HIAB EFFER 35 Operator's Manual
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HIAB EFFER 35 Operator's Manual

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EFFER 35
Operator's Manual GB
This operator's manual is an Original Instruction valid for crane models EFFER 35 from serial
number(s):
ME0003500401
2023-03

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Summary of Contents for HIAB EFFER 35

  • Page 1 EFFER 35 Operator's Manual GB This operator’s manual is an Original Instruction valid for crane models EFFER 35 from serial number(s): ME0003500401 2023-03...
  • Page 2 Congratulations! You are now the owner of a quality Product manufactured by Hiab (part of Cargotec Corporation). The aim of this manual is to help you handle, maintain your crane safely and with full satisfaction. This Manual provides detailed information about your Product, its control systems and its practical management and maintenance.

  • Page 3: Table Of Contents

    4.6. SCANRECO controller [option] ............45 4.6.1. Buttons, selectors and LEDs ..........47 4.6.2. Standard functions and symbols .......... 49 4.6.3. Battery and battery charger ..........50 4.7. Warning lamp and audible warning device [option] ........ 51 4.8. Pressure gauge ................ 51 EFFER 35...
  • Page 4 8.7. Bleeding air from the hydraulic system ..........87 9. Decommissioning ................89 9.1. Decommissioning a crane ............89 10. Technical Data .................. 91 10.1. Load plate table ..............91 10.2. Identification of the loader crane ........... 92 10.3. Daily inspection checklist ............92 EFFER 35...
  • Page 5 10.4. Monthly inspection checklist ............93 EFFER 35...
  • Page 6 This page is intentionally left blank. EFFER 35...

  • Page 7: Introduction

    • Use the crane only after having done so. • Follow the directions for use, operation and maintenance of the crane, interchangeable equipment and/or optional crane component exactly. • Store the Technical Data and manuals from the Installer, together with this Operator's manual. EFFER 35...

  • Page 8: The Machinery Directive 2006/42/Ec

    (1): • Business name and full address where the crane is manufactured (2): Factory addresses: Hiab Cranes S.L.U. Pol. Ind. Malpica, calle E, 86 50016 Zaragoza, Spain Cargotec Poland Sp. z o. o. Ul. Metalowa 2, 73-102 Stargard, Poland complies with the provisions of the machinery directive 2006/42/EC;...

  • Page 9: The Machinery (Safety) Regulations 2008

    Machinery (Safety) Regulations 2008 • Business name and full address where the crane is manufactured (2): Factory addresses: Hiab Cranes S.L.U. Pol. Ind. Malpica, calle E, 86 50016 Zaragoza, Spain Cargotec Poland Sp. z o. o. Ul. Metalowa 2, 73-102 Stargard, Poland ·...
  • Page 10 Never operate the crane when you are sick, tired, under the influence of medicines, alcohol, or other drugs. • Take the delivery instructions from your authorised service workshop, or receive instruction from an experienced person from your own company before you start to operate your crane. EFFER 35...
  • Page 11 • You should therefore study the Operating Manual for the interchangeable equipment and/or optional crane components carefully before you use the crane. • Take particular note when placing the crane into or out of the transport position. EFFER 35...

  • Page 12: Structure And Parts Of The Crane

    Interchangeable equipment (e.g. grapple, clamshell bucket, pallet clamp, etc.), intended to be used on loader cranes can be attached depending on your crane configuration. Please refer to the operator’s manual for the equipment. Some examples: • (14) Hooks [option] • (15) Grapple [option] EFFER 35...

  • Page 13: Crane Base With Column And Slewing System

    EFFER cranes have two stabiliser extensions and two stabiliser legs. Auxiliary stabiliser systems may be needed. The stabiliser system consists of: (1) Stabiliser beam (2) Stabiliser extensions (3) Stabiliser legs (4) Stabiliser locking devices (5) Extra support plates [option] EFFER 35...

  • Page 14: Boom System

    The length of the hydraulic extension depends on the type of crane. (4) Manual extensions [option] And optional interchangeable equipment such as: (5) Hook [option] Manual extensions [option] The manual extension is slid by hand into the hydraulic extension. EFFER 35...
  • Page 15 Different hooks can be mounted depending on the crane model. DANGER Never exceed the maximum permissible loading of the hook. Lifting accessories [option] Equipment placed between the holding device of lifting machinery and the load is considered as a lifting accessory. EFFER 35...

  • Page 16: Operating System - Hydraulic Components

    To operate a hydraulic cylinder equipped with a load holding valve, an opening pressure is required. EFFER 35...

  • Page 17: Description Of The Crane

    2.7. Description of the crane The loader cranes EFFER 35 are compact, fully hydraulically operated goods cranes and fulfil the European Machinery Directive requirements specified in the standard EN 12999. Stress class HC1-S1-HD4 according to EN 12999.

  • Page 18: Safety Precautions And Warnings

    • Allow the system to idle for a few minutes. • Operate the stabiliser legs up and down to reach an oil temperature between 10ºC and 15ºC. Make sure that the temperature is between these values on the oil tank thermometer. EFFER 35...

  • Page 19: Wind Conditions

    (chimney pots, roof-tiles, and TV antennae are blown off). Severe storm Uprooted trees; considerable damage to 24.5 - 28.4 buildings etc. (occurs infrequently on land). Very severe Causes extensive damage (occurs very 28.5 - 32.6 storm infrequently on land). > 32.6 Hurricane EFFER 35...

  • Page 20: Load Shape

    • Handling loads with lifting accessories/interchangeable equipment* intended to be used on loader cranes. *As specified in the documents for the equipment. Forbidden duties (unless the loader crane is specially prepared for a certain duty following authorisation from Hiab): EFFER 35...

  • Page 21: Noise Declaration

    • Emitted A-weighted sound power level for loader cranes with hoist in accordance with ISO 3744: LwA = 107 dB (Uncertainty: KwA = 2 dB). • A-weighted sound pressure level at loader crane control stations in accordance with ISO 11201: LpA = 95 dB (Uncertainty: KpA = 4 dB). EFFER 35...

  • Page 22: Signs On The Crane

    NOTE The lifting capacity shown in the standard crane load chart does not include the weight of the hose reel, grapple, manual extensions and any other accessories fitted on the boom system. EFFER 35...
  • Page 23 • This crane model does not have a stability control device. You, as the operator, are responsible to make sure that the vehicle is stable when you lift a load and that you do not lift more than the maximum load. EFFER 35...
  • Page 24 The curves on the load diagram for cranes without load limiter device are arcs of a circle. For this reason: • You must not extend the extensions at the same time that you lift or lower a load. • You must not extend more than the curves on the load diagram. EFFER 35...
  • Page 25 The type of installation can have an effect on the performance of the crane. WARNING On the CE cranes, there is a mechanical device (C) to prevent the crane operation in working area (B). Only the installers, on their own responsibility, can remove this mechanical device (C). EFFER 35...

  • Page 26: Maximum Load

    120°. The maximum working load, (usually known as the working load limit (WLL) in standards) of a multi-legged sling for general purposes, is calculated by multiplying the WLL of a single leg by a mode factor (refer to the table). >120º EFFER 35...
  • Page 27 (as in the picture). In this position, cylinders could suffer overpressures or mechanical damages, and as a consequence, the load could fall and cause damage to the crane and/or the adjacent area or, in the worst case, personal injury or death. EFFER 35...

  • Page 28: Signals When Using A Crane

    • The country-specific regulations for crane operator signals are to be used. Signals in this manual give a number of standard signals that can be used. EFFER 35...
  • Page 29 Stop all crane movements / Hold the load in position Raise the open hand, with the palm clearly visible, and arm at shoulder height. Keep the hand still. Emergency stop for all movements by the crane Raise the hands and the arms to an oblique angle. EFFER 35...
  • Page 30 • Sideways movement outwards with both hands. Thumbs outwards. • Sideways movement inwards with both hands. Thumbs inwards. Turn in the direction indicated Indicate the direction with the hands. Open the tool Extend the arms at shoulder height, with the palms facing downwards. EFFER 35...
  • Page 31 Lift the open tool a little Extend both arms at shoulder height, with the palms facing upwards. Make vertical movements with both arms outstretched. Keep the tool in position briefly Raise the hand drooping slightly, with the fist clenched. EFFER 35...

  • Page 32: Use Of The Crane

    • Slide the stabiliser extension, on both sides of the vehicle, completely out. Then lower the stabiliser legs for support. • Never operate stabiliser legs/ extensions if there is a load suspended from the crane. EFFER 35...

  • Page 33: Preparations For Use

    • Make sure that the parked truck does not block emergency exits, pedestrian roads or no-parking zones unless you have permission. • Make sure that both the truck and the crane do not block the visibility of important signs for other users of the area (for example, road signs). EFFER 35...
  • Page 34 Jewellery, loose clothes, and other hanging items can be caught in some parts of the crane. WARNING Make sure that you know the position of all the emergency stop buttons on your crane and on the controller. EFFER 35...

  • Page 35: Crane Operation

    During operation, never stand below the boom system or load! • Do not slew the crane, nor lift the first boom, nor lift the second boom into their ends positions at full speed. This can damage the crane. EFFER 35...
  • Page 36 To prevent damage to your crane, we recommend that you do not leave the load hanging on the hook for a long time. Always leave the (load/tip of the crane) resting on a stable surface before a break or park the crane. EFFER 35...

  • Page 37: Driving With The Crane

    Make sure that no part of the crane ever comes in contact with overhead power lines. NOTE • For further instructions, refer to the vehicle's manual(s). • Make sure that you always obey local traffic rules when driving with a crane. EFFER 35...

  • Page 38: Use Of Lifting Accessories And Interchangeable Equipment

    • Be careful that your fingers do not get trapped. • Dirt can damage the hydraulic system: ◦ Clean the couplings, when connecting and disconnecting interchangeable equipment with hydraulic connections. ◦ Always use the plastic cover protections on the hydraulic connections when disconnecting them. EFFER 35...

  • Page 39: Use Of Demountable Cranes

    • Disengage the PTO or power supply after work. • If you drive with the PTO or power supply engaged, this will cause serious damage to the PTO/gearbox combination. • Only after doing the above, you can drive the vehicle away. EFFER 35...

  • Page 40: The Operating System

    4.2. Description of the operating system Crane Control Operating system Controller version valve Two pressure gauges for overload SCANRECO EFFER 35 Walvoil monitoring [option] DANGER Never try to repair the operating system yourself. Repairs may only be made by an authorised service workshop! EFFER 35...

  • Page 41: Emergency Stop Buttons

    Always operate the lever according to the function on the symbol sign. Basic crane symbols and functions SYMBOLS FUNCTIONS SYMBOLS FUNCTIONS Second Slewing boom Hydraulic First boom extensions EFFER 35...
  • Page 42 The Operating system Extra symbols and functions (if delivered) SYMBOLS FUNCTIONS SYMBOLS FUNCTIONS Stabiliser Rotator legs Grapple EFFER 35...

  • Page 43: Main Control Valve

    DANGER Do not operate the crane from two control stations at the same time. Unexpected movements could occur. Lever Component Lever position Movement Open Grapple Close Clockwise rotation Rotator counterclockwise rotation Extend Hydraulic extensions Retract EFFER 35...
  • Page 44 The Operating system Down 2nd boom Down 1st boom Clockwise slewing Slew counterclockwise slewing Stabiliser leg Down EFFER 35...

  • Page 45: Crane With Remote Control [Option]

    • a belt/shoulder strap The controller normally communicates with the crane through the receiver via radio, but it can also be used with a cable (when the batteries are discharged or when the use of radio frequencies is forbidden). EFFER 35...
  • Page 46 5 minutes of inactivity. • To have a correct communication between the controller and the crane system, the controller cannot be more than 100 meters away from the crane without large obstacles in between. EFFER 35...

  • Page 47: Buttons, Selectors And Leds

    (6) Operation (9) Truck engine status: selector mode: • On: remote on • Left: CRANE Rpm increase and the battery is mode (CRANE) Rpm decrease charged. • Right: • Flashing: the STABILISER battery must be SYSTEM mode replaced. (STAB) EFFER 35...
  • Page 48 The Operating system Locking the controller: Push the emergency button. Unlocking the controller: Release the emergency button. Push and hold for at least two seconds the button (2) to activate the controller. EFFER 35...

  • Page 49: Standard Functions And Symbols

    Slewing counterclockwise slewing up (unfolding) 1st boom down (folding) up (unfolding) 2nd boom down (folding) out (extracting boom Hydraulic extensions) extensions in (retracting boom extensions) clockwise rotation Rotator [option] counterclockwise rotation grapple (opening/closing) Grapple [option] grapple (opening/closing) EFFER 35...

  • Page 50: Battery And Battery Charger

    The charging time is approximately 12-14 hours. CAUTION • Charge the battery when it is out of power. • Do not leave the battery without charging it for more than six months. • Keep the battery and its contacts clean. EFFER 35...

  • Page 51: Warning Lamp And Audible Warning Device [Option]

    Do not extend the booms and extensions when the indicator is in the red area. The load could uncontrolled descend and cause the tipping of the truck. DANGER Never try to repair the operating system yourself. Repairs may only be made by an authorised service workshop! EFFER 35...

  • Page 52: Starting Crane Operation

    If these values are exceeded, unintentional crane movements can occur. CAUTION • Remember to operate the crane into and out of the transport position with the vehicle completely levelled. • Activate the parking brake and place chocks under the wheels to prevent vehicle movement. EFFER 35...
  • Page 53 LED (2) flashing green indicates a correct radio communication between the transmitter and the receiver. Push button (1) again. If the controller is ON, but the crane does not operate, check that the Mode switch (1) on the receiver is in the REMOTE position EFFER 35...

  • Page 54: Set The Stabiliser System

    Standard plate (Rmax) (*1) dimensions (*2) (*3) [daN] [MPa] Disk: EFFER 35 2804 1.70 NOT NECESSARY 0.0165 (*1) Pressure on the ground surface. (*2) Plate dimensions according to the standard EN 12999-2011 (P<4 MPa). Standard supply. (*3) The same plates for crane stabiliser legs must be provided for auxiliary stabiliser legs.

  • Page 55: Activate The Stabiliser System

    • You must always have a clear view of the stabiliser system when operating. Activate the related lever. 5.2.3. Extend the stabiliser extensions WARNING Do not extend/retract the extensions by holding the hydraulic hose. Risk of damage or personal injuries. EFFER 35...

  • Page 56: Set The Stabiliser Legs

    Always ensure that the stabiliser legs and stabiliser extensions are in working position and securely locked. NOTE At the end of the operation, do a check of the levelling of the vehicle with the spirit level. If necessary, adjust the stabiliser system. EFFER 35...

  • Page 57: Operate The Boom System Out Of Transport Position

    • Always ensure that the stabiliser extensions and legs are in working position and securely locked before operating the boom system out of parking position. • We recommend that you do these operations slowly or use the option for reduced speed. EFFER 35...

  • Page 58: How To Operate The Boom System

    Do these operations slowly to prevent damage to the crane. Raise the 1st boom (3) of about 45°. Raise the 2nd boom (4). Slew the crane to the working position. If needed, extend the crane boom extensions (5). EFFER 35...

  • Page 59: During Operation

    SCANRECO [option] When you turn the speed selector, all levers must be in neutral position. NOTE The crane speed always depends on the crane functions you are using and how many crane functions you operate at the same time. EFFER 35...

  • Page 60: Pressure Gauge

    • To deactivate both features, turn the selector (1) to centre position (C). 6.3. Pressure gauge Always during the operation keep under control the pressure gauge to avoid overload. (1) pre-alarm zone (2) alarm zone EFFER 35...

  • Page 61: Manual Extensions [If Installed]

    Slightly incline the manual extension (1) and insert it (2). Align the holes in both extensions and lock the extensions with the locking pins and the locking shafts (A). Repeat the same operation if you have more than one manual extension. EFFER 35...
  • Page 62 • Do not lift loads heavier than the values stated on the sign (D). To lift heavier loads than specified on the sign (D), move the hook to the nearest hydraulic extension and refer to the load plate on the crane. EFFER 35...

  • Page 63: Hydraulic Couplings [Option]

    To prevent damage, do not change the hydraulic couplings position. Reconnect the PTO and switch on the system, if needed. Do a functional test of all movements of the accessories to verify that there are no mistakes in the connections. EFFER 35...
  • Page 64 Push the emergency stop button. Disengage the PTO. Disconnect the hydraulic couplings, and protect them with protective caps. Reconnect the PTO and switch on the system, if needed. Operate the crane to verify that all functions work correctly. EFFER 35...

  • Page 65: Ending Crane Operation

    Raise the 1st boom (2) until the boom reach about 45º. Slew the crane to the parking position. Verify that the arrows signs (A) on the column and on the base are aligned. Operate the 2nd boom against the 1st boom (3) . EFFER 35...

  • Page 66: Placing The Stabiliser System In The Transport Position

    • Do not put your foot on the support plate. • Risk of crushing injuries. • Always keep hands away from moving parts during operation. WARNING Do not operate any stabiliser leg up if you still have load on the crane. EFFER 35...
  • Page 67 WARNING Risk of crushing injuries. Always keep hands away from moving parts during operation. Retract the stabiliser extensions WARNING Do not extend/retract the extensions by holding the hydraulic hose. Risk of damage or personal injuries. EFFER 35...

  • Page 68: Switching Off The System

    EMERGENCY operation of remote controlled crane DANGER Operating the crane in this way is HIGHLY DANGEROUS because during emergency operation you may be forced to operate in conditions of poor visibility of the operating area or very close to the crane boom. EFFER 35...

  • Page 69: Transport Warning

    (3). • If you are driving the vehicle and the height of the crane or the stabiliser extensions change from the transport position, the system gives a warning in the cab. EFFER 35...
  • Page 70 • When you have to park the boom system on the truck body (if designed by the installer), secure the boom system and the lifting accessories to prevent any unintentional movement of the crane and the lifting accessories. EFFER 35...

  • Page 71: Maintenance And Service

    • Do not replace any hydraulic hoses or lines yourself. Deal with an oil leak as follows: 1. Rest the crane on the floor or on the truck platform. 2. Switch off the control system. 3. Disengage the PTO. EFFER 35...

  • Page 72: Warranty

    • Make sure that you have read the complete manual before starting the preventive maintenance. It provides detailed information about the maintenance process. • Make sure that the manual and other documentation are in good condition, near the machine and available for anyone who needs it. EFFER 35...
  • Page 73 CAUTION Never use a high pressure water jet on electronic parts, hose reels, cable reels, plastic components, signs, bearings, control valves, cylinders or the oil tank. Only the cranes surface may be cleaned with a high-pressure jet cleaner. EFFER 35...

  • Page 74: Daily Inspection

    Emergency stop buttons • Check that the emergency stop buttons are undamaged and working properly. Levers on the main control valve • Check that the levers operate smoothly. • Check that the levers return to neutral position. EFFER 35...
  • Page 75 • Check for damage to the crane structure (e.g. any formation of cracks, including the paint). DANGER In the event of damage that presents a safety risk: • Do not use the crane. • Have the damage repaired immediately by an authorised service workshop. EFFER 35...
  • Page 76 • Do not use the hook. • Have the damage repaired immediately by an authorised service workshop. Lifting accessories, interchangeable equipment and optional crane components • Maintain all lifting accessories, interchangeable equipment and optional crane components according to the instructions supplied with them. EFFER 35...
  • Page 77 • Check oil level in the tank. If necessary, fill to correct level. NOTE Always place the vehicle on level ground with the crane in transport position while checking the oil. EFFER 35...

  • Page 78: Monthly Inspection And Maintenance

    • Check that there is not any paint damage on your crane. Have the damage repaired immediately by an authorised service workshop. 8.3.3. First check The 1st Service is carried out by an authorised service workshop after the first 50 working hours of the crane. EFFER 35...

  • Page 79: Annual Maintenance

    • Non swivel hook: replace the two spring/roll pins and the plane bearing with new ones at least once a year. 8.4. Lubrication 8.4.1. General greasing of the cranes Incorrect or insufficient lubrication of a crane is the number one cause of premature failure. Lubricate all parts in the crane marked with the symbol EFFER 35...
  • Page 80 Do not mix greases with different characteristics. If you change from one kind to another, fully remove the old grease by applying a large quantity of the new one. Recommended greases: Use Nilex 2 (Nils) or grease type NILS ATOMIC RH for cranes equipped with centralised or automatic greasing system. Alternative: EFFER 35...

  • Page 81: Lubrication Schedule

    8.4.3. Lubrication of the upper and lower slewing bearing • Lubricate the bearings with a little grease. • Slew the crane a little. • Again lubricate with a little grease. Repeat, until the column has been slewed round completely. EFFER 35...

  • Page 82: Lubrication Of The Boom System

    “stick-slip” of the boom extensions operation, we recommend lubricating the lower part of the extensions. If you have any doubt, please contact your Effer representative. Extension cylinders support Grease the extension cylinders support to prevent corrosion and wear. EFFER 35...

  • Page 83: Grease On The Stabiliser Extensions

    Hooks with plane bearing 1. Lubricate with oil the spring of the latch. 2. If the hook cannot rotate easily without load, grease the plane bearing surfaces. Use a heavy duty penetrating spray grease, type "ZEP 2000" or equivalent quality. EFFER 35...

  • Page 84: Checking And Topping Up Oil Levels

    Clean the area around the oil filler cap. Fill with oil up to the max level indicator. CAUTION • Never fill the tank completely, because during operation the volume of the oil could expand as the temperature increases. • Never use recycled oil! EFFER 35...
  • Page 85 The viscosity of the oil is of great importance to achieve high efficiency of the hydraulic system. The naming of the oil in the table below: 32, 46 or 68 tells the viscosity of that oil at 40°C (104°F) (reference temperature). EFFER 35...

  • Page 86: Replacement Of Filters

    Filter cartridges must be replaced by an authorised service workshop. • after the first 50 hours operation • then after every 1000 hours operation • or at least once a year. CAUTION Dirt will damage the hydraulic system. EFFER 35...

  • Page 87: Inlet Filter For Remote-Controlled Cranes

    Slowly raise and lower the 1st and the 2nd boom to its end position at least twice. Slowly extend and retract the boom extensions to their end position at least twice. Slowly operate each hydraulically operated interchangeable equipment and/or optional crane components to their end position at least two times. EFFER 35...
  • Page 88 Maintenance and Service CAUTION Do not keep the lever engaged at the end position of each movement. Check the oil level in the tank and top up if necessary. EFFER 35...

  • Page 89: Decommissioning

    Energy waste can be utilised by incinerating it at a proper waste incineration plant. • Spiral wraps, manufactured from polyethene, plastic, bearings (cleaned of lubricants) used in the column, beam system etc, manufactured from polyamide plastic. EFFER 35...
  • Page 90 EU legislation. When one of these parts reaches the end of its life, take it to a collection site designated by local authorities. Responsible collection and recycling help protect natural resources, the environment, and human health. EFFER 35...

  • Page 91: Technical Data

    10.1. Load plate table The Installer must fill in the valid meters (m) and kilos (kg) in this table, following instructions given in the Installation instructions. The enclosed Technical Data must be stored together with this Operator’s manual. EFFER 35...

  • Page 92: Identification Of The Loader Crane

    Permission to reproduce this checklist is granted; however please note that only the original document owned by Hiab will contain necessary amendments and updates. Hiab shall not be held liable if the copy in your possession does not contain the latest changes.
  • Page 93 Permission to reproduce this checklist is granted; however please note that only the original document owned by Hiab will contain necessary amendments and updates. Hiab shall not be held liable if the copy in your possession does not contain the latest changes.
  • Page 94 This page is intentionally left blank. EFFER 35...

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