HIAB EFFER JIB 70X X4 Operator's Manual
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HIAB EFFER JIB 70X X4 Operator's Manual

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JIB Operator's Manual GB
737 4249

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Summary of Contents for HIAB EFFER JIB 70X X4

  • Page 1 JIB Operator's Manual GB 737 4249...
  • Page 3 Congratulations! You are now the owner of a quality Product manufactured by Hiab (part of Cargotec Corporation). The aim of this manual is to help you handle, maintain your crane safely and with full satisfaction. This Manual provides detailed information about your Product, its control systems and its practical management and maintenance.
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  • Page 5: Table Of Contents

    Table of Contents 1. Introduction ..................7 1.1. This Operator's Manual is intended for operators of cranes with a JIB ... 7 1.2. The JIB ................... 8 1.3. The Machinery Directive 2006/42/EC ..........9 1.4. The Machinery (Safety) Regulations 2008 ......... 10 1.5.
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  • Page 7: Introduction

    Introduction 1. Introduction 1.1. This Operator's Manual is intended for operators of cranes with a JIB This manual describes • operation • maintenance and faults This manual is a supplement to the Operator's Manual for your type of crane. DANGER If you have not studied the complete Operator’s Manual for your crane and for your JIB carefully, it could lead to fatal accidents or serious damage.

  • Page 8: The Jib

    Introduction 1.2. The JIB The JIB is an interchangeable equipment that extends the crane boom. Use the JIB so as to be able to reach further. NOTE • Load diagram signs for the JIB are placed on the column. • See the Technical Data for the precise technical information concerning the JIB on your crane.

  • Page 9: The Machinery Directive 2006/42/Ec

    ........interchangeable equipment is manufactured (2): ........➁ ........Factory addresses: hereby declares that the interchangeable Hiab Cranes S.L.U. Pol. Ind. Malpica, calle E, 86 50016 equipment: Zaragoza, Spain Mark: ... ➂ Type: ....Cargotec Poland Sp. z o. o. Ul. Metalowa 2, 73-102 Serial number: .....

  • Page 10: The Machinery (Safety) Regulations 2008

    (2): Factory addresses: hereby declares that the interchangeable equipment: Hiab Cranes S.L.U. Pol. Ind. Malpica, calle E, 86 equipment: 50016 Zaragoza, Spain Cargotec Poland Sp. z o. o. Ul. Metalowa 2, 73-102 Stargard, Poland ·...

  • Page 11: Structure And Parts Of The Jib

    Structure and parts of the JIB 2. Structure and parts of the JIB 2.1. JIB Components The JIB consists of the following components: (1) JIB boom (2) JIB cylinder (3) JIB extension (4) JIB extension cylinder (5) JIB manual extension [option] (6) JIB support JIB Operator's Manual GB...

  • Page 12: Safety Precautions And Warnings

    Safety precautions and warnings 3. Safety precautions and warnings 3.1. Safety precautions and warnings DANGER If you have not studied the Operator’s Manual for your crane carefully, it could lead to fatal accidents or serious damage. DANGER When using the JIB, always connect the JIB to the SPACE Safety System.
  • Page 13 Safety precautions and warnings DANGER Always check that the JIB is firmly attached before use. WARNING The operation of a crane with JIB is different from the operation of a crane without it. For example, there is a big difference when you need to put the crane in and out of transport position.

  • Page 14: Hydraulic Connections

    Hydraulic connections 4. Hydraulic connections You can disconnect a hydraulic line or a hose only for specific operator’s tasks (for example, disconnecting the interchangeable equipment). DANGER • STAY AWAY from oil leaks in the hydraulic system! Oil in the hydraulic system is under high pressure, can spill, be very hot and cause you injury.
  • Page 15 Hydraulic connections To connect the hydraulic quick couplings you must: Switch off the control system. Disengage the PTO. Remove the protection caps. Connect the respective hydraulic quick couplings taking care with the corresponding identification: • Yellow and blue collars = 5th function •...

  • Page 16: Hydraulic Quick Couplings (Multi-X) [Option]

    Hydraulic connections 4.2. Hydraulic quick couplings (MULTI-X) [option] Hydraulic quick couplings allow the connection of several hydraulic lines at the same time. WARNING • Switch off the control system and the PTO before connecting or disconnecting the connectors. • Always remove/attach first the electrical connection before the hydraulic connection.

  • Page 17: Operation

    Operation 5. Operation 5.1. Dismantling JIB (without hoist) WARNING Take care, when fitting and dismantling the JIB that your fingers do not get trapped. Dismantle the JIB carefully. Rough and careless handling can damage the JIB. Retract the JIB extensions. Extend second boom cylinder totally.

  • Page 18: Fitting The Jib (Without Hoist)

    Operation 5.2. Fitting the JIB (without hoist) WARNING Take care, when fitting and dismantling the JIB that your fingers do not get trapped. Dismantle the hook from the crane. Fitting the JIB Position the crane boom immediately above the JIB. Lower the boom carefully and fit the extension into the JIB.

  • Page 19: Saf Semi Automatic Folding [Option]

    Operation 1. Connect the JIB to the hydraulic system. 2. Connect the JIB to the SPACE safety system: • remove the plug (1) • connect the JIB contact (2) DANGER When using the JIB, always connect the JIB to the SPACE Safety System. Never use the JIB without connecting it to the SPACE.
  • Page 20 Operation WARNING Make sure there is enough space for the boom system to unfold/fold semi automatically. If the situation does not allow SAF, use crane mode to operate the boom system out of/into the parked position. WARNING If your crane has manual extensions, make sure that they are totally retracted or removed before operating the crane with the SAF feature.

  • Page 21: Operate The Crane With Jib (Without Hoist) Out Of Parked Position

    Operation DANGER Pay careful attention when using this feature. Always maintain eye contact when operating the crane. During this movement, the boom system will unfold itself, release the lever immediately if the boom system is about to: • Hit a person •...

  • Page 22: Effer Ix.355 Hp

    Operation 5.4.1. EFFER iX.355 HP NOTE SAF option is possible with this crane configuration. Turn the pin (1) and pull it out to unlock the 1st boom. Operate the 2nd boom against the 1st boom (2). Retract the extensions (3). CAUTION Do these operations slowly to not damage the parking pin “A”...

  • Page 23: How To Achieve Sufficient Reach

    Operation WARNING If the JIB extensions are extended, do not push the JIB tip against the ground. You will damage it. 5.5.2. How to achieve sufficient reach First extend the crane extensions completely. Then extend the JIB as far as needed. WARNING Do not slew the crane until the load is completely free of the ground.

  • Page 24: Saf Semi Automatic Folding [Option]

    Operation 5.6. SAF Semi Automatic Folding [option] SAF is a feature which allows the operator to fold or unfold the boom system in one single sequence using only one lever. Fold the boom system semi automatically WARNING Never use SAF with mounted tools. WARNING Make sure there is enough space for the boom system to unfold/fold semi...
  • Page 25 Operation WARNING If your crane is equipped with a hoist , change from hoist to hook operation. Displace the hoist, if needed, to the outside position before operating the crane to parking position with JIB and hoist. Make sure that the rope is on the 2nd boom support and does not pass through any pulley.

  • Page 26: Operate The Crane With A Jib (Without Hoist) To Parking Position

    Operation DANGER Pay careful attention when using this feature. Always maintain eye contact when operating the crane. During this movement, the boom system will fold itself, release the lever immediately if the boom system is about to: • Hit a person •...

  • Page 27: Effer Ix.355 Hp

    Operation 5.7.1. EFFER iX.355 HP NOTE SAF option is possible with this crane configuration. NOTE If the crane has OPS, press the button "B" and hold it in, while carrying out points 5-7. 1. Retract the JIB extensions (1). Then retract the crane extensions (2). 2.

  • Page 28: Olp And Jib

    Operation 6. Lower the JIB completely on to the second boom (6) until the parking support "C" rests on the second boom and the hook is placed on the second boom support "D", if fitted. 7. Lower the first boom (7) until it rests on the slot on the crane base "E". 8.

  • Page 29: Manual Extensions [Option]

    Operation NOTE In case of a crane breakdown, the use of OLP release will be part of the investigation. If the use of OLP release is to excessive it might affect warranty. 5.9. Manual extensions [option] Operation with manual extensions •...

  • Page 30: Fitting And Dismantling Manual Jib Extensions

    Operation 5.9.1. Fitting and dismantling manual JIB extensions DANGER Do not stand in front of moving parts. They may move and cause injuries. Fitting 1. Place the manual extension (1) into the last JIB extension until it is possible to place the locking device (2) in holes (3) (working position) or (4) (transport position).
  • Page 31 Operation Activate and de-activate OLP for manual extensions on the User Interface WARNING You must switch the OLP on and off manually for additional manual extensions! Activate: Push button on the User Interface. manual extensions included OLP protection. The lifting capacity will be reduced automatically.
  • Page 32 Operation Activate and de-activate OLP for manual extensions on the CombiDrive controller WARNING You must switch the OLP on and off manually for additional manual extensions! Activate: Push both button (1) and (2) until symbol on the centre display is lit. (The lamp for manual extension is lit on the User Interface.) The manual extensions are now included in the OLP protection.

  • Page 33: Special Hook Application Without Dismantling The Jib

    Operation 5.10. Special hook application without dismantling the JIB This is the special hook application to handle heavy loads without dismantling the JIB. Raise the first boom (1). Retract the JIB extensions (2). Remove the hook from the tip of the JIB. Operate the JIB against the second boom (3).

  • Page 34: Operation With Hoist

    Operation with hoist 6. Operation with hoist 6.1. Operation with hoist If a hoist is mounted on the crane the rope is guided by pulleys mounted on the extensions and on the JIB. 6.1.1. Displacing the hoist manually WARNING The hoist must work in line with the pulleys. To displace the hoist from the outside position to the central position: 1.
  • Page 35 Operation with hoist Integrated pulleys: Guide the rope as shown in the picture. It is not necessary to dismount pulleys when operating the crane with JIB in to or out of parking position. Hoist TC1/TI1 assembled on the JIB During operation the distance X must be minimum 2 metres to get proper winding of the rope. This will prevent damage to the hoist and rope.

  • Page 36: Dismantling The Jib (With Hoist)

    Operation with hoist 6.2. Dismantling the JIB (with hoist) 6.2.1. Dismantling JIB (with hoist TC2L/TI2L) with integrated pulleys Remove hook and counter weight (1) if mounted, or unfasten the rope from support (8) if no hook present/used. In this case follow step 3 directly. Pulley (2): Remove the securing pin and the locking pin (3).

  • Page 37: Fitting The Jib (If Hoist)

    Operation with hoist Place the rope end in support (7), then tighten lightly. Follow the operation: "Dismantling the JIB (without hoist)". Once the JIB is dismantled, the hoist must be placed in the central position. 6.3. Fitting the JIB (if hoist) Fit the JIB according to: Fitting the JIB (without hoist) and connect the hoist, explained below according to your crane model.

  • Page 38: Operating A Crane With Jib And Hoist Out Of Parked Position

    Operation with hoist WARNING To obtain a correct rolling up, the rope has to be guided. A wrong rolling up can result in damage on rope or unexpected movements. Unroll the rope from the hoist. If the crane has 6 boom extensions or more, pass the rope through the cable guide (6) at the 4th crane boom.
  • Page 39 Operation with hoist NOTE Keep the rope loose. Use the controller to roll/unroll the rope while you are raising the crane Follow the procedure: Operating the crane with JIB (without hoist) out of parked position, according to your crane model. Fit link and pulley (2) and pass the rope through the pulley, if they are not fitted.

  • Page 40: Operating A Crane With Jib And Hoist To Parking Position

    Operation with hoist 6.5. Operating a crane with JIB and hoist to parking position EFFER iX.355 HP To parking position: Dismantle the hook and the counterweight (1). Remove the rope through the pulley (2): Remove the securing pin and the locking pin (3). Remove the rope.
  • Page 41 Operation with hoist Once the rope is free from pulley (2), remove the rope through pulleys (6) and (7). Place the rope end in support (5) , then tighten lightly. CAUTION If JIB fitted with the cylinder protection, the cable guide (8 must be removed before operating the crane to parking position.

  • Page 42: Operating A Crane With Hoist (Without Jib)

    Operation with hoist Without movable hoist support: Lower the JIB until it rests on the parking support "B" of the hoist. 6.6. Operating a crane with hoist (without JIB) 6.6.1. Operating with hoist TC2L/TI2L with integrated pulleys (without JIB) Once the JIB has been dismounted: 1.
  • Page 43 Operation with hoist 3. Install the hoist pulleys kit (4). 4. Install the hook and the counter weight (5). WARNING The hoist must work in its central position. JIB Operator's Manual GB...

  • Page 44: Maintenance

    Maintenance 7. Maintenance 7.1. Maintenance and service Follow the instructions in this manual and the Operator's Manual for your crane. 7.2. Lubrication General greasing of the cranes Incorrect or insufficient lubrication of a crane is the number one cause of premature failure. WARNING Before and after a long stop of the crane, lubrication is absolutely necessary.

  • Page 45: Lubrication Schedule Jib

    Maintenance CAUTION Do NOT grease with graphite or molybdenum-disulphide additives. Recommended greases: BP LS EP 2, ESSO UNIWAY EP2 N, AGIP GR MU/EP3, NYNÄS UNIFETT EP. Alternative: Use a Teflon grease spray to lubricate the extensions and mobile parts. 7.3. Lubrication schedule JIB Lubricate all the marked points.

  • Page 46: Faults

    Maintenance 7.4. Faults If faults occur with the JIB, contact an authorised service workshop. NOTE • when you use the JIB, connect the JIB connector (1) to the SPACE control system. • after you remove the JIB: put the plug (2) in the SPACE connection for the JIB and crane.

  • Page 47: Technical Data

    Technical Data 8. Technical Data Documentation The Technical Data for the JIB shall be printed out when installed on the crane. The Operator’s manuals for the crane and the JIB should be stored together with Technical Data for both. JIB Operator's Manual GB...
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  • Page 50 © EFFER All rights reserved. No part of this publication may be reproduced or copied in any form or by any means without written permission from EFFER. EFFER is part of Cargotec Corporation.

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