubleshooting and Maintenance Accessories Parameters Communication Protocol...

  • Page 12: Chapter 1 Safety Information And Precautions

    1.2 About Motor and Load Compared to the Industrial Frequency Operation The HD5L-PLUS series controllers are voltage-type controllers and their output is PWM wave with certain harmonic wave. Therefore, the temperature, noise and vibration of the motor will be a little higher than that at industrial frequency running.

  • Page 13: About Hd5L-Plus

    36V. Generally, the internal circuit enables the capacitor to discharge. However, the discharging may fail in some exceptions. In these cases, users need to consult Hpmont or our regional distributor. Change Three Phase Input to Single Phase Input For three phase input controller, users should not change it to be single phase input.
  • Page 14 3000m, derated rate is 20% for rated current of HD5L-PLUS. Figure 1-1 is the derating curve of rated current and the altitude. Rated current of controller 100% Altitude 1000m 4000m Figure 1-1 Derating curve of rated current and altitude HD5L-PLUS Series User Manual V1.0...

  • Page 16: Chapter 2 Product Information

    Product Series HD5L-PLUS elevator controller 2.2 Nameplate MODEL: Product model HD5L-4T5P5-PLUS Motor power POWER: 5.5kW Input specification INPUT: 3PH 380-460V 15A 50/60Hz Output specification OUTPUT: 8.5kVA 0-460V 13A 0-100Hz Software version Version: 1.00 Serial number HD5L-PLUS Series User Manual V1.0...

  • Page 17: Rated Value

    (1): Value before / is for single phase model, value after / is for three phase model. Three phase power supply: 200 - 240V, 50/60Hz HD5L-2T015-PLUS HD5L-2T018-PLUS 18.5 HD5L-2T022-PLUS HD5L-2T030-PLUS Three phase power supply: 380 - 460V, 50/60Hz HD5L-4T2P2-PLUS HD5L-4T3P7-PLUS 11.9 HD5L-4T5P5-PLUS HD5L-4T7P5-PLUS HD5L-4T011-PLUS HD5L-4T015-PLUS HD5L-4T018-PLUS 18.5 HD5L-4T022-PLUS HD5L-4T030-PLUS HD5L-4T037-PLUS HD5L-4T045-PLUS HD5L-PLUS Series User Manual V1.0...

  • Page 18: Technical Data

    Up or Down forced speed switch function, to avoid climbing elevator or plunging switch function elevator Input or Output phase loss Input or Output phase loss auto-detect and alarm function protection Motor temperature Real time detection for the motor temperature detection Output GND short circuit Enabled protection HD5L-PLUS Series User Manual V1.0...
  • Page 19 OC PG card with FD output (HD-PG2-OC-FD-A) PG card SINCOS PG card with FD output (HD-PG5-SINCOS-FD-A) Long-line drive PG card with FD output (HD-PG6-UVW-FD) About keypad LED keypad (HD-LED) Power unit Power regenerative unit [HDRU] HD5L-PLUS Series User Manual V1.0...

  • Page 20: Parts Of Controller

    2.5 Parts of Controller Mounting hole Fan cover Middle enclosure Keypad Bottom enclosure Upper cover Certification Lower cover Nameplate Connection holes of control terminal Size F5 - F6 Size F3 - F4 Connection holes of power terminal HD5L-PLUS Series User Manual V1.0...

  • Page 22: Chapter 3 Mechanical Installation

    2% for each degree centigrade. The Max. allowed temperature is 50°C. 2. Keep ambient temperature between -10 - +40°C. It can improve the controller running performance if install at location with good ventilation or cooling devices. HD5L-PLUS Series User Manual V1.0...

  • Page 23: Installation Direction And Space

    The dimensions and weight of HD5L-PLUS are as shown in Table 3-1. For the corresponding model of the installation dimension, please refer to section 2.3 Rated Value, on page 6. 4-Ød Size F3 - F4 4-Ød Size F5 - F6 Figure 3-2 Size HD5L-PLUS Series User Manual V1.0...

  • Page 24: Install And Dismantle Keypad

    Figure 3-3 Install keypad There are two steps in Figure 3-4. First, press the hook of the keypad according to direction 1. Second, take out of the keypad according to direction 2. Figure 3-4 Dismantle keypad HD5L-PLUS Series User Manual V1.0...

  • Page 25: Dismantle Plastic Cover

    Extrude the hooks at both sides together, take off the lower cover, as (a). 2． Dismantle the screws of upper cover, as (b). 3． Extrude the hooks at both sides together, take off the upper cover, as (c). Figure 3-5 Dismantle plastic cover HD5L-PLUS Series User Manual V1.0...

  • Page 26: Chapter 4 Electrical Installation

    Sectional Area S of Phase Conductor (Supply Cable) S ≤ 2.5 2.5 < S ≤ 16 16 < S ≤ 35 S > 35 While Installing (mm Min. Sectional Area Sp of Relative Protective Conductor (Ground Cable) (mm HD5L-PLUS Series User Manual V1.0...

  • Page 27: Power Terminal Lug

    Take the round terminal as an example. Table 4-3 Selection of power terminal lug Size F3/F4 Screw Size Tightening Torque (N·m) 2.5 - 3.0 4.0 - 5.0 9.0 - 10.0 Ring cable lug Max. 15.5 Outer Diameter d (mm) HD5L-PLUS Series User Manual V1.0...

  • Page 28: Power Terminals

    • Refer to section 9.2, on page 94 for AC reactors and DC reactors. L1 L2 L3 (+) (-) BR U EMI filter Supply Braking AC reactor resistor ground reactor MCCB Contactor Mains supply Figure 4-1 Power terminal connection HD5L-PLUS Series User Manual V1.0...

  • Page 29: Control Board

    Indicator Description Flash: Run RUN (green) Power Indicator On: Stop DI1 - DI10 (green) Digital input indicator On: Terminal has input Y1 - Y3, Y4 (RYL) (green) Relay output indicator On: The relay has output HD5L-PLUS Series User Manual V1.0...

  • Page 30: Control Terminal

    Shenzhen Hpmont Technology Co., Ltd. Chapter 4 Electrical Installation 4.4.2 Control Terminal CN12 +10V MOD+ MOD- CN13 P24V DI1 DI2 DI3 DI4 DI5 DO1 COM Y1 CM1 DI8 DI9 DI10 DO2 COM Figure 4-3 Control terminal HD5L-PLUS Series User Manual V1.0...
  • Page 31 Connect MT70-BLE-A (bluetooth module), use Android phone to debug HD5L-PLUS USB interface • See section 5.3, on page 42 Optional HP-OTA-A, remote upgrade HD5L-PLUS software by computer or Android phone CN12, CN13 OTA download port • See section 7.5, on page 86 HD5L-PLUS Series User Manual V1.0...

  • Page 32: Control Terminal Wiring

    • Short-connect J1 with pin 2,3, high level is valid. +24V +24V Current Using Current Using internal power supply internal power supply low level is valid high level is valid DI1...DI10 DI1...DI10 Figure 4-5 Dry contact connection HD5L-PLUS Series User Manual V1.0...
  • Page 33 2-3 times in the same direction on the ferrite ring, as shown in Figure 4-7. Digital Output Connection DO is open collector output, DO can use internal 24V power supply of HD5L-PLUS, the connection is shown in Figure 4-8. HD5L-PLUS Series User Manual V1.0...

  • Page 34: Pg Card

    Figure 4-8 DO connection 4.5 PG Card 4.5.1 PG Card Introduction There are 4 kinds of PG card provided for HD5L-PLUS series controller. And their models and functions are shown as Table 4-7. Table 4-7 PG card Functions • Support the serial communication encoder;...

  • Page 35: Fd Description

    MCB FD input +24V FD output OUTA OUTB Recommended resistor R =2K Figure 4-10 FD optocoupler input MCB FD input +24V FD output OUTA OUTB Recommended resistor R =2K Figure 4-11 Single ended optocoupler input HD5L-PLUS Series User Manual V1.0...

  • Page 36: Hd5L-Plus-Pg1-Sc

    Output B signal, NPN type OC output Output signal ground, isolated from GND Connection HD5L-PG1-SC Series communication encoder CLK+ CLK+ CLK- CLK- DATA+ DATA+ DATA- DATA- FD wiring, see 4.5.3 OUTA OUTB Figure 4-13 Serial communication encoder wiring HD5L-PLUS Series User Manual V1.0...

  • Page 37: Hd-Pg2-Oc-Fd-A

    Output B signal, NPN type OC output (default) Power ground Output ground Connection HD-PG2-OC-FD-A +12V Open -collector output encoder Interface circuit the same as A FD wiring, OUTA OUTB see 4.5.3 Figure 4-15 Connection of open-collector output encoder HD5L-PLUS Series User Manual V1.0...

  • Page 38: Hd-Pg5-Sincos-Fd-A

    Connection HD-PG5-SINCOS-FD-A PGVCC SINCOS encoder Interface circuit the same as A Interface circuit the same as A Interface circuit the same as A FD wiring, see OUTA OUTB 4.5.3 Figure 4-17 Connection of SINCOS encoder HD5L-PLUS Series User Manual V1.0...

  • Page 39: Hd-Pg6-Uvw-Fd

    Differential signal U+/U- OUTA U+/U- Output A signal, NPN type OC output Differential signal V+/V- OUTB 9/10 V+/V- Output B signal, NPN type OC output Differential signal W+/W- 11/12 W+/W- Output ground, isolated from GND HD5L-PLUS Series User Manual V1.0...
  • Page 40 Interface circuit the same as A Interface circuit the same as A Interface circuit the same as A Interface circuit the same as A FD wiring, see 4.5.3 OUTA OUTB Figure 4-19 Connection of UVW encoder HD5L-PLUS Series User Manual V1.0...

  • Page 41: Meet Emc Requirement Of Installation

    • EMI filters should be installed at the interfaces between different areas if necessary. • Bus cable (such as RS485) and signal cable must be shielded. HD5L-PLUS Series User Manual V1.0...

  • Page 42: Wiring Requirement

    The controller should be derated if motor cables are too long or their CSA is too large. The current should be decreased by 5% when per level of CSA is increased. If the CSA increase, so do the current to ground and capacitance. HD5L-PLUS Series User Manual V1.0...

  • Page 43: Ground Connection

    The correct installation: The filter should be mounted on the enclosure of equipment. Ensure to clear away the insulation paint between the filter case and the enclosure for good grounding contact. HD5L-PLUS Series User Manual V1.0...

  • Page 44: Countermeasures For Conduction, Radiation And Radio Frequency Interference

    AC Output Reactor When the length of cable between controller and motor is more than 100m, it will cause leakage current and controller tripping. It is suggested that user should consider installing an AC output reactor. HD5L-PLUS Series User Manual V1.0...

  • Page 46: Chapter 5 Operation Instructions

    The run command is controlled by UP and DN of the terminal; And the run speed is set by control MS1 - MS3 multi-step speed terminal combination. Communication The run command and the run multi-step speed are set by PC communication. speed control HD5L-PLUS Series User Manual V1.0...

  • Page 47: Controller Status

    Fault alarm status HD5L-PLUS has fault. Under-voltage status HD5L-PLUS is under-voltage. 5.1.3 Control Mode HD5L-PLUS series have four control modes: V/f control, SVC control, VC control and SVC5 control, F00.01 setting. 5.1.4 Controller Running Mode Running Mode Description Set F07.06/F10.10 = 1 or 2, press RUN key to enter the auto-tuning running.

  • Page 48: Keypad Debugging

    The unit of the current Voltage unit parameter is V Rotary speed The unit of the present The present parameter is unit parameter is rpm rotary speed unit The unit of the present Percentage unit function parameter is % HD5L-PLUS Series User Manual V1.0...

  • Page 49: Display Status

    At stop, run or fault alarm status, press PRG to enter function parameter editing status , as shown in Figure 5-3. If there is a user password, please enter the password to unlock first, and F01.00 sets the user password. HD5L-PLUS Series User Manual V1.0...

  • Page 50: Keypad Operation Examples

    The operation process is shown in Figure 5-4 and the description of the keys is shown in Table 5-4. Stop status First-level menu First-level menu Second-level menu Second-level menu Third-level menu Third-level menu Fourth-level menu Third-level menu Third-level menu Figure 5-4 Four-level menu HD5L-PLUS Series User Manual V1.0...
  • Page 51 • The parameter can’t be modified, such as the actual detected parameters, running record parameters, etc. • Only when the controller stops can the function parameter be modified in running status. • Only input the correct password can it edit the function parameter due to the valid password. HD5L-PLUS Series User Manual V1.0...
  • Page 52 2. When parameters are uploaded or downloaded, "E22" will be displayed flashing, indicating that the EEPROM of the operation panel is faulty. After 10s, the next parameter is displayed. The troubleshooting is in section 8.1 (on page 87). HD5L-PLUS Series User Manual V1.0...

  • Page 53: Bluetooth App Mobile Phone Debugging

    Current fault, historical fault, formulating fault, fault assistance, operation Get the Bluetooth APP installation file: Browser to visit www.hpmont.com, click Download Center > Application Software, search in searching box. Use your Android phone to install the Bluetooth APP and log in to the APP.
  • Page 54 Chapter 5 Operation Instructions Open the Bluetooth APP and debug HD5L-PLUS. The elevator monitoring interface is shown in Figure 5-9, and the detailed description is shown in Table 5-6, on the next page. Figure 5-9 Elevator monitoring interface HD5L-PLUS Series User Manual V1.0...
  • Page 55 When the elevator fails, click “fault reset” to reset the current fault. Display fault code, such as current detection circuit fault E14, display "E14". Fault Code • Click “Fault Code” to enter the “fault code and countermeasure interface”. HD5L-PLUS Series User Manual V1.0...

  • Page 56: Chapter 6 Function Introduction

    1: Valid 11: Unused 10: Deceleration 1: At zero-speed Bit3: DN Bit2: UP Bit1: Run/Stop Bit0: Controller fault 0: No 0: No 0: Stop 0: No fault 1: Yes 1: Yes 1: Run 1: Fault HD5L-PLUS Series User Manual V1.0...

  • Page 57: D01: Drive Status Parameters

    • Positive logic: 0 stands for invalid while 1 stands for valid. • Negative logic: 0 stands for valid while 1 stands for invalid. Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 Y4 (RLY) 123123 HD5L-PLUS Series User Manual V1.0...

  • Page 58: D04: Encoder Status Parameters

    • When abnormal AB signal is detected, it will report E39 (SINCOS encoder AB synthesis error). • When abnormal CD signal is detected, it will report E40 (SINCOS encoder CD synthesis error) after the elevator stops. D04.29 Software built-in version [Actual] HD5L-PLUS Series User Manual V1.0...

  • Page 59: Group F: General Function Parameters

    The formula for calculating F00.04 is: i × Winding mode • D: Diameter of motor (mm); i: Dec. rate; Winding mode: The way that the hoist cable is wound, set according to the actual elevator setting. HD5L-PLUS Series User Manual V1.0...
  • Page 60 Speed setting of keypad 0.000 - F00.02 [1.500m/s] When F00.05 = 0, it sets the objective speed at running. F00.08 Run direction 0,1 [0] 0: The same as run command. 1: Opposite to run command. HD5L-PLUS Series User Manual V1.0...

  • Page 61: F01: Protection Of Parameters

    • HD5L-PLUS is in regular parameter read and write status. 1: Upload the current function code settings to the keypad EEPROM parameter. • Group F01, F17.11 - F17.27, group F18 and Y do not upload. HD5L-PLUS Series User Manual V1.0...

  • Page 62: F02: Start&Stop Parameters

    Defines the running contactor delay release time after the run command is revoked. F02.08 Start ramp time 0.000 - 2.000[0.000s] Defines the time that elevator takes to accelerate from zero to the rated speed (F00.02). • Invalid when F02.08 = 0. HD5L-PLUS Series User Manual V1.0...

  • Page 63: F03: Acc./Dec. Parameters

    4000 - 5000 [4126] F03.15 - F03.17 is uesd to adjust the effect of Asyn. motor field-weakening so that user need not regulate them usually. F03.19 SINCOS encoder CD phase learning 0,1 [0] 0: Learning. 1: Not learning. HD5L-PLUS Series User Manual V1.0...

  • Page 64: F04: Analog Curve Parameters

    Defines the running speed of elevator in the inspection mode. F05.09 Emergency running speed 0.000 - F00.02 [0.100m/s] Defines the running speed of elevator in emergency running mode. F05.10 Up forced speed switch detection value 0.0 - 100.0 (F00.02) [97.0%] HD5L-PLUS Series User Manual V1.0...
  • Page 65 F05.20, HD5L-PLUS alarms E18 fault (excessive speed deviation). • F05.19 or F05.20 = 0, HD5L-PLUS does not detect the excessive speed deviation fault of motor. F05.22 Creeping speed 0.000 - 0.400 [0.050m/s] Defines the running speed at the forced Dec. run. HD5L-PLUS Series User Manual V1.0...

  • Page 66: F06: Weighing Compensation Parameters

    In no weighing device, F06.07 sets the pre-torque value. F06.08 DI weighing signal 1 0.0 - 100.0 [10.0%] F06.09 DI weighing signal 2 0.0 - 100.0 [30.0%] F06.10 DI weighing signal 3 0.0 - 100.0 [70.0%] HD5L-PLUS Series User Manual V1.0...

  • Page 67: F07: Asyn. Motor Parameters

    [Depend on HD5L-PLUS] F07.03 Rated frequency of Asyn. motor 1.00 - 100.00 [50.00Hz] F07.04 Rated Rpm of Asyn. motor 1 - 24000 [1440rpm] F07.05 Power factor of Asyn. motor 0.001 - 1.000 [Depend on HD5L-PLUS] HD5L-PLUS Series User Manual V1.0...
  • Page 68 Core saturation coefficient 3 of Asyn. motor 0.00 - 1.20 [1.20] F07.12 - F07.14 set the iron core saturation coefficient when the magnetic flux is 50%, 75% and 120%. F07.15 Asyn. motor torque boost 0.1 - 30.0 [0.1%] HD5L-PLUS Series User Manual V1.0...
  • Page 69 Oscillation-suppression coefficient of Asyn. motor 0 - 200 [100] This function is used to damp oscillation when output current is continually unstable. • This function helps to keep the motor running smoothly through correctly adjusting the setting of F07.22. HD5L-PLUS Series User Manual V1.0...

  • Page 70: F08: Motor Vector Control Speed-Loop Parameters

    • F08.07 = 0, there is no speed-loop differential. F08.08 ASR output filter time 0.000 - 1.000 [0.008s] It is used to filter the output of ASR regulator. • F08.08 = 0, the speed-loop filter is unused. HD5L-PLUS Series User Manual V1.0...

  • Page 71: F09: Current-Loop Parameters

    1.00 - 100.00 [19.20Hz] F10.05 Rated rpm of Syn. motor 1 - 24000 [96rpm] F10.06 Stator resistance of Syn. motor 0.000 - 9.999 [0.000Ω] F10.07 Quadrature axis inductance of Syn. motor 0.0 - 999.9 [0.0mH] HD5L-PLUS Series User Manual V1.0...
  • Page 72 • 01: 2 times. Bit15: Vibration optimization • 10: 4 times. 0: The old method. • 11: 8 times. 1: New method. Bit6: Starting comfort • 0: Way 0. • 1: Way 1. Bit8&Bit7: Unused HD5L-PLUS Series User Manual V1.0...

  • Page 73: F11: Encoder Parameters

    0.00 - 2.00 [1.00s] When the controller detects that the encoder is disconnected, and the duration > F11.05, the controller reports E31 (encoder disconnection). • When F11.05 = 0, the HD5L-PLUS does not detect encoder disconnection. HD5L-PLUS Series User Manual V1.0...

  • Page 74: F12: Digital I/O Terminal Parameters

    MS2 Terminal MS1 Terminal Multi-speed Setting (No. 6) (No. 5) (No. 4) Multi-speed 0 (F05.00) Multi-speed 1 (F05.01) Multi-speed 2 (F05.02) Multi-speed 3 (F05.03) Multi-speed 4 (F05.04) Multi-speed 5 (F05.05) Multi-speed 6 (F05.06) Multi-speed 7 (F05.07) HD5L-PLUS Series User Manual V1.0...
  • Page 75 3: Zero-speed running. • ON signal will output if output speed of HD5L-PLUS is zero but HD5L-PLUS is in run status. 4: Zero-speed. • ON signal will output if output speed of HD5L-PLUS is zero. HD5L-PLUS Series User Manual V1.0...
  • Page 76 • 1: Negative logic. When output terminals are connected to common port, this logic is disabled. Otherwise the logic is enabled. Unit Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 Y4 (RLY) HD5L-PLUS Series User Manual V1.0...

  • Page 77: F13: Analog Input Terminal Parameters

    • F13.06 define the filter time, filter the input signal. • The longer filter time is, the higher immunity level is, the response time is prolonged. • The shorter filter time is, the quicker response time is, the lower the immunity level is. HD5L-PLUS Series User Manual V1.0...

  • Page 78: F14: Sci Communication Parameters

    • 1: Involved. F14.41 SINCOS encoder phase A zero offset 0 - 65535 [0] F14.42 SINCOS encoder phase A amplitude 0 - 65535 [0] F14.43 SINCOS encoder phase B zero offset 0 - 65535 [0] HD5L-PLUS Series User Manual V1.0...

  • Page 79: F15: Display Control Parameters

    8: Actual Rpm. 28: Modbus status. 9: Unused. 29: Total time at power on (hour). 10: Output voltage. 30: Total running time (hour). 11: Output current. 31, 32: Unused. 12: Output torque. 13: Output power. HD5L-PLUS Series User Manual V1.0...

  • Page 80: F16: Function-Boost Parameters

    20 - 200 [120%] F16.12 Delay time of run output signal 0.00 - 1.00 [0.00s] Note: F16.12 is used to delay the controller running signal (output = No.2 function) so as to control HD5L-PLUS to open the brake. HD5L-PLUS Series User Manual V1.0...

  • Page 81: F17: Fault Protect Parameters

    When HD5L-PLUS detects a phase output current < F17.05 and the holding time > F17.06, it alarms E16 fault (output voltage phase loss). • F17.05 or F17.06 = 0, HD5L-PLUS will not detect output phase loss fault. HD5L-PLUS Series User Manual V1.0...
  • Page 82 F17.10 Faulty relay action 00 - 11 [00] Unit: In auto reset process Ten: In undervoltage process • 0: Doesn’t act. • 1: Acts. Note: Relay needs to be set as No.14 function (controller fault). HD5L-PLUS Series User Manual V1.0...

  • Page 83: F18: Pwm Parameters

    Carrier freqency auto adjust selection 0,1 [0] 0: Prohibited. 1: Allowed. F18.02 PWM overmodulation enable 0,1 [1] 0: Disable. 1: Enable. F18.03 PWM overmodulation mode 0,1 [0] 0: Two phase and three phase swtich. 1: Three phase. HD5L-PLUS Series User Manual V1.0...

  • Page 84: F19: Enhance Parameters

    Electric and power generation slip compensation gain compensation 0,1 [0] F19.55 enable respectively 0: Unable. 1: Enable. F19.56 Electric slip compensation gain 20.0 - 200.0 [100.0%] F19.57 Power generation slip compensation gain 20.0 - 200.0 [100.0%] HD5L-PLUS Series User Manual V1.0...
  • Page 85 F19.81. 200 - 300 (rated motor current) F19.82 Safety gear unlocking continuous maximum torque current setting [220%] F19.88 SVC6 I/F control enable 0,1 [1] 0: Unable. 1: Enable. HD5L-PLUS Series User Manual V1.0...

  • Page 86: F20: Enhance Parameter Group 2

    Speed control proportional gain 1 0 - 100 [30] F20.07 Speed control integration time 1 0.01 - 10.00 [0.50s] F20.08 Speed control proportional gain 2 0 - 100 [20] F20.09 Speed control integration time 2 0.01 - 10.00 [1.00s] HD5L-PLUS Series User Manual V1.0...

  • Page 87: Group Y: Manufacturer Function Parameters

    0.020 - 0.200 [0.100m/s] F20.19 Torque limit in mergency operation 70.0 - 200.0 [100.0%] 6.3 Group Y: Manufacturer Function Parameters The Group y is the manufacturer parameters Group for commissioning at the factory before delivery. HD5L-PLUS Series User Manual V1.0...

  • Page 88: Chapter 7 Elevator Application Guidance

    7.1.2 Motor Auto-tuning Auto-tuning Fault (E12) Processing Fault Fault Reasons Counter-measures • Check the motor connection Motor auto-tuning • Parameter auto-tuning is time out • Input correct nameplate parameters fault • Seek technical support HD5L-PLUS Series User Manual V1.0...
  • Page 89 Take measures: Set the reverse value of F00.08 (run direction). There is fault such as overcurrent or encoder reversion enabled etc. It may be encoder reversion enabled. Take measures: Set F11.02 = 1 (the reverse direction of PG interface board), then restart auto-tuning. HD5L-PLUS Series User Manual V1.0...

  • Page 90: Inspection Operation

    • Adjust the parameters of group F08 (speed loop) to solve the slight jitter when the elevator is running. To adjust leveling precision, terminal MS control (F00.05 = 2): • Adjust Acc./Dec. curve (group F03) to the basic flat level. • Adjust F03.13 (stop Dec. jerk) to achieve precise leveling. HD5L-PLUS Series User Manual V1.0...

  • Page 91: Terminal Ms Run Application

    Controller fault Board Board Y4（RLY） Controller is running Controller is at zero-speed running PG card sinA+, sinA- cosB+, cosB- PG card OUTA sinC+, sinC- ERN1387 OUTB sinC+, sinC- Figure 7- 7-2 Terminal MS running connection HD5L-PLUS Series User Manual V1.0...
  • Page 92 Dec. speed 0.700m/s Set according the elevator speed F03.04 Start Dec. jerk 0.600m/s and running effect F03.05 End Dec. jerk 0.350m/s F03.06 Inspection Acc. speed 0.200m/s F03.07 Inspection Dec. speed 1.000m/s F03.13 Stop Dec. jerk 0.350m/s HD5L-PLUS Series User Manual V1.0...
  • Page 93 DI4 function F12.05 DI5 function F12.06 DI6 function F12.15 DO1 function Controller is in running F12.16 DO2 function Controller is in zero-speed running F12.20 Y4 (RLY) output function Controller fault F16.07 Multi-speed inspection Multi-speed inspection select HD5L-PLUS Series User Manual V1.0...

  • Page 94: Terminal Analog Run Application

    Function Value Remark F00.05 Operating mode Terminal analog control Adjust according the situation of F02.02 Retention time of start zero-speed 0.5s running contactor and brake at F02.06 Retention time of stop zero-speed 0.5s motor start&stop HD5L-PLUS Series User Manual V1.0...
  • Page 95 Controller is at zero-speed running F12.20 Y4 (RLY) output function Controller fault F13.00 AI function Speed setting F13.04 AI bias 0.0% F13.05 AI gain 1.00 Adjust according to actual situation F13.06 AI filter time 0.05s HD5L-PLUS Series User Manual V1.0...

  • Page 96: Power-Off Emergency Operation Run Application

    Make sure that the emergency power supply voltage > 150VAC for the controller to control the power supply to work properly. In the emergency operation running mode, the controller does not detect the input phase loss. HD5L-PLUS Series User Manual V1.0...

  • Page 97: Ota Remote Software Upgrate

    • Mobile phone Bluetooth to upgrade software: The USB port is connected to a USB port that can supply power, such as mobile phones and computers. After connecting correctly, the power indicator of HP-OTA-A is always on, and the Bluetooth indicator is flashing. HD5L-PLUS Series User Manual V1.0...

  • Page 98: Chapter 8 Troubleshooting And Maintenance

    When fault alarm occurs, user should record the fault in detail and take proper action according to the Table 8-1. If technical help is needed, contact the suppliers or directly call Shenzhen Hpmont Technology Co., Ltd. Table 8-1 Fault and counter-measures...
  • Page 99 • Overload protection factor of • Properly set the overload protection Motor overload motor is not set properly factor of the motor • Motor blocked-rotor torque or • Check the load and mechanical overload transmission devices HD5L-PLUS Series User Manual V1.0...
  • Page 100 • Encoder pulse number setting • Set proper encoder pulse number error • Select bigger capacity controller Motor over speed • Inadequate controller torque • Correctly set speed-loop PI • Speed-loop PI parameter setting is parameter incorrect HD5L-PLUS Series User Manual V1.0...

  • Page 101: Reset Fault

    After the fault is eliminated, reset HD5L-PLUS by any of the following methods: • Press the STOP key on the keypad. • External reset terminal (DI terminal = No.16 function). • Communication fault reset. • Switching on HD5L-PLUS after completely power off. HD5L-PLUS Series User Manual V1.0...

  • Page 102: Maintenance

    Oscillation and heating Stable oscillation and proper temperature HD5L-PLUS Noise No abnormal sound Heating No overheat Motor Noise Low and regular noise Output current Within rated range Running status parameters Output voltage Within rated range HD5L-PLUS Series User Manual V1.0...
  • Page 103 When disposing HD5L-PLUS, pay attention to the following factors: • The capacitors may explode if they are burnt. • Poisonous gas may be generated when the plastic parts like front covers are burnt. • Disposing method: Dispose unwanted controllers as industrial waste. HD5L-PLUS Series User Manual V1.0...

  • Page 104: Chapter 9 Accessories

    Bigger resistor can protect the braking system in fault condition, but oversized resistor may bring a capacity decrease, lead to overvoltage protection. 2. The braking resistor should be mounted in a ventilated metal housing to prevent inadevertent contact during it works, for the temperature is high. HD5L-PLUS Series User Manual V1.0...

  • Page 105: Reactor

    0.08 - 80 HD-DCL-4T037 0.35 - 100 HD5L-4T045-PLUS HD-AIL-4T045 0.16 - 90 HD-AOL-4T045 0.06 - 100 HD-DCL-4T045 0.29 - 120 9.3 Power Regenerative Unit Please refer to “HDRU Series Power Regenerative Unit User Manual” for more details. HD5L-PLUS Series User Manual V1.0...
  • Page 106 Bit4&5: Acceleration/Deceleration/Cons tant Bit6: Zero-speed signal D00.06 Controller status Actual Bit7: Zero-speed running Bit8: Auto-tuning Bit9: Speed within FAR Bit10: Ready to run Bit11: Brake output Bit12: Contactor output Bit13: Stop signal Bit14, Bit15: Unused HD5L-PLUS Series User Manual V1.0...
  • Page 107 Output terminal status Actual Bit5 corresponds to Y4 (RLY) Bit15 - Bit6: Unused 0: Normal 1: Communication timeout D03.03 Modbus status 2: Incorrect data frame head Actual 3: Incorrect data frame checking 4: Incorrect data frame content HD5L-PLUS Series User Manual V1.0...
  • Page 108 0 - 65535 Actual format) SINCOS encoder AB signal D04.20 0 - 65535 Actual synthesis amplitude SINCOS encoder CD signal D04.21 0 - 65535 Actual synthesis amplitude D04.29 Software built-in version 0.01 - 0.99 Actual HD5L-PLUS Series User Manual V1.0...
  • Page 109 EEPROM parameter F02: Start&Stop Parameters (on page 51 - 52) F02.00 Start delay time 0.000 - 4.999s 0.000s 0.001s × F02.01 Brake open delay time 0.000 - 4.999s 0.000s 0.001s × HD5L-PLUS Series User Manual V1.0...
  • Page 110 Field-weakening Kp 0 - 5000 4000 × F03.16 Field-weakening Ki 0 - 5000 1000 × F03.17 Field-weakening voltage limit 4000 - 5000 4126 × 0: Learning SINCOS encoder CD phase F03.19 × learning 1: Not learning HD5L-PLUS Series User Manual V1.0...
  • Page 111 Speed within FAR range 0.0 - 20.0% (F00.02) 1.0% 0.1% ○ F05.17 Over-speed setting 80.0 - 120.0% (F00.02) 115.0% 0.1% × 0.0 - 2.0s F05.18 Over-speed detection time 0.2s 0.1s × 0.0: No over-speed detection HD5L-PLUS Series User Manual V1.0...
  • Page 112 F07.03 1.00 - 100.00Hz 50.00Hz 0.01Hz × motor F07.04 Rated Rpm of Asyn. motor 1 - 24000rpm 1440rpm 1rpm × Depend F07.05 Power factor of Syn. motor 0.001 - 1.000 on HD5L- 0.001 × PLUS HD5L-PLUS Series User Manual V1.0...
  • Page 113 Low speed ASR KI 0 - 9999 ○ F08.02 High speed ASR KP 1 - 9999 ○ F08.03 High speed ASR KI 0 - 9999 ○ F08.04 ASR PI swithcing frequency 1 0.00 - 50.00Hz 10.00Hz 0.01Hz ○ HD5L-PLUS Series User Manual V1.0...
  • Page 114 0V - rated voltage of HD5L-PLUS × 0: No action Angle auto-tuning of Syn. F10.10 1: Stationary auto-tuning × motor 2: Rotary auto-tuning Auto-tuning with load voltage F10.11 0.0 - 100.0% (F10.02) 100.0% 0.1% × setting of Syn. motor HD5L-PLUS Series User Manual V1.0...
  • Page 115 10: 4 times 11: 8 times Bit6: Starting comfort 0: Way 0 1: Way 1 Bit8&Bit7: Unused Bit10&Bit9: Performance optimized 00: Way 0 01: Way 1 10: Way 2 11: Way 3 Bit11: Unused HD5L-PLUS Series User Manual V1.0...
  • Page 116 DI1 function × 1: Controller enabled (EN) 2/3: UP/DN F12.02 DI2 function × 4 - 6: MS1 - MS3 F12.03 DI3 function × 7: Inspection input (INS) 8: Emergency running input F12.04 DI4 function × (BAT) HD5L-PLUS Series User Manual V1.0...
  • Page 117 F12.20 Y4 (RLY) function × 21: Advanced door open signal output Bit0, Bit1: DO1, DO2 Bit2 - Bit5: Y1 – Y3, Y4 (RLY) F12.21 Output terminal logic setting ○ 0: Positive logic 1: Negative logic HD5L-PLUS Series User Manual V1.0...
  • Page 118 0: Not corrected 1: Correct Bit1: AD channel selection 0: Normal sampling F14.39 Performance parameter × 1: F14.45 correction data Bit2 - Bit4: Unused Bit5: PWM double update enable 0: Unable 1: Enable HD5L-PLUS Series User Manual V1.0...
  • Page 119 0 - 65535 × offset SINCOS encoder phase A F14.42 0 - 65535 × amplitude SINCOS encoder phase B zero F14.43 0 - 65535 × offset SINCOS encoder phase B F14.44 0 - 65535 × amplitude HD5L-PLUS Series User Manual V1.0...
  • Page 120 27: Output terminal status 28: Modbus status F15.12 Set parameter 5 of stop status 29: Total time at power-on ○ (hour) 30: Total running time (hour) F15.13 Set parameter 6 of stop status ○ 31, 32: Unused HD5L-PLUS Series User Manual V1.0...
  • Page 121 DC braking current at stop 0 - 150% 100% × Starting frequency of DC F16.18 0.20 - 10.00Hz 0.50Hz 0.01Hz × braking current at stop F16.19 Brake release frequency 0.00 - 10.00Hz 0.00Hz 0.01Hz × HD5L-PLUS Series User Manual V1.0...
  • Page 122 E12: Motor auto-tuning fault E13: The power-on buffer contactor is not closed E14: Current detection fault E15: Input voltage phase loss E16: Output voltage phase loss E17: Controller overload E18: Excessive speed deviation E19: Motor overload HD5L-PLUS Series User Manual V1.0...
  • Page 123 0.0 - 6553.5h 0.0h 0.1h F17.24 NO.2 fault type 0 - 36 F17.25 NO.2 fault interval 0.0 - 6553.5h 0.0h 0.1h F17.26 NO.1 fault type 0 - 36 F17.27 NO.1 fault interval 0.0 - 6553.5h 0.0h 0.1h HD5L-PLUS Series User Manual V1.0...
  • Page 124 × 1: Switch to multi-speed processing method operation Electric and power generation 0: Unable slip compensation gain F19.55 × compensation enable 1: Enable respectively Electric slip compensation F19.56 20.0 - 200.0% 100.0% 0.1% × gain HD5L-PLUS Series User Manual V1.0...
  • Page 125 Safety gear unlocking duration 0 - 10s × Safety gear unlocking mode stop F19.81 0 - 5min 2min 1min × time Safety gear unlocking continuous 200 - 300% (rated motor F19.82 220% × maximum torque current setting current) HD5L-PLUS Series User Manual V1.0...
  • Page 126 1: Estimated based on pole logarithmic power F20.11 Open door speed threshold 0.00 - 0.250m/s 0.100m/s 0.001m/s ○ Output delay time after early F20.12 0 - 3000ms 500ms ○ door open relay output shutdown HD5L-PLUS Series User Manual V1.0...
  • Page 127 0.100m/s 0.001m/s × method in emergency operation Search time of light load current F20.18 0.300 - 3.000s 0.500s 0.001s × in emergency operation Torque limit in mergency F20.19 70.0 - 200.0% 100.0% 0.1% × operation HD5L-PLUS Series User Manual V1.0...
  • Page 128 Appendix B Modbus Communication Protocol Appendix B Modbus Communication Protocol 1. Introduction HD5L-PLUS series controllers provide one RS485 communication interface which uses the standard Modbus communication protocol. By using the host computer (including communication devices such as computer and PLC) the user can operate to read-write the controller’s function code, read the status parameters and write the...
  • Page 129 For example: Write 4000 (0x0FA0) to the internal register F00.07 of Slave 1. LRC checking = the complement code of (0x01 + 0x41 + 0x00 + 0x07 + 0x0F + 0xA0) = 0x07 Frame Address Code Register Address Written Content Frame Tail Head Checking Character ASCII HD5L-PLUS Series User Manual V1.0...
  • Page 130 0x0000 - 0xFFFF 0x0001 - 0x0004 Response CRC/LRC Address Code Read Byte No. Register Content Frame Checking Data frame 2 * no. of bytes registers 2 * no. of Value or range 1 - 247 0x03 registers HD5L-PLUS Series User Manual V1.0...
  • Page 131 The controller will start to save from low address to high address of the register when it continuously saves many register parameters. The saving will return from the firstly failed address if the saving process isn’t completely successful. HD5L-PLUS Series User Manual V1.0...
  • Page 132 If the operation request fails, the response is an error code. For example, if 13 function parameters are continuously read from F00.00, the response frame is: Address Fault Code Exception Code Checksum 0x01 0x83 0x03 0x01 0x31 HD5L-PLUS Series User Manual V1.0...
  • Page 133 UVW status of UVW encoder 0x3311 Output voltage 0x332F Electrical angle 0x3312 Output current 0x3332 Pulses of PG 0x3313 Output torque 0x3336 Start rolling pulse monitoring 0x3314 Output power 0x3337 Start the stability judgment source HD5L-PLUS Series User Manual V1.0...
  • Page 134 Modbus. 6. CRC Checking Code of online calculating CRC is shown below: unsigned int crc_check(unsigned char *data,unsigned char length) int i; unsigned crc_result=0xffff; while(length - - ) crc_result^=*data++; for(i=0;i<8;i++) if(crc_result&0x01) crc_result=(crc_result>>1)^0xa001; else crc_result=crc_result>>1; return (crc_result=((crc_result&0xff)<<8)|(crc_result>>8)); HD5L-PLUS Series User Manual V1.0...
  • Page 135 Register Content Checksum Frame 0x02 0x41 0x32 0x00 0x00 0x0B 0x72 0x89 At actual running, first set MS as zero-speed and wait for that the controller is at zero-speed running, then send the emergency stop command. HD5L-PLUS Series User Manual V1.0...
  • Page 136 8. Emergency running up run of address 2 Command Address Code Register Address Register Content Checksum Frame 0x02 0x41 0x32 0x00 0x20 0x0D 0xEB 0x4B Response Address Code Register Address Register Content Checksum Frame 0x02 0x41 0x32 0x00 0x20 0x0D 0xEB 0x4B HD5L-PLUS Series User Manual V1.0...
  • Page 137 Hpmont Group Company Shenzhen Hpmont Techmology Co., Ltd. Add: Building 28, Wangjingkeng Industry Park, Xili Town, Nanshan District, Shenzhen, China Tel: +86 755-26791688 Fax: +86 755-26558128 Email: marketing@hpmont.com HPMONT (Hong Kong) Co., Ltd. Add: Room 709, 7/F, Silvercord Tower 1, 30 Canton Road, Tsim Sha Tsui, -Kowloon. Hong Kong Tel: +852 6607 2243 Email: info.hk@hpmont.com.hk...

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